Mitsubishi FG-FD 40N-55N Operation and Maintenance Manual 99730-79120

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Mitsubishi FG-FD 40N-55N Operation and Maintenance Manual 99730-79120

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 99730-79120
Number of Pages: 234
Size: 28.2MB
Format: PDF

Category: Mitsubishi Operation Manual PDF

Model List:
- FG40N, FG45N, FG50CN, FG50N, FG55N, FD40N, FD45N, FD50CN, FD50N, FD55N

1. FOREWORD
2. HOW TO USE THIS MANUAL
2.1. Truck Models Covered in This Manual
3. CHAPTER INDEX
4. TABLE OF CONTENTS
5. SAFETY RULES FOR LIFT TRUCK OPERATORS
5.1. General
5.2. Warning Decals, Location
5.3. Decals for LPG Fuel and Dual Fuel Only
5.4. Warning Decals, Description
5.4.1. Parking Brake
5.4.2. No Rider
5.4.3. Back-up Alarm
5.4.4. For Safety Observe the Following Warnings
5.4.5. Radiator Cap
5.4.6. Cooling Fan
5.4.7. Overhead Guard
5.4.8. No One under / on Forks
5.4.9. Load Backrest Extension
5.4.10. Crush and Pinch Points
5.4.11. Capacity Plate
5.4.12. Inspection / Lubrication Chart
5.4.13. Tipover Warnings
5.5. Safety Rules
5.5.1. Authorized and trained operators only
5.5.2. Dress properly for the job
5.5.3. Always be alert
5.5.4. No smoking while refueling
5.5.5. Know all signals and traffic rules
5.5.6. Unauthorized addition or modification is prohibited
5.5.7. Know the lift truck and attachments
5.5.8. Avoid being splashed by scalding hot coolant
5.5.9. Turn OFF the key switch before servicing
5.5.10. Lift truck exhaust fumes contain carbon monoxide and could kill you
5.5.11. Inspect the lift truck prior to operation
5.5.12. DO NOT operate an unsafe lift truck
5.5.13. DO NOT remove the overhead guard
5.5.14. DO NOT operate the lift truck under the influence of drugs or alcohol
5.5.15. Keep the operator compartment clean
5.5.16. LP-Gases are flammable.
5.5.17. The back-up alarm must activate when traveling in reverse
5.5.18. Operate only in approved areas
5.5.19. Sit in the operator seat when starting the engine
5.5.20. DO NOT operate a damaged or defective lift truck
5.5.21. Face the lift truck when mounting and dismounting
5.5.22. Adjust the operator seat before operating the lift truck
5.5.23. Always check overhead clearance
5.5.24. Use lights in dark, dim areas
5.5.25. When operating the lift truck, BE SURE to fasten the seat belt
5.5.26. Stay within the confines of the lift truck
5.5.27. Always be aware of floor capacity
5.5.28. Avoid off-center loading
5.5.29. Stay under the overhead guard
5.5.30. Check fork locking pins for engagement
5.5.31. Be careful of forks that extend beyond the load
5.5.32. Check work places for high risk
5.5.33. Slow down for wet and slippery surfaces
5.5.34. Precautions when handling controllers and sensors
5.6. Operating Precautions
5.6.1. DO NOT allow any riders
5.6.2. Position levers correctly for starting
5.6.3. DO NOT pass another lift truck
5.6.4. DO NOT engage in stunt driving or horseplay
5.6.5. Take care when turning with a load
5.6.6. Obey all traffic regulations and warning signs, including authorized facility speed limits
5.6.7. Always look in the direction of travel
5.6.8. Travel in REVERSE if forward visibility is blocked
5.6.9. Travel safely on grades with a loaded lift truck
5.6.10. Travel safely on grades with an empty lift truck
5.6.11. Be particularly careful when driving up or down a steep slope
5.6.12. Starting the lift truck on an upgrade carefully
5.6.13. Be careful of rear end swing when turning while operating with load end leading
5.6.14. DO NOT operate the parking brake switch during driving
5.6.15. DO NOT operate the lift truck under windy conditions
5.7. Working Precautions
5.7.1. Keep out
5.7.2. A helper must NOT be near the lift truck
5.7.3. Be careful of changes in capacity
5.7.4. Watch out for pedestrians at all times
5.7.5. Use the proper attachment
5.7.6. DO NOT speed when approaching loads
5.7.7. Ensure the load isnt too high
5.7.8. DO NOT move when someones next to the lift truck
5.7.9. Handle only stable and safely arranged loads
5.7.10. Stay clear of pinch points
5.7.11. DO NOT allow unloading from raised loads
