Mitsubishi FB16NT, FB18NT, FB20NT Forklift Service Manual
$50.00
- Type Of Manual: Service Manual
- Number of Pages: 310
- Size: 5.4MB
- Format: PDF
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Model List:
- FB16NT, FB18NT, FB20NT
- 1. GENERAL INFORMATION
- 1.1. GENERAL INFORMATION
- 1.1.1. Vehicle Exterior
- 1.1.2. Serial Number Locations
- 1.1.3. Chassis and Mast Model Identification
- 1.1.4. Dimensions
- 1.1.5. Technical Data
- 2. BRAKE SYSTEM
- 2.1. BRAKE SYSTEM
- 2.1.1. Specifications
- 2.1.2. Structure and Functions
- 2.1.2.1. Caliper Assembly
- 2.1.2.2. Brake Pedal Assembly
- 2.1.2.3. Master Cylinder
- 2.1.2.4. Parking Brake Lever
- 2.1.3. Procedures and Suggestions for Disassembly and Reassembly
- 2.1.3.1. Master Cylinder
- 2.1.4. Inspection and Adjustment
- 2.1.4.1. Pad Clearance Adjustment
- 2.1.4.2. Brake Pedal Adjustment
- 2.1.4.3. Brake Switch Installation
- 2.1.4.4. Brake Fluid Line Bleeding
- 2.1.4.5. Parking Brake Adjustment
- 2.1.5. Troubleshooting
- 2.1.6. Service Data
- 2.1.7. Motor Installation Positions
- 2.1.8. Specifications
- 2.1.9. Structures
- 2.1.10. Tightening of High-power Cable Terminals
- 2.1.11. Procedures and Suggestions for Removal and Installation
- 2.1.12. Procedures and Suggestions for Disassembly and Reassembly
- 2.1.13. Troubleshooting
- 2.1.14. Service Data
- 3. OPTIONS
- 3.1. OPTIONS
- 3.1.1. Working Lamp Kit
- 3.1.2. Tire Kit (nonmarking cushion)
- 3.1.3. Foot Direction Control Kit
- 4. POWER TRAIN
- 4.1. POWER TRAIN
- 4.1.1. Procedures and Suggestions for Removal and Installation
- 4.1.1.1. Removal
- 4.1.1.2. Installation
- 4.1.2. Service Data
- 5. REAR AXLE
- 5.1. REAR AXLE
- 5.1.1. Structure and Functions
- 5.1.1.1. Rear Wheels
- 5.1.2. Procedures and Suggestions for Removal and Installation
- 5.1.2.1. Rear Wheels
- 5.1.2.2. Rear Axle
- 5.1.3. Procedures and Suggestions for Disassembly and Reassembly
- 5.1.3.1. Steering Axle
- 5.1.3.2. Rear Axle Assembly
- 5.1.4. Inspection and Adjustment
- 5.1.4.1. Making sure of Minimum Turning Radius
- 5.1.5. Service Data
- 6. Schematic
- 6.1. SCHEMATICS
- 7. SERVICE DATA
- 7.1. SERVICE DATA
- 7.1.1. Inspection Standards
- 7.1.2. Periodic Replacement of Parts
- 7.1.2.1. Critical Safety Parts
- 7.1.3. Lubricating Standards
- 7.1.3.1. Lubrication Chart
- 7.1.3.2. Lubricant Quantities
- 7.1.3.3. Recommended Lubricant
- 7.1.4. Main Component Weights
- 7.1.5. Tightening Torque for Standard Bolts and Nuts
- 7.1.6. Special Tool Table
- 8. STEERING SYSTEM
- 8.1. STEERING SYSTEM
- 8.1.1. Specifications
- 8.1.2. Structure and Functions
- 8.1.2.1. General
- 8.1.2.2. Steering Control Valve
- 8.1.3. Procedures and Suggestions for Removal and Installation
- 8.1.3.1. Steering Column Assembly
- 8.1.4. Steering Control Valve
- 8.1.4.1. Disassembly
- 8.1.4.2. Inspection
- 8.1.4.3. Reassembly
- 8.1.5. Hydraulic Circuit Diagram
- 8.1.6. Troubleshooting
- 8.1.7. Service Data
- 9. TRANSFER UNITS
- 9.1. TRANSFER UNITS
- 9.1.1. Specifications
- 9.1.2. Structure and Functions
- 9.1.3. Procedures and Suggestions for Disassembly and Reassembly
- 9.1.3.1. Disassembly
- 9.1.3.2. Inspection after Disassembly
- 9.1.3.3. Reassembly
- 9.1.4. Service Data
- 10. VEHICLE ELECTRICAL COMPONENTS
- 10.1. VEHICLE ELECTRICAL COMPONENTS
- 10.1.1. Console Box
- 10.1.1.1. Functions of Central Vehicle Monitor System
- 10.1.1.2. Electrical Components in Console Box
- 10.1.1.3. Disassembly and Reassembly
- 10.1.2. Direction Lever
- 10.1.3. Accelerator Control
- 10.1.4. Key Switch
- 10.1.5. Lighting Switch
- 10.1.6. Lamp Specification Chart
- 10.1.7. Troubleshooting of Lighting and Horn Systems
- 11. Chassis, Mast Options
- 11.1. FOREWORD
- 11.1.1. HOW TO USE THIS MANUAL
- 11.1.2. GROUP INDEX
- 12. Controller
- 12.1. CONTROLLER
- 12.1.1. Controller System
