Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100
Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 2
Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 3
Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 4
Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 5

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 99759-52100
  • Number of Pages: 492
  • Size: 7.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FB16K, FB18K, FB20KC
  • 1. General
  • 1.1. GENERAL INFORMATION
  • 1.1.1. Foreword
  • 1.1.2. How To Read This Manual
  • 1.1.3. Vehicle Exterior
  • 1.1.4. Serial Number Locations
  • 1.1.5. Chassis and Mast Model Identification
  • 1.1.6. Dimensions
  • 1.1.7. Technical Data
  • 2. BRAKE SYSTEM
  • 2.1. BRAKE SYSTEM
  • 2.1.1. Specifications
  • 2.1.2. Structure and Functions
  • 2.1.3. Procedures and Key Points for Disassembly and Reassembly
  • 2.1.4. Inspection and Adjustment
  • 2.1.5. Troubleshooting
  • 2.1.6. Service Data
  • 3. HYDRAULIC SYSTEM
  • 3.1. HYDRAULIC SYSTEM
  • 3.1.1. Specifications
  • 3.1.2. Advanced Hydraulic Control Type
  • 3.1.3. Mechanical Control Type
  • 3.1.4. Troubleshooting
  • 3.1.5. Service Data
  • 4. Main Controller
  • 4.1. MAIN CONTROLLER
  • 4.1.1. Outline
  • 4.1.2. Controller Components (Part 1)
  • 4.1.3. Controller Components (Part 2)
  • 4.1.4. Logic Card Components
  • 4.1.5. Controller Models
  • 4.1.6. Operation Outline
  • 4.1.7. Drive System
  • 4.1.8. Hydraulic System
  • 4.1.9. Fail-Safe System
  • 4.1.10. Malfunction detection (Run time diagnosis)
  • 4.1.11. Malfunction Data Record (History folder)
  • 4.1.12. Setting
  • 4.1.13. Self-diagnosis
  • 4.1.14. Other Functions
  • 4.1.15. Display Unit
  • 4.1.16. Inspection and Adjustment
  • 4.1.17. Service Data
  • 4.1.18. Tightening Torque
  • 5. MAST AND FORK
  • 5.1. MAST AND FORK
  • 5.1.1. Mast Systems
  • 5.1.2. Description
  • 5.1.3. Removal and Installation
  • 5.1.4. Disassembly and Reassembly
  • 5.1.5. Inspection and Adjustment
  • 5.1.6. Troubleshooting
  • 5.1.7. Service Data
  • 5.1.8. Motor Installation Positions
  • 5.1.9. Specifications
  • 5.1.10. Structures
  • 5.1.11. Tightening of High-power Cable Terminals
  • 5.1.12. Inspection of Brushes for Wear and Brush Replacement
  • 5.1.13. Procedures and Key Points for Removal and Installation
  • 5.1.14. Procedures and key Points for Disassembly and Reassembly
  • 5.1.15. Troubleshooting
  • 5.1.16. Service Data
  • 5.1.17. Checks and Repairs
  • 6. Options
  • 6.1. OPTIONS
  • 6.1.1. Back Mirror Kit
  • 6.1.2. Backup Buzzer Kit
  • 6.1.3. Working Lamp Kit
  • 6.1.4. Tire Kit (solid)
  • 7. POWER TRAIN
  • 7.1. POWER TRAIN
  • 7.1.1. Procedures and Key Points for Removal and Installation
  • 7.1.2. Service Data
  • 8. REAR AXLE
  • 8.1. REAR AXLE
  • 8.1.1. Structure
  • 8.1.2. Procedures and Key Points for Removal and Installation
  • 8.1.3. Procedures and Key Points for Disassembly and Reassembly
  • 8.1.4. Adjustment
  • 8.1.5. Troubleshooting
  • 8.1.6. Service Data
  • 9. SERVICE DATA
  • 9.1. SERVICE DATA
  • 9.1.1. Inspection Standards
  • 9.1.2. Periodic Replacement of Parts
  • 9.1.3. Lubricating Standards
  • 9.1.4. Main Component Weights
  • 9.1.5. Tightening Torque for Standard Bolts and Nuts
  • 9.1.6. Special Tool Table
  • 10. STEERING SYSTEM
  • 10.1. STEERING SYSTEM
  • 10.1.1. Specifications
  • 10.1.2. Structure and Functions
  • 10.1.3. Procedures and Key Points for Removal and Installation
