Mitsubishi K21, K25 Engine Service Manual 99789-55101
Mitsubishi K21, K25 Engine Service Manual 99789-55101 - Image 2
Mitsubishi K21, K25 Engine Service Manual 99789-55101 - Image 3
Mitsubishi K21, K25 Engine Service Manual 99789-55101 - Image 4
Mitsubishi K21, K25 Engine Service Manual 99789-55101 - Image 5

Mitsubishi K21, K25 Engine Service Manual 99789-55101

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 99789-55101
  • Number of Pages: 232
  • Size: 5.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • K21 Engine, K25 Engine
  • 1. How to use this manual
  • 1.1. Description
  • 1.2. Definition of Terms
  • 1.3. Definition of Units
  • 1.4. Description
  • 2. Precautions for safety and quality
  • 2.1. Reduction of Risk Operation
  • 2.2. Correct Operation
  • 2.3. Precautions for Radio Equipment Installation
  • 3. Precautions
  • 3.1. Precautions in Draining Engine Coolant
  • 3.2. Precautions for Disconnecting Fuel Piping
  • 3.3. Precautions for Removing and Disassembling
  • 3.4. Precautions for Inspection, Correction, and Replacement
  • 3.5. Precautions for Assembly and Installation
  • 3.6. Parts Requiring Angle Tightening
  • 3.7. Caution for Use of Power Tools
  • 3.8. Precautions for Liquid Gasket Application
  • 4. Tightening torque
  • 4.1. Standard Bolt Tightening Torque
  • 4.2. Engine Part Tightening Torque
  • 5. Special Service Tools
  • 6. Engine outside drawings
  • 7. Standard and repair limit
  • 8. Trouble diagnosis
  • 8.1. Engine Adjustment
  • 8.2. Engine LPG Fuel System
  • 9. Engine maintenance
  • 9.1. Specifications
  • 9.2. Tightening Torque
  • 9.3. Maintenance Schedule
  • 9.4. Oil and Grease, and Capacity
  • 9.5. On Board Inspection and Service
  • 10. Specifications
  • 11. Tightening torque
  • 12. Trouble diagnosis
  • 13. ENGINE INSPECTION AND ADJUSTMENT
  • 13.1. Engine Body Related
  • 13.2. Ignition and Fuel Systems
  • 14. SERVICE DATA AND SPECI FICATIONS (SDS)
  • 14.1. Electronic Control System Specifications
  • 15. Precautions
  • 15.1. Precautions for Draining Engine Coolant
  • 15.2. Precautions for Disconnecting Fuel Piping
  • 15.3. Precautions for Removing and Disassembling
  • 15.4. Precautions for Inspection, Correction, and Replacement
  • 15.5. Precautions for Assembly and Installation
  • 15.6. Parts Requiring Angle Tightening
  • 15.7. Caution for Use of Power Tools
  • 15.8. Precautions for Liquid Gasket Application
  • 16. Engine outside drawings
  • 17. Adjustment value
  • 18. Tightening torque
  • 18.1. Standard Bolt Tightening Torque
  • 18.2. Engine Part Tightening Torque
  • 19. Trouble diagnosis
  • 20. Special Service Tools
  • 21. Removal and installation of engine
  • 21.1. Removal
  • 21.2. Installation
  • 21.3. Inspection
  • 22. Engine service
  • 22.1. Engine Disassembly
  • 22.2. Inspection and Correction
  • 22.3. Engine Assembly
  • 23. Precautions
  • 23.1. General precautions for service operations
  • 24. Preparation
  • 24.1. Service Tools
  • 25. Description
  • 26. Basic inspection
  • 26.1. Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
  • 26.2. Throttle Valve Closed Position Learning and Idle Air Volume Learning
  • 26.3. Accelerator Pedal Released Position Learning
  • 26.4. Fuel pressure inspection
  • 27. Trouble Diagnosis
  • 27.1. How to Proceed with Trouble Diagnosis
  • 27.2. Diagnosis Chart by Symptom
  • 27.3. Component Parts Location
  • 27.4. ECM Component
  • 27.5. Circuit Diagram
  • 27.6. ECM Terminal Layout
  • 27.7. ECM Input/Output Signal Specifications
  • 27.8. Service Tool (ST)
  • 27.9. Self-Diagnosis Function (without ST)
  • 27.10. ST Reference Value in Data Monitor
  • 27.11. Fail-Safe Function
  • 28. Power supply and ground system
  • 28.1. ECM Input/Output Signal Specifications
  • 28.2. Circuit Diagram
  • 29. Crankshaft position sensor (POS) sys tem
  • 29.1. ECM Input/Output Signal Specifications
  • 29.2. Circuit Diagram
  • 29.3. Component Parts Inspection
  • 30. Camshaft position sen sor (PHASE) system
  • 30.1. ECM Input/Output Signal Specifications
  • 30.2. Circuit Diagram
  • 30.3. Component Parts Inspection
  • 31. Mass air flow sensor system
  • 31.1. ST Data Monitor Display
  • 31.2. ECM Input/Output Signal Specifications
  • 31.3. Circuit Diagram
  • 31.4. Component Parts Inspection
  • 32. Engine coolant tempera ture sensor system
  • 32.1. ST Data Monitor Display
  • 32.2. ECM Input/Output Signal Specifications
  • 32.3. Circuit Diagram
  • 32.4. Component Parts Inspection
  • 33. Heated oxygen sensor system
  • 33.1. ST Data Monitor Display
  • 33.2. ECM Input/Output Signal Specifications
