Mitsubishi FD20A, F18B Forklift Service Manual

Mitsubishi FD20A, F18B Forklift Service Manual - Image 2

Mitsubishi FD20A, F18B Forklift Service Manual - Image 3

Mitsubishi FD20A, F18B Forklift Service Manual - Image 4

Mitsubishi FD20A, F18B Forklift Service Manual - Image 5

mitsubishi fd20a f18b forklift service manual 2

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Mitsubishi FD20A, F18B Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 538
Size: 27.5MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FD20A, F18B

1. FOREWORD
1.1. FOREWARD
2. GENERAL INFORMATION
2.1. TRUCK MODELS COVERED
2.2. SERIAL NUMBER LOCATIONS
2.3. DIMENSIONS
2.4. TECHNICAL DATA
3. BRAKE SYSTEM
3.1. DESCRIPTION
3.1.1. AUTOMATIC ADJUSTING DEVICE
3.1.2. BRAKE PEDAL AND ASSOCIATED PARTS
3.2. DISASSEMBLY AND REASSEMBLY
3.2.1. MASTER CYLINDER
3.2.2. SERVICE BRAKES
3.2.3. WHEEL CYLINDERS
3.3. INSPECTION AND ADJUSTMENT
3.3.1. AUTOMATIC ADJUSTING DEVICE
3.3.2. MANUAL ADJUSTMENT
3.3.3. BRAKE PEDAL ADJUSTMENT
3.3.4. BLEEDING AIR OUT OF THE BRAKE FLUID LINE
3.3.5. BRAKE TEST
4. COOLING SYSTEM
4.1. DESCRIPTION
4.2. REMOVAL AND INSTALLATION
4.3. INSPECTION AND ADJUSTMENT
4.3.1. FAN BELT INSPECTION
4.3.2. FAN BELT ADJUSTMENT
5. ELECTRICAL SYSTEM
5.1. DESCRIPTION
5.1.1. CONSOLE BOX
5.2. DISASSEMBLY AND REASSEMBLY
5.2.1. CONSOLE BOX
5.2.2. COMPONENTS INSIDE THE CONSOLE BOX
5.2.3. COMBINATION METER
5.2.4. WARNING LAMP AND INDICATOR BULB REPLACEMENT
5.3. MAJOR ELECTRICAL COMPONENTS
5.3.1. STARTER SWITCH (ANTI-RESTART TYPE)
5.3.2. LIGHTING SWITCH
5.3.3. FUSE BOX
5.4. CARE OF THE BATTERY
5.5. LAMP BULB SPECIFICATIONS
5.6. ELECTRICAL SYSTEM SCHEMATIC
6. FRONT AXLE AND REDUCTION DIFFERENTIAL
6.1. DESCRIPTION
6.2. REMOVAL AND INSTALLATION
6.2.1. FRONT WHEELS
6.2.2. FRONT AXLE AND REDUCTION DIFFERENTIAL
6.3. DISASSMEBLY AND REASSEMBLY
6.3.1. FRONT AXLE
6.3.2. REDUCTION DIFFERENTIAL
6.4. ADJUSTMENT
6.4.1. TOOTH CONTACT ADJUSTMENT
7. HYDRAULIC SYSTEM
7.1. DESCRIPTION
7.1.1. HYDRAULIC SYSTEM
7.1.2. HYDRAULIC TANK
7.1.3. HYDRAULIC PUMP
7.1.4. CONTROL VALVE
7.1.5. LIFT AND TILT CYLINDERS
7.1.6. FLOW REGULATOR VALVE
7.1.7. DOWN SAFETY VALVE
7.2. REMOVAL AND INSTALLATION
7.2.1. HYDRAULIC PUMP
7.2.2. CONTROL VALVE
7.2.3. LIFT CYLINDERS
7.2.4. TILT CYLINDERS
7.3. DISASSEMBLY AND REASSEMBLY
7.3.1. HYDRAULIC PUMP
7.3.2. CONTROL VALVE
7.3.3. LIFT CYLINDERS
7.3.4. TILT CYLINDERS
7.3.5. FLOW REGULATOR VALVE
7.4. INSPECTION AND ADJUSTMENT
7.4.1. HYDRAULIC TANK
