Mitsubishi 2FBC30 Forklift Service Manual
Mitsubishi 2FBC30 Forklift Service Manual - Image 2
Mitsubishi 2FBC30 Forklift Service Manual - Image 3
Mitsubishi 2FBC30 Forklift Service Manual - Image 4
Mitsubishi 2FBC30 Forklift Service Manual - Image 5

Mitsubishi 2FBC30 Forklift Service Manual

$50.00

  • Type Of Manual: Service Manual
  • Number of Pages: 705
  • Size: 7.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 2FBC30 Forklift
  • 1. GENERAL INFORMATION
  • 1.1. Truck Models Covered
  • 1.2. Nameplate and Serial Number Locations
  • 1.3. Dimensions
  • 1.3.1. Dimensions Chart
  • 1.4. General Information (Standard Models)
  • 2. BRAKE SYSTEM
  • 2.1. Description
  • 2.1.1. Automatic Adjusting Device
  • 2.1.2. General Information
  • 2.2. Master Cylinder
  • 2.2.1. Disassembly
  • 2.2.2. Inspection after Disassembly
  • 2.2.3. Reassembly
  • 2.3. Service Brakes
  • 2.3.1. Disassembly
  • 2.3.2. Inspection after Disassembly
  • 2.3.3. Reassembly
  • 2.4. Wheel Cylinders
  • 2.4.1. Disassembly
  • 2.4.2. Inspection after Disassembly
  • 2.4.3. Reassembly
  • 2.4.4. Inspection and Adjustment
  • 3. FRONT AXLE
  • 3.1. Front Axle
  • 3.1.1. Description
  • 3.1.2. Front Wheels
  • 3.1.3. Installation
  • 3.1.4. Disassembly
  • 3.1.5. Inspection after Disassembly
  • 3.1.6. Reassembly
  • 3.2. Reduction Differential
  • 3.2.1. Description
  • 3.2.2. Disassembly
  • 3.2.3. Inspection after Disassembly
  • 3.2.4. Reassembly
  • 3.2.5. Inspection and Adjustment
  • 4. Hydraulic System
  • 4.1. Hydraulic System
  • 4.1.1. Description
  • 4.1.2. Removal and Installation Warning
  • 4.2. Hydraulic Pump
  • 4.2.1. Removal
  • 4.2.2. Installation
  • 4.2.3. Disassembly
  • 4.2.4. Inspection after Disassembly
  • 4.2.5. Reassembly
  • 4.2.6. Inspection after Reassembly
  • 4.3. Priority Valve
  • 4.3.1. Disassembly
  • 4.3.2. Reassembly
  • 4.4. Control Valve
  • 4.4.1. Removal
  • 4.4.2. Installation
  • 4.4.3. Disassembly
  • 4.4.4. Inspection after Disassembly
  • 4.4.5. Reassembly
  • 4.5. Lift and Tilt Cylinders
  • 4.5.1. Removal
  • 4.5.2. Disassembly
  • 4.5.3. Precautions for Reassembly
  • 4.5.4. Flow Regulator Valve
  • 4.6. Inspection and Adjustment
  • 4.6.1. Hydraulic Tank
  • 4.6.2. Control Valve
  • 4.6.3. Lift and Tilt Cylinders
  • 5. Mast and Forks Earlier Version
  • 5.1. Description
  • 5.1.1. Components
  • 5.1.2. Mast and Forks
  • 5.1.3. Mast and Lift Bracket Assembly
  • 5.2. Removal Installation
  • 5.3. Disassembly
  • 5.4. Inspection after Disassembly
  • 5.5. Reassembly
  • 5.6. Inspection and Adjustment
  • 5.6.1. Chain Tension Adjustment
  • 5.6.2. Clearance Adjustment on Lift Bracket
  • 5.6.3. Mast Clearance Adjustment
  • 5.6.4. Main Roller Shim Replacement
  • 5.6.5. Mast Adjustment Chart
  • 6. Mast and Forks Later Version
  • 6.1. Description
  • 6.2. Removal and Installation
  • 6.3. Disassembly
  • 6.4. Reassembly
  • 6.5. Inspection and Adjustment
  • 6.5.1. Chain Tension Adjustment
  • 6.5.2. Clearance Adjustment on Lift Bracket
  • 6.5.3. Mast Clearance Adjustment
  • 6.5.4. Main Roller Shim Replacement
  • 6.5.5. Mast Strip Adjustment
  • 6.5.6. Tilt Angle Adjustment
  • 6.5.7. Lift Cylinder Stroke Adjustment
  • 6.5.8. Bleeding Lift Cylinders
  • 6.6. Service Data
  • 6.7. Troubleshooting
  • 7. REAR AXLE DESCRIPTION
  • 7.1. Description
  • 7.2. Rear Wheels
  • 7.2.1. Removal
  • 7.2.2. Installation
  • 7.3. Rear Axle
  • 7.3.1. Removal
  • 7.3.2. Installation
  • 7.3.3. Disassembly
  • 7.3.4. Inspection after Disassembly
  • 7.3.5. Reassembly
  • 7.4. Inspection and Adjustment
  • 7.4.1. Minimum Turning Radius Adjustment
  • 8. SERVICE DATA FRONT AXLE
  • 8.1. Maintenance Service Data
  • 8.1.1. Front Axle and Reduction Differential
