Mitsubishi FBC15N to FBC30LN Chassis and Mast Service Manual 99759-7B110

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 99759-7B110
  • Number of Pages: 441
  • Size: 8.1MB
  • Format: PDF

Product details

  • Model List:

    • FBC15N, FBC18N, FBC18LN, FBC20N, FBC25N, FBC25EN, FBC25LN, FBC30N, FBC30LN
  • 1. Forward
  • 1.1. FOREWORD
  • 2. Brake System
  • 2.1. Brake System
  • 2.1.1. Description
  • 2.1.2. Automatic Adjusting Device
  • 2.1.3. Master Cylinder
  • 2.1.4. Disassembly
  • 2.1.5. Inspection after Disassembly
  • 2.1.6. Service Brakes
  • 2.1.7. Disassembly (FBC15N – FBC18LN)
  • 2.1.8. Inspection after Disassembly
  • 2.1.9. Reassembly (FBC15N – FBC18LN)
  • 2.1.10. Wheel Cylinders
  • 2.1.11. Disassembly
  • 2.1.12. Inspection after Disassembly
  • 2.1.13. Inspection and Adjustment
  • 3. FRONT AXLE REDUCTION DIFFERENTIAL
  • 3.1. FRONT AXLE REDUCTION DIFFERENTIAL
  • 3.1.1. Front Axle
  • 3.1.2. Removal
  • 3.1.3. Installation
  • 3.1.4. Disassembly
  • 3.1.5. Inspection after Disassembly
  • 3.1.6. Reassembly
  • 3.1.7. Hub Bearing Preload
  • 3.1.8. Reduction Differential
  • 3.1.9. Disassembly
  • 3.1.10. Inspection after Disassembly
  • 3.1.11. Reassembly
  • 3.1.12. Inspection and Adjustment
  • 3.1.13. Tooth Contact Adjustment (FBC15N – FBC18LN)
  • 4. GENERAL INFORMATION
  • 4.1. GENERAL INFORMATION
  • 4.1.1. Nameplate and Serial Number Locations
  • 4.1.2. Dimensions
  • 4.1.3. Dimensions Chart
  • 4.1.4. General Information (Standard Models)
  • 5. Hydraulic System
  • 5.1. Hydraulic System
  • 5.1.1. Description
  • 5.1.2. Hydraulic Pump
  • 5.1.3. Removal
  • 5.1.4. Installation
  • 5.1.5. Disassembly
  • 5.1.6. Inspection after Disassembly
  • 5.1.7. Reassembly
  • 5.1.8. Inspection after Reassembly
  • 5.1.9. Control Valve Removal
  • 5.1.10. Control Valve Installation
  • 5.1.11. Disassembly
  • 5.1.12. Lift and Tilt Cylinders
  • 5.1.13. Removal
  • 5.1.14. Disassembly
  • 5.1.15. Inspection after Disassembly
  • 5.1.16. Inspection and Adjustment
  • 5.1.17. Control Valve
  • 5.1.18. Lift and Tilt Cylinders
  • 6. Maintenance Service Data
  • 6.1. Maintenance Service Data
  • 6.1.1. Front Axle and Reduction Differential
  • 6.1.2. Transfer Case
  • 6.1.3. Rear Axle
  • 6.1.4. Brake System
  • 6.1.5. Steering System
  • 6.1.6. Hydraulic System
  • 6.1.7. Mast and Forks
  • 6.1.8. Tightening Torques for Standard Bolts and Nuts
  • 6.1.9. Maintenance Chart
  • 6.1.10. Periodic Replacement Parts
  • 6.1.11. Lubrication Chart
  • 6.1.12. Fuel and Lubricant Specifications
  • 6.1.13. Weight of Major Components (Approximate)
  • 6.1.14. Special Service Tools
  • 6.1.15. Inspection Guide
  • 7. Mast and Forks
  • 7.1. Mast and Forks
  • 7.1.1. Description
  • 7.1.2. Removal and Installation
  • 7.1.3. Disassembly
  • 7.1.4. Inspection after Disassembly
  • 7.1.5. Reassembly
  • 7.1.6. Inspection and Adjustment
  • 7.1.7. Service Data
  • 7.1.8. Troubleshooting
  • 8. Rear Axle
  • 8.1. Rear Axle
  • 8.1.1. Description
  • 8.1.2. Rear Wheels
  • 8.1.3. Removal
  • 8.1.4. Steering Cylinder
  • 8.1.5. Rear Axle
  • 8.1.6. Removal
  • 8.1.7. Disassembly
  • 8.1.8. REAR AXLE ASSEMBLY
  • 8.1.9. Inspection after Disassembly
  • 8.1.10. Reassembly
  • 8.1.11. Inspection and Adjustment
  • 8.1.12. STEERING CYLINDER
  • 9. Steering Syste
  • 9.1. Steering System
  • 9.1.1. Description
  • 9.1.2. Steering Gear
  • 9.1.3. Removal
  • 9.1.4. Inspection after Removal
  • 9.1.5. Disassembly
  • 9.1.6. Steering Gear Reassembly
  • 9.1.7. Steer Pump
  • 9.1.8. Removal
  • 9.1.9. Disassembly
