Mitsubishi FBC18K Forklift Service Manual

Mitsubishi FBC18K Forklift Service Manual - Image 2

Mitsubishi FBC18K Forklift Service Manual - Image 3

Mitsubishi FBC18K Forklift Service Manual - Image 4

Mitsubishi FBC18K Forklift Service Manual - Image 5

mitsubishi fbc18k forklift service manual 2

mitsubishi fbc18k forklift service manual 3

Mitsubishi FBC18K Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 551
Size: 6.0MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FBC18K Forklift

1. General Information
1.1. General Information
1.1.1. Truck Models Covered
1.1.2. Nameplate and Serial Number Locations
1.1.3. Dimensions
1.1.4. Dimensions Chart
1.1.5. General Information (Standard Models)
2. Brakes2
2.1. Brake System
2.1.1. DESCRIPTION
2.1.2. MASTER CYLINDER DISASSEMBLY
2.1.3. INSPECTION REASSEMBLY
2.1.4. SERVICE BRAKES DISASSEMBLY
2.1.5. INSPECTION
2.1.6. REASSEMBLY
2.1.7. WHEEL CYLINDER DISASSEMBLY
2.1.8. INSPECTION REASSEMBLY
2.1.9. BRAKE SYSTEM INSPECTION
3. Front Axle Reduction Differential2
3.1. Front Axle Reduction Differential
3.1.1. Description
3.1.2. Removal
3.1.3. Installation
3.1.4. Disassembly
3.1.5. REASSEMBLY
3.1.6. REDUCTION DIFFERENTIAL DESCRIPTION
3.1.7. DISASSEMBLY
3.1.8. REASSEMBLY
3.1.9. INSPECTION
4. General Information2
4.1. General Information
4.1.1. Truck Models Covered
4.1.2. Nameplate and Serial Number Locations
4.1.3. Dimensions
4.1.4. Dimensions Chart
4.1.5. General Information (Standard Models)
5. Hydraulic System
5.1. Hydraulic System
5.1.1. DESCRIPTION
5.1.2. REMOVAL GENERAL WARNING
5.1.3. HYDRAULIC PUMP REMOVAL
5.1.4. HYDRAULIC PUMP INSTALLATION
5.1.5. HYDRAULIC PUMP DISASSEMBLY
5.1.6. HYDRAULIC PUMP REASSEMBLY
5.1.7. HYDRAULIC PUMP INSPECTION
5.1.8. CONTROL VALVE REMOVAL
5.1.9. CONTROL VALVE INSTALLATION
5.1.10. CONTROL VALVE DISASSEMBLY
5.1.11. CONTROL VALVE INSPECTION REASSEMBLY
5.1.12. LIFT TILT CYLINDERS REMOVAL INSTALLATION
5.1.13. LIFT TILT CYLINDERS DISASSEMBLY
5.1.14. LIFT TILT CYLINDERS FLOW REGULATOR VALVE
5.1.15. LIFT TILT CYLINDERS DISASSEMBLY
5.1.16. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
5.1.17. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
6. Hydraulic System2
6.1. Hydraulic System
6.1.1. DESCRIPTION
6.1.2. REMOVAL GENERAL WARNING
6.1.3. HYDRAULIC PUMP REMOVAL
6.1.4. HYDRAULIC PUMP INSTALLATION
6.1.5. HYDRAULIC PUMP DISASSEMBLY
6.1.6. HYDRAULIC PUMP REASSEMBLY
6.1.7. HYDRAULIC PUMP INSPECTION
6.1.8. CONTROL VALVE REMOVAL
6.1.9. CONTROL VALVE INSTALLATION
6.1.10. CONTROL VALVE DISASSEMBLY
6.1.11. CONTROL VALVE INSPECTION REASSEMBLY
6.1.12. LIFT TILT CYLINDERS REMOVAL INSTALLATION
6.1.13. LIFT TILT CYLINDERS DISASSEMBLY
6.1.14. LIFT TILT CYLINDERS FLOW REGULATOR VALVE
6.1.15. LIFT TILT CYLINDERS DISASSEMBLY
6.1.16. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
6.1.17. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
7. Maintenance Service Data
7.1. Maintenance Service Data
7.1.1. FRONT AXLE
7.1.2. TRANSFER CASE
7.1.3. REAR AXLE
7.1.4. BRAKE SYSTEM
7.1.5. STEERING SYSTEM
7.1.6. HYDRAULIC SYSTEM
7.1.7. MAST AND FORKS
7.1.8. GENERAL
7.1.9. SPECIAL TOOLS
7.1.10. GENERAL
8. Mast and Forks
8.1. Mast and Forks
8.1.1. DESCRIPTION
8.1.2. REMOVAL INSTALLATION
8.1.3. DISASSEMBLY
8.1.4. REASSEMBLY
8.1.5. INSPECTION ADJUSTMENT
8.1.6. SERVICE DATA
8.1.7. TROUBLESHOOTING
9. Mast and Forks2
9.1. Mast and Forks
9.1.1. DESCRIPTION
9.1.2. REMOVAL INSTALLATION
9.1.3. DISASSEMBLY
9.1.4. REASSEMBLY
9.1.5. INSPECTION ADJUSTMENT
9.1.6. SERVICE DATA
9.1.7. TROUBLESHOOTING
10. Rear Axle
10.1. Rear Axle
10.1.1. Rear Wheels
10.1.2. Rear Axle
10.1.3. Removal
10.1.4. Disassembly
10.1.5. REAR AXLE ASSEMBLY
10.1.6. Inspection after Disassembly
10.1.7. REAR AXLE REASSEMBLY
10.1.8. REAR AXLE INSPECTION
10.1.9. REAR AXLE STEERING CYLINDER
11. Rear Axle2
11.1. Rear Axle
11.1.1. Rear Wheels
11.1.2. Rear Axle
11.1.3. Removal
11.1.4. Disassembly
11.1.5. REAR AXLE ASSEMBLY
11.1.6. Inspection after Disassembly
11.1.7. REAR AXLE REASSEMBLY
11.1.8. REAR AXLE INSPECTION
11.1.9. REAR AXLE STEERING CYLINDER