- 12.1.1.1. System Layout
- 12.1.1.2. Controller Area Network (CAN)
- 12.1.1.3. Outline of Controller
- 12.1.2. Controller Features
- 12.1.2.1. Traction Features
- 12.1.2.2. Lifting Features
- 12.1.2.3. Outline Features
- 12.1.3. Setup Option
- 12.1.3.1. Outline
- 12.1.3.2. Operation Procedure
- 12.1.3.3. Details of Setup Options
- 12.1.4. Diagnostics
- 12.1.4.1. Outline
- 12.1.4.2. Operation Procedure
- 12.1.4.3. Self-Diagnostics
- 12.1.4.4. Power Steering Diagnostics
- 12.1.4.5. Self-Diagnostics (Power steering system)
- 12.1.4.6. Run Time Diagnostics
- 12.1.5. Removal and Installation
- 12.1.5.1. Inverter Discharging Procedure
- 12.1.5.2. Replacing Inverter
- 12.1.5.3. Replacing DSP (Digital Signal Processor) Card
- 12.1.5.4. Replacing Logic Unit
- 12.1.5.5. Replacing Logic Card
- 12.1.5.6. Replacing Power Supply Card
- 12.1.6. Basic Check
- 12.1.6.1. Testing Tools
- 12.1.6.2. Measurement of Card Voltage
- 12.1.6.3. Checking Contactor Coil
- 12.1.6.4. Checking Contactor Tips
- 12.1.6.5. Checking Inverter
- 12.1.6.6. Regeneration Check
- 12.1.7. AC Motor System Basics
- 13. Troubleshooting Controller Circuits
- 13.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
- 13.1.1. General Information
- 13.1.2. E0 Traction Motor R.H., Overheating
- 13.1.3. E1 Traction Motor L.H., Overheating
- 13.1.4. E2 Pump Motor, Overheating
- 13.1.5. E5 Traction Inverter R.H., Overheating
- 13.1.6. E6 Traction Inverter L.H., Overheating
- 13.1.7. E7 Pump Inverter, Overheating
- 13.1.8. Brake Oil, Low Level
- 13.1.9. Traction Motor Current Sensor R.H. Fault
- 13.1.10. Traction Motor R.H., Over-current
- 13.1.11. Traction Motor R.H., Stall Timer
- 13.1.12. Traction Motor Current Sensor L.H. Fault
- 13.1.13. Traction Motor L.H., Over-current
- 13.1.14. Traction Motor L.H., Stall Timer
- 13.1.15. Pump Motor Current Sensor Fault
- 13.1.16. Pump Motor Over-current
- 13.1.17. Line Contactor Fault
- 13.1.18. Pump Contactor Fault
- 13.1.19. Traction Motor R.H. Open
- 13.1.20. Traction Motor L.H. Open
- 13.1.21. Pump Motor Open
- 13.1.22. Steering Sensor Fault
- 13.1.23. Accelerator Sensor Fault
- 13.1.24. Traction Motor R.H. Pulse Input Fault
- 13.1.25. Traction Motor L.H. Pulse Input Fault
- 13.1.26. Pump Motor Pulse Input Fault
- 13.1.27. Display Communication Fault
- 13.1.28. Logic Card Initialize Failure
- 13.1.29. Logics Fault
- 13.1.30. Traction Inverter R.H. Fault
- 13.1.31. Traction Inverter L.H. Fault
- 13.1.32. Pump Inverter Fault
- 13.1.33. Contactor Coil Fault
- 13.1.34. Hydraulic Lock Solenoid Fault
- 13.1.35. Battery Voltage Too Low
- 13.1.36. Battery Voltage Too High
- 13.1.37. E Direction Lever or Accelerator, Faulty Setting
- 13.1.38. (E) Seat Switch, Faulty Setting For Traction
- 13.1.39. (L) Seat Switch, Faulty Setting For Hydraulic
- 13.1.40. H1 Lift Lever, Faulty Setting
- 13.1.41. H2 Tilt Lever, Faulty Setting
- 13.1.42. H3 Attachment 1 Lever, Faulty Setting
- 13.1.43. H4 Attachment 2 Lever, Faulty Setting
- 13.1.44. H5 Attachment 3 Lever, Faulty Setting
- 13.1.45. ((Lo)) Battery Consumption Too Much
- 13.1.46. (Lo) Battery Consumption Much
- 13.1.47. Locations of Major Components and Connectors
- 13.1.48. Electrical Schematic (AC motor, MC models)
- 13.1.49. Electrical Diagram (AC motor, MC models)
- 14. Vehickle Electric Systems
- 14.1. VEHICLE ELECTRICAL COMPONENTS
- 14.1.1. Console Box
- 14.1.1.1. Functions of Central Vehicle Monitor System
- 14.1.1.2. Electrical Components in Console Box
- 14.1.1.3. Disassembly and Reassembly
- 14.1.2. Direction Lever
- 14.1.3. Accelerator Control
- 14.1.4. Key Switch
- 14.1.5. Lighting Switch
- 14.1.6. Lamp Specification Chart
- 14.1.7. Troubleshooting of Lighting and Horn Systems
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