7.4.2. CONTROL VALVE
7.4.3. LIFT AND TILT CYLINDERS
7.4.4. FLOW REGULATOR VALVE
7.4.5. TESTING
8. MASTS AND FORKS
8.1. DESCRIPTION
8.2. REMOVAL AND INSTALLATION
8.3. DISASSEMBLY AND REASSEMBLY
8.4. INSPECTION AND ADJUSTMENT
8.4.1. CHAIN TENSION ADJUSTMENT
8.4.2. CLEARANCE ADJUSTMENT LIFT BRACKET
8.4.3. MAST CLEARANCE ADJUSTMENT
8.4.4. MAIN ROLLER SHIM REPLACEMENT
8.4.5. MAST STRIP ADJUSTMENT
8.4.6. TILT ANGLE ADJUSTMENT
8.4.7. LIFT CYLINDER STROKE ADJUSTMENT
8.4.8. MAST ADJUSTMENT CHART
9. POWER TRAIN
9.1. REMOVAL AND INSTALLATION
9.1.1. ENGINE TRANSMISSION
10. POWERSHIFT TRANSMISSION
10.1. DESCRIPTION
10.1.1. HYDRAULIC CIRCUIT
10.1.2. CONTROL
10.2. REMOVAL AND INSTALLATION
10.3. DISASSEMBLY AND REASSEMBLY
10.3.1. TRANSMISSION ASSEMBLY
10.4. INSPECTION AND ADJUSTMENT
10.4.1. TESTING HYDRAULIC PRESSURE
10.4.2. ADJUSTING INCHING PEDAL
10.4.3. TESTING CLUTCH VALVE
10.4.4. TESTING STALL SPEED
10.4.5. M (33-FT) START ACCELERATION TEST
11. REAR AXLE
11.1. DESCRIPTION
11.2. REMOVAL AND INSTALLATION
11.2.1. REAR WHEELS
11.2.2. REAR AXLE
11.3. DISASSEMBLY AND REASSEMBLY
11.3.1. DISASSEMBLY
11.3.2. REASSEMBLY
11.4. INSPECTION AND ADJUSTMENT
11.4.1. TOE-IN ADJUSTMENT
11.4.2. MINIMUM TURNING RADIUS ADJUSTMENT
12. SERVICE DATA
12.1. MAINTENANCE STANDARDS
12.1.1. POWERSHIFT TRANSMISSION
12.1.2. FRONT AXLE AND REDUCTION DIFFERENTIAL
12.1.3. REAR AXLE
12.1.4. BRAKE SYSTEM
12.1.5. STEERING SYSTEM
12.1.6. HYDRAULIC SYSTEM
12.1.7. MAST AND FORKS
12.2. TIGHTENING TORQUES FOR STANDARD BOLTS AND NUTS
12.3. MAINTENANCE CHART
12.4. PERIODIC REPLACEMENTS PARTS
12.5. LUBRICATION CHART
12.5.1. FUEL AND LUBRICANT SPECIFICATIONS
12.5.2. RECOMMENDED BRANDS OF LUBRICANTS
12.5.3. REFILL CAPACITIES (APPROXIMATE)
12.6. WEIGHT OF MAJOR COMPONENTS (APPROXIMATE)
12.7. SPECIAL SERVICE TOOLS
12.8. INSPECTION GUIDE
13. STEERING SYSTEM
13.1. DESCRIPTION
13.2. REMOVAL AND INSTALLATION
13.2.1. STEERING GEAR AND POWER CYLINDER REMOVAL
13.3. DISASSEMBLY AND REASSEMBLY
13.3.1. STEERING GEAR
13.3.2. POWER CYLINDER
13.4. INSPECTION AND ADJUSTMENT
13.4.1. STEERING WHEEL FREE PLAY
13.4.2. SHEERING EFFORT
13.4.3. RELIEF VALVE SETTING ADJUSTMENT
14. TROUBLESHOOTING
14.1. ELECTRICAL SYSTEM
14.2. POWERSHIFT TRANSMISSION
14.3. FRONT AXLE AND REDUCTION DIFFERENTIAL
14.4. REAR AXLE
14.5. BRAKE SYSTEM
14.6. STEERING SYSTEM
14.7. HYDRAULIC SYSTEM
14.8. MASTS AND FORKS
15. FOREWORD
15.1. Foreward
16. GENERAL
16.1. SPECIFICATIONS
16.2. SECTIONAL VIEWS