  • 10.1.4. Steering Control Valve
  • 10.1.5. Hydraulic Circuit
  • 10.1.6. Troubleshooting
  • 10.1.7. Service Data
  • 11. TRANSFER UNITS
  • 11.1. TRANSFER UNITS
  • 11.1.1. Specifications
  • 11.1.2. Structure and Functions
  • 11.1.3. Procedures and Key Points for Disassembly and Reassembly
  • 11.1.4. Service Data
  • 12. Troubleshooting Control Circuits
  • 12.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 12.1.1. Right Drive Motor, Overheating
  • 12.1.2. Left Drive Motor, Overheating
  • 12.1.3. Pump Motor, Overheating
  • 12.1.4. Controller, Overheating
  • 12.1.5. Right Drive Motor, Worn Brushes
  • 12.1.6. Left Drive Motor, Worn Brushes
  • 12.1.7. Pump Motor, Worn Brushes
  • 12.1.8. Brake Oil, Low Level
  • 12.1.9. Right Drive Motor, Faulty Armature Circuit
  • 12.1.10. Right Drive Motor, Transistor Wire Breakage
  • 12.1.11. Right Drive Motor, Shorted Transistor
  • 12.1.12. Right Drive Motor, Faulty Transistor Drive
  • 12.1.13. Right Drive Motor, Faulty Current Sensor
  • 12.1.14. Right Drive Motor, Armature Over-current
  • 12.1.15. Right Drive Motor, Stall Timer
  • 12.1.16. Right Drive Motor, Faulty Field Circuit
  • 12.1.17. Right Drive Motor, Faulty Field Drive
  • 12.1.18. Right Drive Motor, Field Over-current
  • 12.1.19. Left Drive Motor, Faulty Armature Circuit
  • 12.1.20. Left Drive Motor, Transistor Wire Breakage
  • 12.1.21. Left Drive Motor, Shorted Transistor
  • 12.1.22. Left Drive Motor, Faulty Transistor Drive
  • 12.1.23. Left Drive Motor, Faulty Current Sensor
  • 12.1.24. Left Drive Motor, Armature Over-current
  • 12.1.25. Left Drive Motor, Stall Timer
  • 12.1.26. Left Drive Motor, Faulty Field Circuit
  • 12.1.27. Left Drive Motor, Faulty Field Drive
  • 12.1.28. Left Drive Motor, Field Over-current
  • 12.1.29. Pump Motor, Faulty Circuit
  • 12.1.30. Pump Motor, Transistor Wire Breakage
  • 12.1.31. Pump Motor, Shorted Transistor
  • 12.1.32. Pump Motor, Faulty Transistor Drive
  • 12.1.33. Pump Motor, Faulty Current Sensor
  • 12.1.34. Pump Motor, Armature Over-current
  • 12.1.35. Line Contactor, Abnormality
  • 12.1.36. Regeneration Contactor, Abnormality
  • 12.1.37. Pump Contactor, Abnormality
  • 12.1.38. Regeneration Diode, Abnormality
  • 12.1.39. Right Diode, Abnormality
  • 12.1.40. Left Diode, Abnormality
  • 12.1.41. Pump Diode, Abnormality
  • 12.1.42. Right Drive Motor, Wire Breakage
  • 12.1.43. Left Drive Motor, Wire Breakage
  • 12.1.44. Pump Motor, Wire Breakage
  • 12.1.45. Steering Sensor, Abnormality
  • 12.1.46. Accelerator, Abnormality
  • 12.1.47. Right Vehicle Speed Sensor, Abnormality
  • 12.1.48. Left Vehicle Speed Sensor, Abnormality
  • 12.1.49. AC Lever, Abnormality
  • 12.1.50. AC Solenoid, Abnormality
  • 12.1.51. AC Oil Pressure Sensor, Abnormality
  • 12.1.52. AC Controller, Abnormality
  • 12.1.53. Forward/reverse Lever and Accelerator, Faulty Setting
  • 12.1.54. Seat Switch, Faulty Setting
  • 12.1.55. Lift Lever, Faulty Setting
  • 12.1.56. Tilt Lever, Faulty Setting
  • 12.1.57. Attach 1 Lever, Faulty Setting
  • 12.1.58. Attach 2 Lever, Faulty Setting
  • 12.1.59. AC Controller Lever, Faulty Setting
  • 12.1.60. Data Communication, Abnormality
  • 12.1.61. EEPROM, Abnormality
  • 12.1.62. Logic Card, Faulty Initial Setting
  • 12.1.63. Controller, Abnormality
  • 12.1.64. Battery Voltage, Excessively Low
