Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A - Image 2

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A - Image 3

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A - Image 4

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A - Image 5

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Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 658057 EN-A

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 658057
Language: EN-A
Number of Pages: 214
Size: 5.2MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH

1. Table of contents
2. Foreword
3. How to read this manual
3.1. Safety-related signs
3.2. Symbols and abbreviations
3.3. Units
3.4. Interactive links
4. Safety instructions
4.1. Safety requirements for industrial trucks
4.2. Electromagnetic compatibility
4.3. Non-ionizing radiation
4.4. Noise
4.5. Vibration
4.6. Wheels
4.7. Instructions for site supervision
4.8. Occupational safety
4.9. Requirements for the truck operator
4.10. Emergency procedures
4.11. Stability
4.11.1. Center of gravity
4.11.2. Capacity of the lift truck
4.12. Operation in areas containing hazardous flammable gases, liquid or other combustibles
4.13. Repairs and structural modifications
4.14. LOCKOUT and TAGOUT
5. Operating environment
5.1. General safety instructions
5.2. Surface requirements
5.3. Bearing capacity of the floor
5.4. Operating temperature
5.5. Wind forces
5.6. Lighting
5.7. Driveways
5.8. Free space
5.9. Ramps
5.10. Dock levellers
5.11. Elevators
6. General information
6.1. Intended use
6.2. Prohibited use
6.3. Identification plates and decals of the truck
6.4. Overview of the truck
6.4.1. Overhead guard
6.4.2. Cabin
6.4.2.1. Open the operator door
6.4.2.2. Open the rear window
6.4.2.3. Open the side window
6.4.2.4. Manual holder
6.4.2.4.1. Open the manual holder
6.4.3. Operating devices
6.4.4. Control devices
6.4.4.1. Steering wheel
6.4.4.2. Armrest
6.4.4.3. Manual levers
6.4.4.4. Mini steering wheel
6.4.4.5. Dual joystick armrest
6.4.4.6. Side control panel
6.4.5. Display panel
6.4.6. Operation modes
6.4.7. Truck display
6.4.7.1. Main view of the truck display
6.4.7.2. Display control buttons
6.4.7.3. Truck display icons
6.4.7.4. Seat belt indicator
6.4.7.5. Battery discharge indicator
6.4.7.6. Center information area
6.4.7.7. Parking brake indicator
6.4.7.8. Main view of the truck display with the tilt angle function
6.4.7.9. Main view of the truck display with the reel clamp function
6.4.7.10. Traction and hydraulic interlocking icons
6.4.7.11. Message area
6.4.7.12. Hierarchy of the truck display menus
6.4.7.13. Selection view
6.4.7.14. Load weight indicator and overload notification
6.4.8. Pedals
6.4.8.1. Accelerator pedal and brake pedal
6.4.8.2. Accelerator pedal, electronic friction lock pedal and brake pedal
6.4.8.3. Dual pedal and brake pedal
6.4.8.4. Pedal functionalities
6.4.9. Operators seat
6.4.10. Lifting carriage
6.4.10.1. Integrated sideshift carriage
6.4.10.2. Integrated fork positioner with sideshift
6.4.10.3. Hook-on sideshift carriage
6.4.10.4. Hook-on fork positioner with sideshift
6.4.11. Mast
6.4.11.1. Automated performance reduction based on lift height
7. Before operation
7.1. Daily maintenance before operation
7.2. Adjustments before operation
7.2.1. Adjust the armrest
7.2.2. Adjust the mini steering wheel
7.2.3. Adjust the operators seat (MSG65)
7.2.3.1. Adjust the operators seat suspension
7.2.3.2. Adjust the backrest
7.2.3.3. Adjust the backrest extension
7.2.3.4. Adjust the seat armrest
7.2.3.5. Adjust the seat distance
7.2.3.6. Adjust the lumbar support
7.2.4. Fasten the seat belt
7.2.5. Adjust the steering wheel
7.2.6. Adjust the heater and air conditioner (cabin truck)
8. Operating instructions
8.1. How to operate the truck