5.7.12. Inspect a trailer before entering
5.7.13. DO NOT use damaged pallets
5.7.14. DO NOT abuse forks
5.7.15. DO NOT use lift truck improperly
5.7.16. Operate the direction lever smoothly
5.7.17. Always stay within the capacity
5.7.18. Park in authorized areas only
5.7.19. Watch out for personnel
5.7.20. DO NOT lift personnel except on a securely attached, specially designed work platform
5.7.21. Park disabled lift truck safely
5.8. LP-Gas
6. KNOW YOUR LIFT TRUCK
6.1. Serial Number and Capacity Plate
6.2. Electrical Components
6.3. Model View
6.3.1. MC Model
6.4. Driving Switches and Controls
6.4.1. Key Switch
6.4.2. Direction Lever (Powershift)
6.4.3. Inching Pedal (Powershift)
6.4.4. Turn Signal (If Equipped) / Light Switch
6.4.5. Steering Column Tilt Lever
6.5. Instrument Panel
6.5.1. LCD Screen
6.5.2. Warning Lamps and Indicators
6.5.3. Basic Screen Display
6.5.4. Basic Operation
6.5.5. When an Error Occurs
6.5.6. Optional Functions
6.5.7. Side Panel
6.6. Integrated Presence System (IPS)
6.6.1. Mast Interlock System
6.6.2. Mast Interlock System Functions
6.6.3. Driving Interlock System
6.6.4. Driving Interlock System Functions
6.6.5. Neutral System
6.6.6. Neutral System Functions
6.6.7. Seat Belt Warning Lamp
6.6.8. Seat Belt Warning Functions
6.6.9. Parking Brake Warning Buzzer and Alarm Lamp
6.6.10. Parking Brake Warning Functions
6.7. Parking Brake Dragging Warning
6.8. Operating Switches and Controls
6.8.1. Lift Lever
6.8.2. Tilt Lever
6.8.3. Attachment Lever
6.9. Operator Seat
6.9.1. Seat Adjustment
6.9.2. Forward and Back Adjustment
6.9.3. Pocket for the Manual
6.9.4. Operator Presence Switch and Buzzer
6.9.5. How to Tip the Seat Forward
6.10. Seat Belt
6.11. Fork Locking Pins
6.12. Changing Forks
6.13. Drawbar Pin (If Equipped)
6.14. Assist Grip
6.15. Engine Hood
6.15.1. Hood Latch
6.16. Hydraulic Tank Oil Level / Filler Hole
6.17. Fuel Filler
6.18. Fuel Shut-off Valve
7. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
7.1. Know What Lift Truck Stability Is
7.2. Center of Gravity (CG)
7.3. Stability and Center of Gravity (Top View)
7.4. Stability and Center of Gravity (Side View)
7.5. Lift Truck Stability Base
7.6. Capacity (Weight and Load Center)
7.7. Capacity Plate
7.7.1. Sample
7.8. Dos and Donts to Avoid Tipover
7.8.1. Fasten the seat belt
7.8.2. DO NOT jump off your lift truck if it starts to tip over
7.8.3. DO watch Tail swing
7.8.4. DO check surface strengths
7.8.5. DO avoid fast starts, turns and sudden stops
7.8.6. DO NOT elevate forward tilted loads
7.8.7. Travel at a reduced speed on rough surfaces
7.8.8. DO avoid slippery surfaces
7.8.9. Only stable or safely arranged loads must be handled
7.8.10. DO NOT travel with forks higher than 15 to 20 cm (6 to 8 in.) above the ground
7.8.11. DO NOT make fast or sharp turns with a loaded or unloaded lift truck
7.8.12. DO NOT turn sharply, even with an empty raised mast, to avoid a tipover
7.8.13. DO wear a hard hat
7.8.14. Be aware of the stability of an empty lift truck
7.9. How to Survive in a Tipover
8. REFUELING
8.1. Gasoline and Diesel Engine Equipped
8.2. LP-Gas Equipped
8.2.1. For Standard LP-Gas Tank
9. OPERATION
9.1. New Lift Truck Break-in
9.2. Before Starting Engine
9.2.1. Gasoline / LP-Gas Dual Fuel Type
9.3. Starting Gasoline Engine
9.3.1. If the engine wont start
9.4. Starting LP-Gas Engine
9.5. Starting Diesel Engine
9.5.1. If the engine wont start
9.6. Engine Wont Start
9.6.1. When Engine Is Flooded
9.6.2. When Engine Is Started After Long Idle Period
9.7. After Starting Engine
9.8. Before Moving Lift Truck
9.9. Lift Truck Operation
9.9.1. Changing Speed
9.9.2. Changing Direction
9.9.3. Operating Techniques
9.9.4. Steering (Turning)
9.9.5. Inching
9.10. Stopping Lift Truck
9.11. Parking Lift Truck (After Stopping)
10. OPERATING TECHNIQUES
10.1. Stacking Methods
10.1.1. Stacking Different Loads in Size
10.1.2. Stacking Small Identical Loads
10.1.3. Stacking Large Identical Loads
10.2. Handling Loads Safely
10.2.1. Handle ONLY stable loads to prevent the load from falling
10.3. Correct Operating Steps