  • 33.3. Circuit Diagram
  • 34. Throttle position sensor system
  • 34.1. ST Data Monitor Display
  • 34.2. ECM Input/Output Signal Specifications
  • 34.3. Circuit Diagram
  • 34.4. Component Parts Inspection
  • 35. Accelerator pedal position sensor system
  • 35.1. ST Data Monitor Display
  • 35.2. ECM Input/Output Signal Specifications
  • 35.3. Circuit Diagram
  • 35.4. Component Parts Inspection
  • 36. Intake air temperature sensor
  • 36.1. ST Data Monitor Display
  • 36.2. ECM Input/Output Signal Specifications
  • 36.3. Circuit Diagram
  • 36.4. Component Parts Inspection
  • 37. PNP switch system
  • 37.1. ST Data Monitor Display
  • 37.2. ECM Input/Output Signal Specifications
  • 37.3. Circuit Diagram
  • 38. Stop lamp switch system
  • 38.1. ST Data Monitor Display
  • 38.2. ECM Input/Output Signal Specifications
  • 38.3. Circuit Diagram
  • 38.4. Component Parts Inspection
  • 39. Electric load switch system
  • 39.1. ST Data Monitor Display
  • 39.2. ECM Input/Output Signal Specifications
  • 39.3. Circuit Diagram
  • 40. CAN communication system
  • 40.1. ECM Input/Output Signal Specifications
  • 40.2. Circuit Diagram
  • 41. Ignition system
  • 41.1. ST Data Monitor Display
  • 41.2. ECM Input/Output Signal Specifications
  • 41.3. Circuit Diagram
  • 41.4. Component Parts Inspection
  • 42. Fuel injector system
  • 42.1. ST Data Monitor Display
  • 42.2. ECM Input/Output Signal Specifications
  • 42.3. Circuit Diagram
  • 42.4. Component Parts Inspection
  • 43. Fuel pump system
  • 43.1. ST Data Monitor Display
  • 43.2. ECM Input/Output Signal Specifications
  • 43.3. Circuit Diagram
  • 43.4. Component Parts Inspection
  • 44. Throttle control motor system
  • 44.1. ECM Input/Output Signal Specifications
  • 44.2. Circuit Diagram
  • 44.3. Component Parts Inspection
  • 45. Heated oxygen sensor heater system
  • 45.1. ST Data Monitor Display
  • 45.2. ECM Input/Output Signal Specifications
  • 45.3. Circuit Diagram
  • 45.4. Component Parts Inspection
  • 46. PCV gas recirculation device
  • 46.1. System Diagram
  • 46.2. Component Parts Inspection
  • 47. Fuel cut function
  • 47.1. Inspection Procedure
  • 48. Removal and installation of ECM components
  • 48.1. Removal and Installation of ECM
  • 48.2. Removal and Installation of Crankshaft Position Sensor (POS)
  • 48.3. Removal and Installation of Camshaft Position Sensor (PHASE)
  • 48.4. Removal and Installation of Mass Air Flow Sensor
  • 48.5. Removal and Installation of Engine Coolant Temperature Sensor.
  • 48.6. Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
  • 48.7. Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
  • 48.8. Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
  • 48.9. Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
  • 48.10. Removal and Installation of Neutral Switch (M/T Model)
  • 48.11. Removal and Installation of Ignition Coil (with Power Transistor)
  • 48.12. Removal and Installation of Fuel Injector
  • 48.13. Removal and Installation of Fuel Pump
  • 48.14. Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
  • 48.15. Removal and Installation of LPG Injector Holder
  • 48.16. Removal and Installation of LPG Injector Drive Unit
  • 49. SERVICE DATA AND SPECIFICATIONS (SDS)
  • 49.1. Standard, Repair Limit
  • 50. Lubrication system
  • 50.1. Specifications
  • 50.2. Adjustment Value
  • 50.3. Oil Pressure
  • 50.4. Tightening Torque
  • 50.5. Trouble Diagnosis
  • 50.6. Lubrication Schematic Diagram
  • 50.7. Oil Pump
  • 51. Engine coolant system
  • 51.1. Specifications
  • 51.2. Adjustment Value
  • 51.3. Tightening Torque
  • 51.4. Trouble Diagnosis
  • 51.5. Cooling System Configuration
  • 51.6. Water Pump
  • 51.7. Thermostat
  • 51.8. Thermostat
  • 52. Emission control system (only for electronic controlled type)
  • 53. Unit layout
  • 54. LPG fuel system trouble diagnosis
  • 55. Disassembly and assembly of fuel system
  • 55.1. Removal and Installation of LPG Injector Drive Unit Connector
  • 55.2. Removal and Installation of Electronic Control Throttle Assembly
  • 55.3. Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
  • 55.4. Injector Holder
  • 56. Vaporizer mechanism and operation
  • 56.1. Primary (Decompression) Room
  • 56.2. Description
  • 57. Adjustment value
  • 58. Trouble diagnosis
  • 59. Starter motor
  • 59.1. Starter Motor Specifications
  • 59.2. Component Parts Location
  • 59.3. Overhaul
  • 59.4. Assembly Inspection
  • 60. Alternator
  • 60.1. Components of Alternator
  • 60.2. Disassembly
  • 60.3. Inspection
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