Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01

Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 2

Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 3

Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 4

Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 5

mitsubishi fbc35n fbc40n fbc45n fbc55n chassis and mast service manual wenb8472 01 2

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Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01

$50.00

Type Of Manual: Service Manual
Manual ID: WENB8472-01
Number of Pages: 365
Size: 6.6MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FBC35N, FBC40N, FBC45N, FBC55N

1. TABLE OF CONTENTS
2. BRAKE SYSTEM
2.1. BRAKE SYSTEM
2.1.1. Specifications
2.1.2. Structure
2.1.2.1. Brake System
2.1.2.2. Master Cylinder and Reservoir Tank
2.1.2.3. Wheel Brake
2.1.3. Master Cylinder
2.1.3.1. Disassembly
2.1.4. Wheel Cylinder
2.1.4.1. Disassembly
2.1.4.2. Inspection and Repair
2.1.4.3. Assembly
2.1.5. Wheel Brake
2.1.5.1. Disassembly
2.1.5.2. Inspection and Repair
2.1.5.3. Assembly
2.1.6. Parking Brake Lever
2.1.6.1. Inspection and Repair
2.1.6.2. Installation
2.1.7. Adjustment and Tests
2.1.7.1. Automatic Adjuster Test
2.1.7.2. Procedure for Manual Adjustment
2.1.7.3. Brake Fluid Line Bleeding
2.1.7.4. Inspecting Reservoir Tank Level Sensor
2.1.7.5. Procedures for Brake Pedal Adjustment
2.1.8. Troubleshooting
2.1.9. Service Data
3. FRONT AXLE AND REDUCTION DIFFERENTIAL
3.1. FRONT AXLE AND REDUCTION DIFFERENTIAL
3.1.1. Specifications
3.1.2. Structure
3.1.3. Procedures and Key Points for Removal and Installation
3.1.3.1. Front Tire
3.1.3.2. Front Axle Assembly
3.1.3.3. Reduction and Differential
3.1.4. Axle Shaft and Hub
3.1.4.1. Disassembly
3.1.4.2. Inspection and Repair
3.1.4.3. Assembly
3.1.4.4. Adjustments
3.1.5. Troubleshooting
3.1.6. Service Data
4. GENERAL INFORMATION
4.1. GENERAL INFORMATION
4.1.1. Truck Models Covered
4.1.2. Nameplate and Serial Number Locations
4.1.3. Dimensions
4.1.4. Dimensions Chart
4.1.5. General Information (Standard Models)
5. HYDRAULIC SYSTEM
5.1. HYDRAULIC SYSTEM
5.1.1. Hydraulic System
5.1.1.1. Description
5.1.1.1.1. Schematic
5.1.1.1.2. Hydraulic Tank
5.1.1.1.3. Hydraulic Pump
5.1.1.1.4. Control Valve
5.1.1.1.5. Lift and Tilt Cylinders
5.1.1.1.6. Flow Regulator Valve
5.1.1.1.7. Down Safety Valve
5.1.1.2. Removal and Installation Warning
5.1.2. Hydraulic Pump
5.1.2.1. Removal
5.1.2.2. Installation
5.1.2.3. Disassembly
5.1.2.3.1. Working Rules and Tips
5.1.2.4. Inspection after Disassembly
5.1.2.5. Reassembly
5.1.2.6. Placing Pump Back into Service
5.1.2.7. Inspection after Reassembly
5.1.2.8. Trouble Shooting
5.1.3. Control Valve
5.1.3.1. Removal
5.1.3.2. Installation
5.1.3.3. Disassembly
5.1.3.4. Suggestions
5.1.3.5. Reassembly
5.1.4. Lift and Tilt Cylinders
5.1.4.1. Removal
5.1.4.1.1. Lift Cylinders
5.1.4.1.2. Tilt Cylinders
5.1.4.2. Disassembly
5.1.4.2.1. Lift Cylinders
5.1.4.2.2. Tilt Cylinders
5.1.4.2.3. Flow Regulator Valve
5.1.4.3. Inspection after Disassembly
5.1.4.4. Precautions for Reassembly
5.1.5. Inspection and Adjustment
5.1.5.1. Hydraulic Tank
5.1.5.2. Control Valve
5.1.5.2.1. Main Relief Valve Adjustment
5.1.5.2.2. Auxiliary Relief Valve Adjustment
6. MAST AND FORKS
6.1. MAST AND FORKS
6.1.1. Specifications
6.1.2. Description
6.1.2.1. Dual-stage Panoramic Mast (Simplex Mast)
6.1.2.2. Triple-stage Full Free Panoramic Mast (Triplex Mast)
6.1.3. Disassembly and Reassembly
6.1.4. Dual-stage Panoramic Mast (Simplex Mast)
6.1.4.1. Dual-stage Full Free Panoramic Mast (Duplex Mast)
6.1.5. Triple-stage Full Free Panoramic Mast (Triplex Mast)
6.1.6. Inspection and Adjustment
6.1.6.1. Chain, Chain Wheel Support and Chain Wheel