16.2.1. Q7 Longitudinal Sectional View
16.2.2. Q7 Transverse Sectional View
16.2.3. S4S Longitudinal Sectional View
16.2.4. S4S Transverse Sectional View
16.3. PERFORMANCE CURVES
16.3.1. Q7
16.3.2. S4S
17. COOLING SYSTEM
17.1. DECRIPTION
17.2. WATER PUMP
17.2.1. Disassembly and Inspection
17.3. THERMOSTAT
17.3.1. Inspection
18. ELECTRICAL SYSTEM
18.1. STARTER
18.1.1. Disassembly
18.1.2. Inspection and Repair
18.1.3. Reassembly
18.2. ALTERNATOR
18.2.1. Disassembly
18.2.2. Inspection
18.2.3. Reassembly
18.3. HEATER PLUGS
18.3.1. Inspection
19. ENGINE PROPER
19.1. CYLINDER HEAD AND VALVE MECHANISM
19.1.1. Disassembly
19.1.2. Inspection and Repair
19.1.3. Reassembly
19.1.4. Valve Clearance Inspection and Adjustment
19.2. TIMING GEARS, CAMSHAFT AND OIL PAN
19.2.1. Disassembly
19.2.2. Inspection and Repair
19.2.3. Reassembly
19.3. FLYWHEEL
19.3.1. Disassembly
19.3.2. Inspection and Repair
19.3.3. Reassembly
19.4. PISTON, CONNECTING RODS, CRANKSHAFT AND CRANKCASE
19.4.1. Disassembly
19.4.2. Inspection and Repair
19.4.3. Reassembly
20. FUEL SYSTEM
20.1. DESCRIPTION
20.1.1. Draining (distributor type injection pump)
20.1.2. Priming
20.2. FUEL FILTER
20.2.1. Disassembly and Inspection
20.3. INJECTION NOZZLES
20.3.1. Disassembly
20.3.2. Inspection and Adjustment
20.3.3. Reassembly
20.4. INJECTION PUMP
20.4.1. Removal
20.4.2. Installation
20.4.3. Adjusting Injection Timing
20.4.4. Adjusting the Idling and Maximum Speeds
21. INLET AND EXHAUST SYSTEMS
21.1. DESCRIPTION
21.2. EXHAUST MANIFOLD
21.2.1. Inspection and Repair
22. LUBRICATION SYSTEM
22.1. DESCRIPTION
22.2. OIL PUMP
22.2.1. Disassembly
22.2.2. Inspection and Repair
22.2.3. Reassembly
22.3. OIL FILTER
22.3.1. Disassembly and Inspection
22.4. RELIEF VALVE
22.4.1. Inspection
23. MAINTENANCE STANDARDS
23.1. MAINTENANCE STANDARDS
23.2. TIGHTENING TORQUE
23.2.1. Important Bolts and Nuts
23.2.2. Standard Bolts
23.2.3. Standard Studs
23.2.4. Standard Plugs
23.2.5. Tightening Torques For Major Components
23.3. SEALANT APPLICATION DATA
24. SPECIAL TOOLS
24.1. SPECIAL TOOLS
25. TROUBLESHOOTING
25.1. TROUBLESHOOTING (CHART 1)
25.2. TROUBLESHOOTING (CHART 2)
26. WORKSHOP THEORY
26.1. SUGGESTIONS ON DISASSEMBLY AND REASSEMBLY
26.1.1. Oil Seals
26.1.2. O-rings
26.1.3. Bearings
26.1.4. Lock Plates
26.1.5. Split Pins and Spring Pins
26.2. TESTING THE COMPRESSION PRESSURE
27. GENERAL
27.1. GENERAL
27.1.1. Foreword
27.1.2. How To Use This Manual
27.1.3. Outline
27.1.4. Specifications
