Mitsubishi FB 40-50 Service Manual
Mitsubishi FB 40-50 Service Manual - Image 2
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Mitsubishi FB 40-50 Service Manual

$50.00

  • Type Of Manual: Service Manual
  • Number of Pages: 434
  • Size: 26.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FB 40-50
  • 1. EN
  • 1.1. Drive Brake
  • 1.1.1. Parking Brake, Mechanical
  • 1.1.2. Foot Brake
  • 1.1.3. Parking Brake, Hydraulic
  • 1.1.4. Multi-Plate Brake
  • 2. EN
  • 2.1. Parking Brake, Mechanical
  • 2.1.1. Disassembly
  • 2.1.2. Assembly
  • 3. EN
  • 3.1. Foot Brake
  • 3.1.1. Disassembly
  • 3.1.2. Assembly
  • 4. EN
  • 4.1. Parking Brake, Hydraulic
  • 4.1.1. Spring-loaded brake disassembly
  • 4.1.2. Spring-loaded brake assembly
  • 5. EN
  • 5.1. Multi-Plate Brake
  • 5.1.1. Replacing the Multi-Plates
  • 6. EN
  • 6.1. Controls
  • 6.1.1. CANCODE
  • 6.1.2. ISM Access Module (see ISM service manual)
  • 6.1.3. ISM component assembly
  • 6.2. Truck Lighting
  • 6.2.1. Beacon (LED)
  • 6.3. Misc. Electrical
  • 6.3.1. Fuses
  • 6.3.2. Connector Overview / Connector Layout
  • 6.3.3. On-Board Power Supply
  • 6.3.4. Saab Connector PIN Layout
  • 6.3.5. DC/DC converter iCE-PIO
  • 6.3.6. DC/DC converter iCE-POC
  • 6.4. Traction and Hydraulic Controllers
  • 6.4.1. Drive Lift Controller
  • 7. EN_.pdf
  • 7.1. Code Lock / CanCode
  • 7.1.1. Overview
  • 7.1.2. Functions
  • 7.1.3. User mode
  • 7.1.4. Master mode
  • 7.1.5. Code lock error messages
  • 7.1.6. Code Combinations
  • 7.1.7. Auxiliary Functions
  • 7.1.8. Technical Specifications
  • 7.1.9. Connector pin assignment
  • 7.1.10. Status Display for the Various LEDs
  • 7.1.11. Entry confirmation
  • 7.1.12. Flow diagram
  • 7.1.13. Parameters
  • 8. EN_LED Konzernrundumleuchte
  • 8.1. Beacon LED
  • 8.1.1. Operating Mode Programming
  • 8.1.2. Connector
  • 9. EN
  • 9.1. On-Board Power Supplies
  • 10. EN.pdf
  • 10.1. Connector Overview
  • 10.2. Connector layout
  • 11. EN_Pin_Belegung_saab
  • 11.1. Pin Layout for Saab Connectors
  • 11.1.1. pin connector
  • 11.1.2. pin connector
  • 11.1.3. pin connector
  • 11.1.4. pin connector
  • 11.1.5. pin connector
  • 11.1.6. pin connector
  • 11.1.7. pin connector
  • 12. EN
  • 12.1. Installation of ISM components FB40-50
  • 12.1.1. Description
  • 12.1.2. Requirements
  • 12.1.3. Mounting position of the ISM components
  • 13. EN
  • 13.1. Mechanical Transmission
  • 13.1.1. Transmission
  • 13.2. Drive System
  • 13.2.1. Drive Unit
  • 13.2.2. Thermal Sensor
  • 13.2.3. Wheel Bolts
  • 13.3. Electrical System
  • 13.3.1. Drive Lift Controller
  • 13.3.2. DC/DC Converter iCE-PIO
  • 13.3.3. DC/DC Converter iCE-POC
  • 14. EN
  • 14.1. Drive Lift Controller
  • 14.1.1. Settings / diagnostics
  • 14.1.2. Overview
  • 14.1.3. Minimum diagnostics
  • 14.1.4. Heartbeat indicator LED H4, H5, H6, 1H11 and 1H10
  • 14.1.5. Error flashing code
  • 14.1.6. Diagnostic display LED H3 and H7
  • 14.1.7. LED H3 for fuse box 1
  • 14.1.8. LED H7 for fuse box 2
  • 14.1.9. Disassembly
  • 14.1.10. Dismantling the controller
  • 14.1.11. Controller assembly
  • 15. EN
  • 15.1. iCE-PIO / iCE-POC
  • 15.1.1. Diagnostics
  • 15.1.2. Overview
  • 15.1.3. iCE-PIO minimum diagnostics
  • 15.1.4. Heartbeat indicator LED 5H19
  • 15.1.5. Error flashing code
  • 15.1.6. Diagnostic indicator LED 5H18
  • 15.1.7. iCE-POC minimum diagnostics
  • 16. EN
  • 16.1. Ü1 Über1 – Thermal Sensor (KTY 84-130) 1B7 / 2B4
  • 17. EN
  • 17.1. Drive Unit
  • 17.1.1. Disassembly
  • 18. EN