8.1.1. How to enter and exit the operators compartment
8.1.2. Emergency exits (cabin truck)
8.1.3. Operating position
8.1.4. Operating direction
8.2. How to activate the truck
8.2.1. Activate the truck with a PIN code
8.2.2. Set the power of the truck to OFF
8.2.3. Program a new PIN code
8.3. Brakes
8.3.1. Service brake
8.3.2. Parking brake
8.4. How to move the truck
8.4.1. Speed
8.4.2. How to stop the truck
8.4.3. How to park the truck
8.5. General operating instructions
8.5.1. Traffic rules
8.5.2. How to avoid accidents
8.5.3. In case the truck tips over
8.5.3.1. Truck with steering wheel
8.5.3.2. Truck with mini steering wheel
8.5.4. In case a wheel is damaged
8.6. How to handle loads
8.6.1. Lifting capacity
8.6.2. How to stack
8.6.3. How to unstack
8.6.4. Broken pallets
9. Batteries
9.1. Lead-acid batteries
9.1.1. Safety with lead-acid batteries
9.1.2. General information
9.1.3. Requirements for battery charging areas
9.1.4. Charge the battery
9.1.4.1. After the battery is charged
9.1.5. Charge the battery with easy charging
9.1.5.1. Before charging
9.1.5.2. After charging
9.1.6. Measure the specific gravity of the battery
9.1.7. Battery maintenance
9.1.7.1. General maintenance
9.1.7.2. How to clean batteries
9.1.7.3. Daily maintenance
9.1.7.4. Weekly maintenance
9.1.7.5. Monthly maintenance
9.1.7.6. Annual maintenance
9.1.8. Malfunctions
9.1.9. Acquire a new battery
9.1.10. Storage
9.2. Replace the battery
9.2.1. General safety instructions
9.2.2. Replace the battery with standard equipment
9.2.3. Replace the battery with the battery sideway exchange tools
9.2.4. Install a battery with the battery sideway exchange tools
10. Maintenance
10.1. Safety instructions for maintenance
10.2. Truck covers
10.2.1. Truck covers overview
10.2.2. Open the battery door
10.2.3. Remove the step cover
10.2.4. Open the side door
10.2.5. Remove the interior panel
10.2.6. Remove the right side cover
10.2.7. Remove the electric panel cover
10.2.8. Remove the floor plate
10.3. Fuses
10.3.1. Location of the fuses in the electric panel
10.3.2. Location of the fuses for optional equipment
10.3.3. Location of the fuses for heater and air conditioner
10.3.4. Location of the fuses for the oil cooler
10.3.5. Location of the fuses for the easy charger
10.4. Troubleshooting
10.4.1. Troubleshooting case examples
10.4.2. Traction
10.4.3. Brakes
10.4.4. Hydraulics
10.4.5. Steering
10.4.6. Charging
10.5. How to clean the truck
10.6. Daily maintenance
10.7. Weekly maintenance
10.8. Monthly maintenance
10.9. Annual (or 1,000 h) maintenance
10.10. Oils and lubricants
10.10.1. Mast chains
10.10.2. Mast channels
10.11. Dangerous waste and disposal
10.12. Order spare parts
11. Transportation and storage
11.1. Lifting the truck
11.1.1. Jack points
11.1.2. Hoist points
11.2. Towing connection
11.3. Towing the truck
11.4. Towing a trailer
11.4.1. Towing capacity
11.4.2. Connect the trailer to the truck
11.4.3. Disconnect the trailer from the truck
11.5. Transportation
11.6. Storage
11.6.1. Return the truck to operation
11.7. Decommissioning
12. Options
12.1. Options overview
12.2. Battery sideway exchange tools
12.2.1. Requirements for power pallet trucks used to move batteries of counterbalance trucks
12.2.2. Install the battery sideway exchange tool
12.3. Sun guard
12.4. Heater and air conditioner
12.4.1. Replace the air filters of the heater
12.4.2. Replace the air filters of the air conditioner
12.5. Windshield washer (cabin truck)
12.5.1. Replace the windshield wiper
12.6. Battery inspection hatch
12.7. Easy charging
13. Technical specifications
14. Labels
15. Truck display languages
16. Maintenance check list
17. Brake release
18. Notes

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