28. ADJUSTMENT, BENCH TEST, PERFORMANCE TEST
28.1. ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
28.1.1. Adjustments
28.1.2. Bench Test
28.1.3. Performance Tests
29. COOLING SYSTEM
29.1. COOLING SYSTEM
29.1.1. Cooling System
29.1.2. Water Pump
29.1.3. Thermostat
30. DISASSEMBLY, ENGINE MAIN PARTS
30.1. DISASSEMBLY, ENGINE MAIN PARTS
30.1.1. Preparation before Disassembly
30.1.2. Electrical System
30.1.3. Fuel System (Distributor type Pump)
30.1.4. Fuel System (In-line type pump)
30.1.5. Oil System
30.1.6. Cooling System
30.1.7. Inlet and Exhaust System
30.1.8. Cylinder Heads and Valve Mechanism, Disassembly
30.1.9. Flywheel, Disassembly
30.1.10. Timing Gears, Disassembly
30.1.11. Pistons, Connecting Rods, Crankshaft, Crankcase and Tapet, Disassembly
31. ELECTRICAL SYSTEM
31.1. ELECTRICAL SYSTEM –
31.1.1. Starter
31.1.2. Alternator
31.1.3. Glow Plugs
31.1.4. Stop Solenoid (In-line type injection pump)
32. FUEL SYSTEM
32.1. FUEL SYSTEM
32.1.1. Fuel System
32.1.2. Fuel Filter
32.1.3. Injection Nozzle
32.1.4. Fuel System Bleeding
33. GENERAL INSTRUCTIONS
33.1. GENERAL INSTRUCTIONS
33.1.1. Determination of Overhaul Timing
33.1.2. Testing Compression Pressure
33.1.3. Tips on Disassembly and Reassembly
33.1.4. Precautions for Disassembly and Reassembly
34. INLET AND EXHAUST SYSTEM
34.1. INLET AND EXHAUST SYSTEM
34.1.1. Description
34.1.2. Exhaust Manifold
35. INSPECTION AND REPAIR, ENGINE MAIN PARTS
35.1. INSPECTION AND REPAIR, ENGINE MAIN PARTS
35.1.1. Inspection and Repair of Cylinder Head and Valve Mechanism
35.1.2. Inspection and Repair, Flywheel and Timing Gear
35.1.3. Inspection and Repair Piston, Connecting Rod, Crankshaft, Crankcase and Tappet
36. LUBRICATION SYSTEM
36.1. LUBRICATION SYSTEM
36.1.1. Lubrication System
36.1.2. Oil Pump
36.1.3. Oil Filter
36.1.4. Oil Pressure Relief
37. MAINTENANCE STANDARD
37.1. MAINTENANCE STANDARDS
37.1.1. Maintenance Standards Table
37.1.2. Tightening Torques
37.1.3. Sealants and Lubricants Table
37.1.4. Maintenance Schedule
38. REASSEMBLY, ENGINE MAIN PARTS
38.1. REASSEMBLY, ENGINE MAIN PARTS
38.1.1. Reassembly Piston, Connecting Rod, Crankshaft, Crankcase and Tappets
38.1.2. Reassembly, Timing Gear
38.1.3. Reassembly, Flywheel
38.1.4. Reassembly, Cylinder Head and Valve Mechanism
39. SPECIAL TOOL
39.1. SPECIAL TOOLS
39.1.1. Special Tool List
40. TROUBLESHOOTING
40.1. TROUBLESHOOTING
40.1.1. Causes of Engine Problems and Remedies

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