  • 18.1. Transmission
  • 18.1.1. RH transmission disassembly
  • 18.1.2. Assembly
  • 18.1.3. LH transmission disassembly
  • 18.1.4. Assembly
  • 19. EN
  • 19.1. Wheel Bolts
  • 19.1.1. Disassembly
  • 20. EN
  • 20.1. Operator Position
  • 20.1.1. Armrest
  • 20.2. Labelling / Documentation
  • 20.2.1. Operating Instructions
  • 20.2.2. Circuit Diagrams
  • 21. EN
  • 21.1. Circuit Diagrams
  • 21.1.1. Electrical System
  • 21.1.2. Hydraulics
  • 22. EN
  • 22.1. Armrest
  • 22.1.1. Gas pressure spring / Bowden cable disassembly
  • 23. EN
  • 23.1. Mast, Mechanical
  • 23.1.1. Mast Rollers (for masts with angled backing rollers see service manual G 6233.01)
  • 23.1.2. Mast Rollers (mast without roller recess)
  • 23.1.3. Chains (for chain elongation testing see service manual G 6355.01)
  • 23.1.4. Securing the Mast
  • 23.2. Load Handler
  • 23.2.1. Forks (see service manual G1 6401.01)
  • 23.3. Hydraulic System …
  • 23.3.1. Valve Block
  • 23.3.2. Hydraulic Unit
  • 23.3.3. Hydraulic Reservoir
  • 23.3.4. Thermal Sensor
  • 23.4. Controls
  • 23.4.1. Solopilot
  • 23.4.2. Multipilot
  • 24. _EN
  • 24.1. SOLO-PILOT, assembly and disassembly
  • 24.1.1. Disassembly
  • 24.1.2. Description
  • 25. _EN
  • 25.1. MULTI-PILOT, assembly and disassembly
  • 25.2. Disassembly
  • 25.3. Description
  • 26. _EN
  • 26.1. Securing the Mast
  • 26.1.1. Securing the mast with a chain
  • 26.1.2. Chain lock (detailed image)
  • 27. EN ohne Rollenausschnitt
  • 27.1. Mast Roller Disassembly – Mast Without Roller Recess
  • 27.1.1. Required tools and materials
  • 27.1.2. Preparing the truck
  • 27.1.3. Jacking up the truck
  • 27.1.4. Disassembly preparation
  • 27.1.5. Fork carriage disassembly
  • 27.1.6. Undoing the hose connections
  • 27.1.7. Piston rod disassembly
  • 27.2. Mast Roller Assembly – Mast Without Roller Recess
  • 27.2.1. Piston rod assembly
  • 27.2.2. Fork carriage assembly
  • 27.2.3. Safety and functional test
  • 28. EN
  • 28.1. Hydraulic Unit
  • 28.1.1. Disassembly
  • 28.1.2. Assembly
  • 29. EN
  • 29.1. Ü1 Über1 – EFG 4 EFG 5 Hydraulic Reservoir
  • 29.1.1. Ü2 Über2 –
  • 30. EN
  • 30.1. FB 40-50 Manifold
  • 30.1.1. Safety valve test
  • 31. EN
  • 31.1. Commissioning
  • 31.1.1. Commissioning (see Operating Instructions, Chapter C)
  • 31.2. Maintenance
  • 31.3. – Notes on how to avoid malfunctions and material damage when cleaning an industrial truck See service manual Z 0000.15
  • 31.4. – Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components See service manual J 6900-09
  • 31.4.1. Regular inspection in accordance with FEM 4.004
  • 31.4.2. Maintenance Checklist B
  • 31.4.3. Maintenance Checklist C
  • 32. EN
  • 32.1. Electrical System
  • 32.1.1. Steering Actual Value Sensor (3U9)
  • 32.1.2. Setpoint Sensor RSC 28 MH (3U10)
  • 32.1.3. Thermal Sensor (3B26)
  • 32.2. Steer Axle
  • 32.2.1. Steer Axle
  • 32.3. Mechanical Components
  • 32.3.1. Steering Column
  • 32.4. Steering
  • 32.4.1. Steering Controller Assembly (3U8)
  • 32.4.2. Steering Controller ICE-EPS (3U8)
  • 32.4.3. Electric Steering
  • 33. EN
  • 33.1. Actual Value Sensor (3U9)
  • 33.1.1. Disassembly
  • 33.1.2. Assembly
  • 33.2. Actual value sensor (3U9) with electric steering
  • 33.2.1. Disassembly
  • 33.2.2. Assembly
  • 33.2.3. Travel speed as a function of the steer wheel angle
  • 34. EN
  • 34.1. Steering Controller Assembly
  • 35. EN
  • 35.1. ICE-EPS Steering Controller
  • 35.1.1. Notes on how to avoid accidents and material damage
  • 35.1.2. ICE-EPS Steering Controller