  • 8.1.2. Transfer Case
  • 8.1.3. Rear Axle
  • 8.1.4. Brake System
  • 8.1.5. Steering System
  • 8.1.6. Hydraulic System
  • 8.1.7. Mast and Forks (Simplex Mast)
  • 8.2. Tightening Torques for Standard Bolts and Nuts
  • 8.2.1. Fine Thread – With Spring Washer
  • 8.2.2. Fine Thread – Without Spring Washer
  • 8.2.3. Coarse Thread – With Spring Washer
  • 8.2.4. Coarse Thread – Without Spring Washer
  • 8.3. Maintenance Chart
  • 8.4. Periodic Replacement Parts
  • 8.5. Lubrication Information
  • 8.5.1. Lubrication Chart
  • 8.5.2. Fuel and Lubricant Specifications
  • 8.5.3. Recommended Brands of Lubricants
  • 8.6. Weight of Major Components (Approximate)
  • 8.7. Special Service Tools
  • 8.7.1. Special Tool Illustrations
  • 8.8. Inspection Guide
  • 9. Steering System
  • 9.1. Steering System
  • 9.1.1. Description
  • 9.2. Steering Gear
  • 9.2.1. Removal
  • 9.2.2. Installation
  • 9.2.3. Disassembly
  • 9.2.4. Reassembly
  • 9.3. Steer Pump
  • 9.3.1. Removal
  • 9.3.2. Installation
  • 9.3.3. Disassembly
  • 9.3.4. Reassembly
  • 10. Systems Operation
  • 10.1. SYSTEMS OPERATION
  • 10.1.1. Glossary
  • 10.1.2. Location of Control Panel Components
  • 10.1.3. Symbol Library
  • 10.1.4. General Information
  • 10.1.5. Programmable Setup Options
  • 10.1.6. Accessing Programmable Setup Options
  • 10.1.7. Operational Circuit Elements
  • 10.1.8. Run-Time Diagnostics
  • 10.1.9. Chat Mode
  • 10.1.10. Contactors
  • 10.1.11. Accelerator Control
  • 10.1.12. Circuits
  • 10.1.13. Drive Circuit
  • 10.1.14. Power Transistors
  • 11. Transfer Case Earlier Version
  • 11.1. Description
  • 11.1.1. Earlier Version
  • 11.1.2. Later Version
  • 11.2. Disassembly
  • 11.2.1. Removal Sequence
  • 11.3. Reassembly
  • 12. TROUBLESHOOTING FRONT AXLE REDUCTION DIFFERENTIAL
  • 12.1. Front Axle and Reduction Differential
  • 12.2. Brake System
  • 12.3. Steering System
  • 12.4. Hydraulic System
  • 12.5. Rear Axle
  • 12.6. Mast and Forks
  • 13. CHECKS REPAIRS
  • 13.1. CHECKS REPAIRS
  • 13.1.1. General Information
  • 13.1.2. Electric Truck Motors and Controls
  • 13.1.3. Unsatisfactory Brush Performance
  • 13.1.4. Commutator Surfaces
  • 13.1.5. Motor Winding Specifications
  • 14. Checks and repairs
  • 14.1. CHECKS REPAIRS
  • 14.1.1. General Information
  • 14.1.2. Electric Truck Motors and Controls
  • 14.1.3. Unsatisfactory Brush Performance
  • 14.1.4. Commutator Surfaces
  • 14.1.5. Motor Winding Specifications
  • 15. Diagnostic Codes
  • 15.1. DIAGNOSTIC STATUS CODES
  • 15.1.1. Basic Checks
  • 15.1.2. On Board Diagnostics
  • 15.1.3. Status Codes
  • 16. EV100ZX DIAGNOSTIC STATUS CODES
  • 16.1. DIAGNOSTIC STATUS CODES
  • 16.1.1. Basic Checks
  • 16.1.2. On Board Diagnostics
  • 16.1.3. Status Codes
  • 17. EV100ZX SCR Motor Controller
  • 17.1. GENERAL INFORMATION FEATURES
  • 17.1.1. Safety Precautions
  • 17.1.2. Glossary
  • 17.1.3. Nameplate and Serial Number Locations
  • 17.1.4. EV100ZX Motor Controller without SCR Hydraulics
  • 17.1.5. EV100ZX Motor Controller with Optional SCR Hydraulics
  • 17.1.6. Basics of Circuit Operation
  • 17.1.7. Traction Control Logic Flow Chart
  • 17.1.8. Console (Display)
  • 17.1.9. Features of the EV100ZX Control Systems
  • 17.1.10. General Maintenance for the EV100ZX Motor Controller
  • 17.1.11. Trouble-shooting the EV100ZX Motor Controller
  • 17.1.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
  • 17.1.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
  • 17.1.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
  • 18. HANDSET
  • 18.1. HANDSET
  • 18.1.1. General Information
  • 18.1.2. Function Numbers (Traction)
  • 18.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