  • 13. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 13.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 13.1.1. Right Drive Motor, Overheating
  • 13.1.2. Left Drive Motor, Overheating
  • 13.1.3. Pump Motor, Overheating
  • 13.1.4. Controller, Overheating
  • 13.1.5. Right Drive Motor, Worn Brushes
  • 13.1.6. Left Drive Motor, Worn Brushes
  • 13.1.7. Pump Motor, Worn Brushes
  • 13.1.8. Brake Oil, Low Level
  • 13.1.9. Right Drive Motor, Faulty Armature Circuit
  • 13.1.10. Right Drive Motor, Transistor Wire Breakage
  • 13.1.11. Right Drive Motor, Shorted Transistor
  • 13.1.12. Right Drive Motor, Faulty Transistor Drive
  • 13.1.13. Right Drive Motor, Faulty Current Sensor
  • 13.1.14. Right Drive Motor, Armature Over-current
  • 13.1.15. Right Drive Motor, Stall Timer
  • 13.1.16. Right Drive Motor, Faulty Field Circuit
  • 13.1.17. Right Drive Motor, Faulty Field Drive
  • 13.1.18. Right Drive Motor, Field Over-current
  • 13.1.19. Left Drive Motor, Faulty Armature Circuit
  • 13.1.20. Left Drive Motor, Transistor Wire Breakage
  • 13.1.21. Left Drive Motor, Shorted Transistor
  • 13.1.22. Left Drive Motor, Faulty Transistor Drive
  • 13.1.23. Left Drive Motor, Faulty Current Sensor
  • 13.1.24. Left Drive Motor, Armature Over-current
  • 13.1.25. Left Drive Motor, Stall Timer
  • 13.1.26. Left Drive Motor, Faulty Field Circuit
  • 13.1.27. Left Drive Motor, Faulty Field Drive
  • 13.1.28. Left Drive Motor, Field Over-current
  • 13.1.29. Pump Motor, Faulty Circuit
  • 13.1.30. Pump Motor, Transistor Wire Breakage
  • 13.1.31. Pump Motor, Shorted Transistor
  • 13.1.32. Pump Motor, Faulty Transistor Drive
  • 13.1.33. Pump Motor, Faulty Current Sensor
  • 13.1.34. Pump Motor, Armature Over-current
  • 13.1.35. Line Contactor, Abnormality
  • 13.1.36. Regeneration Contactor, Abnormality
  • 13.1.37. Pump Contactor, Abnormality
  • 13.1.38. Regeneration Diode, Abnormality
  • 13.1.39. Right Diode, Abnormality
  • 13.1.40. Left Diode, Abnormality
  • 13.1.41. Pump Diode, Abnormality
  • 13.1.42. Right Drive Motor, Wire Breakage
  • 13.1.43. Left Drive Motor, Wire Breakage
  • 13.1.44. Pump Motor, Wire Breakage
  • 13.1.45. Steering Sensor, Abnormality
  • 13.1.46. Accelerator, Abnormality
  • 13.1.47. Right Vehicle Speed Sensor, Abnormality
  • 13.1.48. Left Vehicle Speed Sensor, Abnormality
  • 13.1.49. AC Lever, Abnormality
  • 13.1.50. AC Solenoid, Abnormality
  • 13.1.51. AC Oil Pressure Sensor, Abnormality
  • 13.1.52. AC Controller, Abnormality
  • 13.1.53. Forward/reverse Lever and Accelerator, Faulty Setting
  • 13.1.54. Seat Switch, Faulty Setting
  • 13.1.55. Lift Lever, Faulty Setting
  • 13.1.56. Tilt Lever, Faulty Setting
  • 13.1.57. Attach 1 Lever, Faulty Setting
  • 13.1.58. Attach 2 Lever, Faulty Setting
  • 13.1.59. AC Controller Lever, Faulty Setting
  • 13.1.60. Data Communication, Abnormality
  • 13.1.61. EEPROM, Abnormality
  • 13.1.62. Logic Card, Faulty Initial Setting
  • 13.1.63. Controller, Abnormality
  • 13.1.64. Battery Voltage, Excessively Low
  • 14. Vehicle Electrical Components
  • 14.1. VEHICLE ELECTRICAL COMPONENTS
  • 14.1.1. Console Box
  • 14.1.2. Forward/Reverse Lever
  • 14.1.3. Accelerator Control
  • 14.1.4. Key Switch
  • 14.1.5. Lighting Switch
  • 14.1.6. Lamp Specification Chart
  • 14.1.7. AC (Advanced Control System)
  • 14.1.8. Electrical Schematic (Type Chopper)
  • 14.1.9. Electrical Diagram (Type Chopper)
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