  • 35.1.3. Performance Data
  • 35.1.4. Settings and Diagnostics
  • 36. EN
  • 36.1. FB40-50 Steer Axle
  • 36.2. FB 40S-50S Steer Axle
  • 37. EN
  • 37.1. Electric Steering
  • 38. EN
  • 38.1. Steering Column with Electro-Hydraulic Steering
  • 38.2. Steering Column with Hydraulic Steering
  • 39. Anordnung von Komponenten FB40-50 EN
  • 39.1. Ü1 Über1 – FB40-50
  • 39.1.1. Ü2 Über2 – Counterweight
  • 39.1.2. Ü2 Über2 – Drive Compartment
  • 39.1.3. Ü2 Über2 – Operator Position
  • 40. Anziehdrehmomente_EN
  • 40.1. General Screw Torques
  • 40.2. General Screw Torques (Nm)
  • 40.3. General Screw Torques (lbf ft)
  • 40.4. General Screw Torques
  • 40.5. General Screw Torques (Nm)
  • 40.6. General Screw Torques (lbf ft)
  • 41. Beschreibung IDA_EN
  • 41.1. Ü1 Über1 – IDA Description
  • 41.1.1. Ü2 Über2 – Display
  • 41.1.2. Ü2 Über2 – Display and Keypad Layout
  • 41.1.3. Ü2 Über2 – Connecting the IDA to the Truck
  • 41.1.4. Ü2 Über2 – Updating the Content of the IDA
  • 41.1.5. Ü2 Über2 – Updating the IDA
  • 41.1.6. Ü2 Über2 – Commissioning with the IDA
  • 42. Einstieg FB 40-50
  • 42.1. Safety Information
  • 42.2. Component Layout
  • 42.3. Technical Specifications
  • 42.4. Operating Instructions
  • 42.5. Circuit Diagrams (Electrical / Hydraulic)
  • 42.6. Parameters
  • 42.7. Event Message
  • 42.8. General Tightening Torques
  • 43. Ereignismeldungen EN
  • 43.1. Event Messages
  • 43.1.1. Event numbering display
  • 43.1.2. Display system
  • 43.1.3. Description / cause / action and effects
  • 43.2. Event messages table
  • 43.3. CAN-Bus node IDs
  • 44. G 623301_GB
  • 44.1. Ü1 Über1 – Hoist Frames with Angled Rollers
  • 44.1.1. Ü2 Über2 – Condition Assessment
  • 44.1.2. Ü2 Über2 – Test Measurements
  • 44.1.3. Ü2 Über2 – Roller Components
  • 44.1.4. Ü2 Über2 – Adjustment
  • 44.1.5. Ü2 Über2 – Setting Instructions
  • 45. G 6355_01_EN.PDF
  • 45.1. Load Chains (Cleaning, Inspection and Lubrication)
  • 45.2. Cleaning
  • 45.3. Inspection
  • 45.3.1. Checking the chain wear level
  • 45.3.2. Checking chains for corrosion
  • 45.3.3. Checking the wear limit of link plate height H
  • 45.3.4. Checking chains for elongation
  • 45.4. Lubrication
  • 45.4.1. General Instructions
  • 45.4.2. Lubricants
  • 46. G1 640101_EN(06.05)
  • 46.1. Technical Specifications
  • 47. J 6900_09_GB
  • 47.1. Instructions for the prevention of accidents and damage to equipment when performing servicing, checking and repair operations on fork lift trucks equipped with electronic assemblies
  • 47.1.1. Safety measures
  • 47.1.2. Electric welding operations
  • 47.1.3. Correct handling of electronic printed circuit boards
  • 47.1.4. Handling of electronic components (MOS-components, E-PROM and others)
  • 47.1.5. Changing the EPROM
  • 47.1.6. Installation of heat-sensitive components
  • 47.1.7. Cleaning operations
  • 48. Parameter FB 40-50 DE_EN_MCFE
  • 48.1. Ü2 Über2 – Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options
  • 48.1.1. Ü3 Über3 – Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options
  • 49. Technische Daten FB 40-50 EN
  • 49.1. FB 40-50
  • 49.1.1. Tightening torques in accordance with VDI 2230 (sheet 1)
  • 49.1.2. Truck-Specific Torques
  • 50. Z 0000_15_GB
  • 50.1. Instructions for the prevention of functional failures and damage to equipment when performing cleaning operations on fork lift truck
  • 50.1.1. Cleaning operations, general
  • 50.1.2. Cleaning and servicing of chains
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