12. Steering System
12.1. Steering System
12.1.1. Description
12.1.2. Removal
12.1.3. Steering Gear
12.1.4. Inspection after Removal
12.1.5. Installation
12.1.6. Disassembly
12.1.7. Steering Gear
12.1.8. Working Rules and Tips
12.1.9. Reassembly
12.1.10. Steer Pump
13. Steering System2
13.1. Steering System
13.1.1. Description
13.1.2. Removal
13.1.3. Steering Gear
13.1.4. Inspection after Removal
13.1.5. Installation
13.1.6. Disassembly
13.1.7. Steering Gear
13.1.8. Working Rules and Tips
13.1.9. Reassembly
13.1.10. Steer Pump
14. Transfer Assembly
14.1. Transfer Assembly
14.1.1. Description
14.1.2. Disassembly
14.1.3. Suggestions for Disassembly
14.1.4. Inspection after disassembly
14.1.5. Reassembly
14.1.6. Suggestions for Reassembly
15. Transfer Assembly2
15.1. Transfer Assembly
15.1.1. Description
15.1.2. Disassembly
15.1.3. Suggestions for Disassembly
15.1.4. Inspection after disassembly
15.1.5. Reassembly
15.1.6. Suggestions for Reassembly
16. Troubleshooting Section
16.1. Troubleshooting Section
16.1.1. Front Axle and Reduction Differential
16.1.2. Brake System
16.1.3. Steering System
16.1.4. Hydraulic System
16.1.5. Rear Axle
16.1.6. Mast and Forks
17. Troubleshooting Section2
17.1. Troubleshooting Section
17.1.1. Front Axle and Reduction Differential
17.1.2. Brake System
17.1.3. Steering System
17.1.4. Hydraulic System
17.1.5. Rear Axle
17.1.6. Mast and Forks
17.2. Brake System
17.2.1. DESCRIPTION
17.2.2. MASTER CYLINDER DISASSEMBLY
17.2.3. INSPECTION REASSEMBLY
17.2.4. SERVICE BRAKES DISASSEMBLY
17.2.5. INSPECTION
17.2.6. REASSEMBLY
17.2.7. WHEEL CYLINDER DISASSEMBLY
17.2.8. INSPECTION REASSEMBLY
17.2.9. BRAKE SYSTEM INSPECTION
18. Front Axle Reduction Differential
18.1. Front Axle Reduction Differential
18.1.1. Description
18.1.2. Removal
18.1.3. Installation
18.1.4. Disassembly
18.1.5. REASSEMBLY
18.1.6. REDUCTION DIFFERENTIAL DESCRIPTION
18.1.7. DISASSEMBLY
18.1.8. REASSEMBLY
18.1.9. INSPECTION
19. CHECKS REPAIRS
19.1. CHECKS REPAIRS
19.1.1. General Information
19.1.2. Contactor Repair
19.1.3. Truck Management Module
19.1.4. Thermal Transfer
19.1.5. Trouble Shooting Tips (Motors)
19.1.6. Unsatisfactory Brush Performance
19.1.7. Primary Sources of Unsatisfactory Brush Performance
19.1.8. Indications Appearing at Brushes
19.1.9. Indications Appearing as Heating
19.1.10. Indications Appearing at Commutator Surface
20. DIAGNOSTIC STATUS CODES
20.1. DIAGNOSTIC STATUS CODES
20.1.1. Basic Checks
20.1.2. SX DIAGNOSTIC STATUS CODES
21. GENERAL INFORMATION FEATURES
21.1. GENERAL INFORMATION FEATURES
21.1.1. Glossary
21.1.2. MOTOR OPTIONS
21.1.3. Nameplate and Serial Number Locations
21.1.4. NO Basics of Circuit Operation
21.1.5. GE Information for Separately Excited Controls
21.1.6. STANDARD DISPLAY
21.1.7. Premium Display
21.1.8. Vehicle Monitoring System Action Lights
21.1.9. Traction Control Logic Flow Chart For Normal Operating Conditions
21.1.10. General Maintenance Instructions
21.1.11. General Troubleshooting Instructions
22. PROGRAMMING
22.1. PROGRAMMING
22.1.1. Handset General Information
22.1.2. Handset Operation
22.1.3. Accessing Stored Fault Codes
22.1.4. Setup Functions for Hydraulic Pump Control
22.1.5. Controller Setup
22.1.6. TRACTION CONTROLLER SETTINGS
22.1.7. TRACTION CONTROLLER SETTINGS FOR UL EE CLOSED MOTOR OPTION
22.1.8. MEMORY MAPS
22.1.9. Traction Control
22.1.10. Accelerator Setup
22.1.11. Premium Display Speedometer Setup (For Premium Display Option Only)
23. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
23.1. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
23.1.1. SX Control
23.1.2. Failures that Cause Reduced or No Motor Torque
23.1.3. Mis-operation of Other Features
23.1.4. SCHEMATIC(S) INSERTION
23.1.5. Connections to Main Traction Plug
23.1.6. Connections to Main Hydraulic Plug
23.1.7. CONNECTIONS TO MAIN PLUG
23.1.8. TMM7A (Truck Management Module)
23.1.9. Pump Driver
23.1.10. Pump Time Delay
23.1.11. Shorted or Open Field or Armature FET Test

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