6.1.6.2. Chain Tension Adjustment
6.1.6.3. Clearance Adjustment on Lift Bracket
6.1.6.4. Mast Clearance Adjustment
6.1.6.5. Main Roller Shim Replacement (Simplex Mast)
6.1.7. Mast Strip Adjustment
6.1.7.1. Tilt Angle Adjustment
6.1.7.2. Lift Cylinder Stroke Adjustment
6.1.8. Troubleshooting
6.1.9. Service Data
7. REAR AXLE
7.1. REAR AXLE
7.1.1. Specifications
7.1.1.1. Structure
7.1.1.2. Rear Axle
7.1.1.3. Steering Cylinder
7.1.2. Procedures and Key Points for Removal and Installation
7.1.2.1. Rear Tires
7.1.2.2. Rear Axle
7.1.3. Rear Axle Assembly
7.1.3.1. Disassembly
7.1.3.2. Assembly
7.1.4. Steering Cylinder
7.1.4.1. Disassembly
7.1.4.2. Inspection and Repair
7.1.4.3. Assembly
7.1.5. Adjustment
7.1.5.1. Adjustment of Minimum Turning Radius
7.1.6. Troubleshooting
7.1.7. Service Data
8. SERVICE DATA
8.1. SERVICE DATA
8.1.1. Tightening Torques for Standard Bolts and Nuts
8.1.1.1. Fine Thread with Spring Washer
8.1.1.2. Fine Thread without Spring Washer
8.1.1.3. Course Thread with Spring Washer
8.1.1.4. Course Thread without Spring Washer
8.1.2. Maintenance Chart
8.1.3. Periodic Replacement Parts
8.1.4. Lubrication Chart
8.1.5. Fuel and Lubricant Specifications
8.1.6. Weight of Major Components
8.1.7. Special Service Tools
8.1.7.1. Special Tool Illustrations
8.1.8. Inspection Guide
9. STEERING SYSTEM
9.1. STEERING SYSTEM
9.1.1. Steering System
9.1.1.1. Description
9.1.1.1.1. Steering System
9.1.1.1.2. Oil Flow Sequence
9.1.1.1.3. General Information
9.1.2. Steering Gear
9.1.2.1. Removal
9.1.2.2. Installation
9.1.2.3. Steering Gear
9.1.2.4. Inspection after Removal
9.1.2.5. Disassembly
9.1.2.5.1. Working Rules and Tips
9.1.2.5.2. Suggestions
9.1.2.5.3. Inspection after Disassembly
9.1.2.6. Reassembly
9.1.2.7. Suggestions
9.1.3. Steer Pump
9.1.3.1. Removal
9.1.3.2. Installation
10. TRANSFER ASSEMBLY
10.1. TRANSFER ASSEMBLY
10.1.1. Structure and Functions
10.1.2. Disassembly and Reassembly
10.1.2.1. Disassembly
10.1.2.2. Inspection after Disassembly
10.1.2.3. Reassembly
10.1.3. Tightening Torque
11. CHECKS AND REPAIRS
11.1. CHECKS REPAIRS
11.1.1. General Information
11.1.2. Exploded View of Contactor
11.1.3. Contactor Repair
11.1.4. Thermal Transfer
11.1.5. Traction Control
11.1.6. Trouble Shooting Tips (Motors)
11.1.7. Unsatisfactory Brush Performance
11.1.8. Commutator Surfaces Conditions
12. DIAGNOSTIC STATUS CODES
12.1. DIAGNOSTIC STATUS CODES
12.1.1. Basic Checks
12.1.2. Status Codes
13. ELECTRICAL
13.1. ELECTRICAL
13.1.1. Electrical Wiring Diagram
13.1.2. Electrical Schematic
13.1.3. Voltage Checks
13.1.4. Pump Driver
13.1.5. Shorted or Open Field or Armature FET Test
14. FOREWORD
14.1. SAFETY PRECAUTIONS
14.2. TABLE OF CONTENTS
15. GENERAL INFORMATION AND FEATURES
15.1. GENERAL INFORMATION FEATURES
15.1.1. Glossary
15.1.2. Serial Number Locations
15.1.3. Features of the Control System
15.1.4. Basics of Circuit Operation
15.1.5. Display, Premium
15.1.6. Premium Display Set up Modes
15.1.7. Vehicle Monitoring System
15.1.8. Traction Control Logic Flow Chart
15.1.9. General Maintenance Instructions
15.1.10. General Trouble Shooting Instructions
16. PROGRAMMING
16.1. PROGRAMMING
16.1.1. Handset
16.1.2. Operation
16.1.3. Set-up Procedures
16.1.4. Function Settings
16.1.5. Controller Setup
16.1.6. Traction Controller Settings
16.1.7. Pump Controller Settings
16.1.8. Memory Maps
16.1.9. Accelerator Setup
16.1.10. Speedometer Setup
17. SCHEMATICS
17.1. SCHEMATICS
18. SX CONTROL CONNECTIONS AND TROUBLESHOOTING BY SYMPTOM
18.1. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
18.1.1. SX Control
18.1.2. Failures that Cause Reduced or No Motor Torque
18.1.3. Misoperation of Other Features

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