Description

Toro Groundsmaster 7210 (Yanmar Engine – Tier 4) Service Repair Manual

Type: Groundsmaster
Language: English
Format: PDF Download

• Toro Groundsmaster 7210 (Yanmar Engine – Tier 4) Service Repair Manual – 346 Pages

Table of Content of the Groundsmaster 7210 (Yanmar Engine – Tier 4)

Preface …………………………………………………………………………………………………. 5
Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Jacking Instructions …………………………………………………………………………. 1–6
Safety and Instructional Decals ………………………………………………………….. 1–8
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–4
Shop Supplies …………………………………………………………………………………. 2–9
Special Tools …………………………………………………………………………………. 2–11
Chapter 3: Diesel Engine……………………………………………………………………… 3–1
Specifications ………………………………………………………………………………….. 3–2
General Information …………………………………………………………………………. 3–3
Service and Repairs …………………………………………………………………………. 3–8
Chapter 4: Hydraulic System………………………………………………………………… 4–1
Specifications ………………………………………………………………………………….. 4–3
General Information …………………………………………………………………………. 4–4
Hydraulic Schematics ……………………………………………………………………… 4–13
Special Tools………………………………………………………………………………….. 4–23
Troubleshooting ……………………………………………………………………………… 4–28
Testing the Hydraulic System……………………………………………………………. 4–31
Service and Repairs ……………………………………………………………………….. 4–57
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–3
Special Tools……………………………………………………………………………………. 5–9
InfoCenter Display ………………………………………………………………………….. 5–11
Troubleshooting ……………………………………………………………………………… 5–16
Electrical System Quick Checks………………………………………………………… 5–20
Testing the Electrical Components …………………………………………………….. 5–23
Adjustments ………………………………………………………………………………….. 5–54
Service and Repairs ……………………………………………………………………….. 5–56
Chapter 6: Chassis……………………………………………………………………………… 6–1
Specifications ………………………………………………………………………………….. 6–2
General Information …………………………………………………………………………. 6–3
Service and Repairs …………………………………………………………………………. 6–4
Chapter 7: Cutting Deck ………………………………………………………………………. 7–1
General Information …………………………………………………………………………. 7–2
Factors That Can Affect Cutting Performance ……………………………………….. 7–3
Service and Repairs …………………………………………………………………………. 7–4
Appendix A …………………………………………………………………………………………A–1
Electrical Drawing Designations…………………………………………………………..A–2
Hydraulic Schematic ………………………………………………………………………….A–3
Electrical Schematic – Platform (For machine serial number below
403430000) ……………………………………………………………………………………..A–4
Electrical Schematic – Platform (For machine serial number above
403430001) ……………………………………………………………………………………..A–5
……………………………………………………………………………………………………….A–6
Electrical Schematic – Engine ……………………………………………………………..A–7
Electrical Schematic – Cab (1 of 2) ……………………………………………………….A–8
Electrical Schematic – Cab (2 of 2) ……………………………………………………….A–9
Wire Harness Drawing – Platform (1 of 2) (For machine serial number
below 403430000) …………………………………………………………………………..A–10
Wire Harness Drawing – Platform (2 of 2) (For machine serial number
below 403430000) …………………………………………………………………………..A–11
Wire Harness Drawing – Platform (1 of 2) (For machine serial number
above 403430001)…………………………………………………………………………..A–12
Wire Harness Drawing – Platform (2 of 2) (For machine serial number
above 403430001)…………………………………………………………………………..A–13
Wire Harness Drawing – Engine (1 of 2)……………………………………………….A–14
Wire Harness Drawing – Engine (2 of 2)……………………………………………….A–15
Wire Harness Drawing – Cab Power……………………………………………………A–16
Wire Harness Drawing – Cab Headliner……………………………………………….A–17
Wire Harness Diagram – Cab Headliner ………………………………………………A–18
Wire Harness Drawing – Cab Power Point Kit ……………………………………….A–19
Wire Harness Drawing – Auxiliary Power Model 30382…………………………..A–20
Wire Harness Drawing – Light Kit Model 30374 …………………………………….A–21

The purpose of this publication is to provide the service technician with the information for troubleshooting, testing, and repair of the major systems and components of Groundsmaster 7210 machines that are powered by a Yanmar diesel engine.