  • 19. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 19.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 19.1.1. Main Logic Card
  • 19.1.2. Component Locations
  • 19.1.3. Terminal Connections for ZX Logic Cards
  • 19.1.4. EV100ZX Logic Card Specifications
  • 19.1.5. EV100ZX Current Limit Curves
  • 19.1.6. Secondary Troubleshooting
  • 19.1.7. Hydraulic Pump Control Troubleshooting
  • 20. Logic Card Connections and Troubleshooting
  • 20.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 20.1.1. Main Logic Card
  • 20.1.2. Component Locations
  • 20.1.3. Terminal Connections for ZX Logic Cards
  • 20.1.4. EV100ZX Logic Card Specifications
  • 20.1.5. EV100ZX Current Limit Curves
  • 20.1.6. Secondary Troubleshooting
  • 20.1.7. Hydraulic Pump Control Troubleshooting
  • 21. THEORY OF OPERATION
  • 21.1. THEORY OF OPERATION
  • 21.1.1. Electronic Speed Controls
  • 21.1.2. Flyback Current from the Motor
  • 21.1.3. Control Cards
  • 21.1.4. Sequence of Operation
  • 21.1.5. SCR Control (Hydraulic Pump Motor)
  • 21.1.6. Contactors
  • 21.1.7. Circuit Protection
  • 21.1.8. Truck Mangement Module (TMM1)
  • 21.1.9. Instrument Panel Display
  • 22. Theroy of Operation
  • 22.1. THEORY OF OPERATION
  • 22.1.1. Electronic Speed Controls
  • 22.1.2. Flyback Current from the Motor
  • 22.1.3. Control Cards
  • 22.1.4. Sequence of Operation
  • 22.1.5. SCR Control (Hydraulic Pump Motor)
  • 22.1.6. Contactors
  • 22.1.7. Circuit Protection
  • 22.1.8. Truck Mangement Module (TMM1)
  • 22.1.9. Instrument Panel Display
  • 22.1.10. Power Cable Connections
  • 22.1.11. Traction Control Card Wire Harness Connections
  • 22.1.12. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
  • 22.1.13. Pump Driver
  • 22.1.14. Pump Time Delay
  • 23. Circuit Testing
  • 23.1. CIRCUIT TESTS
  • 24. Circuit Tests
  • 24.1. CIRCUIT TESTS
  • 25. Electrical Testing
  • 25.1. ELECTRICAL TESTING
  • 25.1.1. Testing Transistors
  • 25.1.2. Electrical System Adjustments
  • 26. Hydraulics
  • 26.1. HYDRAULICS
  • 26.1.1. Actuation Circuit
  • 26.1.2. Capacitor Charging Circuit
  • 26.1.3. Hydraulic Pump Motor Circuit
  • 26.1.4. Lift Circuit
  • 27. System and Test equipment
  • 27.1. SYSTEMS OPERATION AND TEST EQUIPMENT
  • 27.1.1. Conductor And Switch Continuity Tests
  • 27.1.2. Contactor
  • 27.1.3. Driver Board Tests
  • 27.1.4. Traction Motor Current Sensor Test
  • 28. System Operations
  • 28.1. SYSTEMS OPERATION
  • 28.1.1. Glossary
  • 28.1.2. Location of Control Panel Components
  • 28.1.3. Symbol Library
  • 28.1.4. General Information
  • 28.1.5. Programmable Setup Options
  • 28.1.6. Accessing Programmable Setup Options
  • 28.1.7. Operational Circuit Elements
  • 28.1.8. Run-Time Diagnostics
  • 28.1.9. Chat Mode
  • 28.1.10. Contactors
  • 28.1.11. Accelerator Control
  • 28.1.12. Circuits
  • 28.1.13. Drive Circuit
  • 28.1.14. Power Transistors
  • 29. Systems Operation-Testing
  • 29.1. SYSTEMS OPERATION AND TEST EQUIPMENT
  • 29.1.1. Conductor And Switch Continuity Tests
  • 29.1.2. Contactor
  • 29.1.3. Driver Board Tests
  • 29.1.4. Traction Motor Current Sensor Test
  • 30. Testing and Adjusting
  • 30.1. TESTING AND ADJUSTING
  • 30.1.1. Accessing Stored Fault Codes
  • 31. TR3000 CONTROL
  • 31.1. GENERAL INFORMATION
  • 31.1.1. Mitsubishi Forklift Truck Important Safety Information
  • 31.1.2. Specifications
  • 32. Troubleshooting and adjustment
  • 32.1. TESTING AND ADJUSTING
  • 32.1.1. Accessing Stored Fault Codes
  • 33. Troubleshooting Charts
  • 33.1. TROUBLESHOOTING CHARTS
  • 34. Troubleshooting
  • 34.1. TROUBLESHOOTING
  • 34.1.1. Troubleshooting Checklist
  • 34.1.2. Control And Power System Operational Checks
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