10.4. Incorrect Operating Steps
10.4.1. Example 1
10.5. Inching Into and Lifting the Load
10.6. Traveling With the Load
10.7. Unloading
10.8. Working on Grades
10.8.1. Normal Travel Position
10.8.2. Traveling on a Grade
10.8.3. Stopping on a Grade
10.8.4. Starting on a Grade (Engine Stalls on a Grade)
11. STORING THE LIFT TRUCK
11.1. End of Each Shift Storage
11.2. Long Term Storage
11.2.1. Fuel System
11.2.2. Hydraulic System
11.2.3. Engine Cooling System
11.2.4. Engine Cylinders
11.2.5. Battery
11.2.6. Controller
11.2.7. Other
12. TRANSPORTATION HINTS
12.1. Lift Truck Loading and Shipping
12.2. Lift Truck Lifting and Tiedown Information
13. SPECIAL SITUATIONS
13.1. Care in Cold Weather
13.1.1. Fuel Oils and Lubrication Oils
13.1.2. Battery
13.1.3. Engine Coolant
13.2. Care in Hot Weather
13.2.1. Fuel Oils and Lubrication Oils
13.2.2. Battery
13.2.3. Engine Coolant
13.3. Severe Dust or Lint Conditions
14. TROUBLESHOOTING
14.1. Stalled Engine
14.2. Starting With Jumper Cables
14.3. If Lamps Wont Glow
14.3.1. How to Check Fuses and Lamps
14.4. If the Engine CoolantTemperature Gauge Shows Red Zone
14.5. If Torque Converter Oil Temperature Warning Lamp Glows (Powershift)
14.6. Trouble With the LP-Gas Equipment
14.7. If the Lift Truck Wont Change Directions
14.8. If the Lift Truck Wont Move
14.9. If the Mast Stops Moving
14.10. If a Tire Blows out
14.10.1. If a Tire Blows out During Traveling or Operation
14.11. Changing Tires
14.11.1. Before Changing Tires
14.11.2. To Remove Wheel
14.11.3. To Raise Front Wheel
14.11.4. To Raise Rear Wheel
14.11.5. To Install Wheel
14.11.6. To Add Air to Tires
14.12. Changing Dual Tires (Optional)
14.12.1. To Remove Outer Tire
14.12.2. To Remove Inner Tire
14.12.3. To Install Inner Tire
14.12.4. To Install Outer Tire
14.13. Rear Tire
14.13.1. To Remove Tire
14.13.2. To Install Tire
14.14. Error Codes and Explanations
15. MAINTENANCE
15.1. General
15.2. Inspection Precautions
15.3. Maintenance Schedule
15.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
15.3.2. Every 50 Service Hours or Weekly, Whichever Comes First
15.3.3. One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First
15.3.4. Every 200 Service Hours or Monthly, Whichever Comes First
15.3.5. Every 500 Service Hours or 3 Months, Whichever Comes First
15.3.6. Every 1000 Service Hours or 6 Months, Whichever Comes First
15.3.7. Every 2000 Service Hours or 1 year, Whichever Comes First
15.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
15.4.1. Faulty Operation Found the Day Before
15.4.2. Oil, Fuel or Coolant Leaks
15.4.3. Oil, Leaks and Damage of Piping
15.4.4. Head Lamps / Working Lamp (If Equipped)
15.4.5. Load Backrest Extension, Lift Bracket
15.4.6. Tilt and Lift Cylinder
15.4.7. Tilt Cylinder Socket Bolts
15.4.8. Overhead Guard
15.4.9. Assist Grip
15.4.10. Accelerator Pedal
15.4.11. Brake Pedal
15.4.12. Inching Pedal
15.4.13. Brake Pump
15.4.14. Flow Regulator Valve
15.4.15. Parking Brake Switch
15.4.16. Seat Belt
15.4.17. Operator Seat
15.4.18. Steering Wheel and Column
15.4.19. Stop Lamps (If Equipped)
15.4.20. Lamps of Instrument Panel
15.4.21. Lift Chains
15.4.22. Engine (Exhaust, Noise and Vibration)
15.4.23. Mast Strip Sliding Surfaces
15.4.24. Rear View Mirror (If Equipped)
15.4.25. Turn Signal Lamps (If Equipped)
15.4.26. Back-up Lamps (If Equipped)
15.4.27. Engine Oil
15.4.28. Engine Coolant
15.4.29. Hydraulic Oil
15.4.30. Powershift Transmission
15.4.31. Service Brakes
15.4.32. Wheel Nuts
15.4.33. Tires and Rims
15.4.34. Mast and Forks
15.4.35. Lift Cylinder Mounting Bolts
15.4.36. Engine Cooling Fan
15.4.37. Battery
15.4.38. Mast Interlock System
15.4.39. Driving Interlock System
15.4.40. Parking Brake Warning Buzzer
15.5. Every 50 Service Hours or Weekly, Whichever Comes First
15.5.1. Fan Alternator Drive Belt (Diesel)
15.5.2. Brake Hoses, Pipes and Joints
15.5.3. Hydraulic Hoses, Pipes and Joints
15.6. Parts to Be Changed Periodically
16. SERVICE DATA
16.1. Fuel Information
16.1.1. Gasoline (Gas) Specification
16.1.2. Diesel Fuel Specifications

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