  • 9.1.10. Reassembly
  • 10. Transfer Assembly
  • 10.1. Transfer Assembly
  • 10.1.1. Description
  • 10.1.2. Disassembly
  • 10.1.3. Inspection after Disassembly
  • 10.1.4. Reassembly
  • 11. Troubleshooting
  • 11.1. Troubleshooting
  • 11.1.1. Front Axle and Reduction Differential
  • 11.1.2. Brake System
  • 11.1.3. Steering System
  • 11.1.4. Hydraulic System
  • 11.1.5. Rear Axle
  • 11.1.6. Mast and Forks
  • 12. Controller
  • 12.1. CONTROLLER
  • 12.1.1. Controller System
  • 12.1.2. Controller Features
  • 12.1.3. Setup Option
  • 12.1.4. Diagnosis
  • 12.1.5. Removal and Installation
  • 12.1.6. Basic Check
  • 12.1.7. AC Motor System Basics
  • 12.1.8. AC Motor Troubleshooting
  • 13. Forward
  • 13.1. FOREWORD
  • 13.2. HOW TO USE THIS MANUAL
  • 13.3. Symbols or abbreviation
  • 13.3.1. Motor Installation Positions
  • 13.3.2. Structures
  • 13.3.3. Tightening of High-Power Motor Cable Terminals
  • 13.3.4. Steer Pump Motor Removal
  • 13.3.5. AC Motors
  • 13.3.6. AC Pump Motor
  • 13.3.7. Trouble Shooting
  • 13.3.8. Service Data
  • 14. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 14.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 14.1.1. General Information
  • 14.1.2. Problem Traction Motor, Overheating (E0)
  • 14.1.3. Problem Pump Motor, Overheating (Transistor Control Type) (E2)
  • 14.1.4. Problem Pump Motor, Overheating (Contactor Control Type) (E2)
  • 14.1.5. Problem Traction Inverter, Overheating (E5)
  • 14.1.6. Problem Pump Inverter, Overheating (Transistor Control Type Only) (E7)
  • 14.1.7. Problem Brake Oil, Low Level
  • 14.1.8. Problem Pump Motor, Worn Brushes (Contactor Control Type Only) (br)
  • 14.1.9. Problem Traction Motor Current Sensor Fault (14)
  • 14.1.10. Problem Traction Motor, Over-current (15)
  • 14.1.11. Problem Traction Motor, Stall Timer (16)
  • 14.1.12. Problem Pump Motor Current Sensor Fault (Transistor Control Type Only) (34)
  • 14.1.13. Problem Pump Motor Over-current (Transistor Control Type Only) (35)
  • 14.1.14. Problem Line Contactor Fault (40)
  • 14.1.15. Problem Steering Contactor Fault (41)
  • 14.1.16. Problem Pump Contactor Fault (Contactor Control Type Only) (42)
  • 14.1.17. Problem Traction Motor Open (45)
  • 14.1.18. Problem Pump Motor Open (Transistor Control Type Only) (47)
  • 14.1.19. Problem Accelerator Sensor Fault (51)
  • 14.1.20. Problem Traction Motor Pulse Input Fault (52)
  • 14.1.21. Problem Pump Motor Pulse Input Fault (Transistor Control Type Only) (57)
  • 14.1.22. Problem Display Communication Fault (60)
  • 14.1.23. Problem Logic Card Initialize Failure (61)
  • 14.1.24. Problem Logics Fault (62)
  • 14.1.25. Problem Traction Inverter Fault (63)
  • 14.1.26. Problem Pump Inverter Fault (Transistor Control Type Only) (65)
  • 14.1.27. Problem Contactor Coil Fault (72)
  • 14.1.28. Problem Hydraulic Lock Solenoid Fault (74)
  • 14.1.29. Problem Electromagnetic Brake Solenoid Fault (75)
  • 14.1.30. Problem Battery Voltage Too Low (78)
  • 14.1.31. Problem Battery Voltage Too High (79)
  • 14.1.32. Problem Direction Lever or Accelerator, Faulty Setting (E)
  • 14.1.33. Problem Seat Switch, Faulty Setting For Traction ((E))
  • 14.1.34. Problem Seat Switch, Faulty Setting For Hydraulic ((L))
  • 14.1.35. Problem Lift Lever, Faulty Setting (H1)
  • 14.1.36. Problem Tilt Lever, Faulty Setting (H2)
  • 14.1.37. Problem Attachment 1 Lever, Faulty Setting (H3)
  • 14.1.38. Problem Battery Consumption Too Much ((Lo))
  • 14.1.39. Problem Battery Consumption
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