Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2
Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2 - Image 2
Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2 - Image 3
Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2 - Image 4
Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2 - Image 5

Mitsubishi PBV20N3 to PBF25N3S Service Manual SM21GBPE1AA2

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: SM21GBPE1AA2
  • Number of Pages: 194
  • Size: 10.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PBV20N3, PBV25N3, PBF20N3R, PBF25N3R, PBF20N3S, PBF25N3S
  • 1. GENERAL INFORMATION AND TECHNICAL DATA
  • 1.1. Introduction
  • 1.1.1. General
  • 1.1.2. The trucks
  • 1.1.3. Genuine Parts
  • 1.1.4. Authorised service personnel
  • 1.1.5. Symbol key
  • 1.2. Safety
  • 1.2.1. General
  • 1.2.2. Safety instructions
  • 1.2.3. Truck modification
  • 1.2.4. Lifting the truck
  • 1.2.5. Welding on truck
  • 1.2.6. Gas spring
  • 1.3. Environmental considerations
  • 1.3.1. We respect the environment
  • 1.4. Preparations
  • 1.4.1. Service
  • 1.4.2. Troubleshooting
  • 1.5. Truck data
  • 1.5.1. Machine plates
  • 1.5.2. Safety and warning signs
  • 1.5.3. Type designation
  • 1.5.4. Truck types
  • 1.5.5. Weights
  • 1.5.6. Dimensions Foldable platform
  • 1.5.7. Dimensions Rear entry
  • 1.5.8. Dimensions Side entry
  • 1.5.9. Miscellaneous
  • 1.6. Component placement
  • 1.7. Component specification
  • 1.8. Recommended consumable materials
  • 1.8.1. Oil and grease types
  • 1.9. Code explanations
  • 1.9.1. Colour codes for wiring diagrams
  • 1.9.2. Designations for electrical components in electrical diagram
  • 1.9.3. Standard abbreviations and units
  • 1.9.4. Acronyms and abbreviations
  • 2. SPECIAL TOOLS
  • 2.1. List of tools
  • 3. SERVICE
  • 3.1. Service schedule / inspection
  • 3.1.1. Introduction
  • 3.1.2. Safety
  • 3.1.3. Service schedule explanation
  • 3.1.4. Inspection daily / monthly / PDI commissioning
  • 3.1.5. First service (200 hours)
  • 3.1.6. Main service
  • 3.1.7. Extra service inspections
  • 3.1.8. Service inspection
  • 3.1.9. Dye penetration inspection instruction
  • 3.2. Service schedule
  • 3.3. Lubrication
  • 3.3.1. Symbol key, lubrication chart
  • 3.3.2. Lubrication chart, rear entry
  • 3.3.3. Lubrication chart, side entry
  • 3.3.4. Lubrication chart, foldable platform
  • 3.4. Specific instructions
  • 3.4.1. Traction motor
  • 3.4.2. Gearbox
  • 3.5. Maintaining the battery (not for Li-ION)
  • 3.6. Battery servicing
  • 4. CHASSIS
  • 4.1. Design and function
  • 4.1.1. Machine housing
  • 4.1.2. Friction force system
  • 4.1.3. Covers and panels
  • 4.1.4. Wheels
  • 4.1.5. Platform damping (option)
  • 4.2. Repair and maintenance instructions
  • 4.2.1. Before work is performed
  • 4.2.2. Remove and install panels and covers
  • 4.2.3. Remove and install the side protection gates
  • 4.2.4. Remove and install the platform damper
  • 4.2.5. Remove and install wheels
  • 4.2.6. Friction force system
  • 5. DRIVE UNIT
  • 5.1. Design and function
  • 5.1.1. Description
  • 5.1.2. Traction Motor
  • 5.1.3. Gearbox
  • 5.1.4. Drive wheel
  • 5.2. Repair and maintenance instructions
  • 5.2.1. Before work is performed
  • 5.2.2. Servicing and maintenance
  • 5.2.3. Traction motor
  • 5.2.4. Gearbox
  • 5.2.5. Drive wheel
  • 5.3. Diagnostics and troubleshooting
  • 5.3.1. Troubleshooting chart
  • 6. MAST SYSTEM
  • 6.1. Design and function
  • 6.1.1. Lifting system
  • 6.1.2. Fork carriage
  • 6.2. Repair and maintenance instructions
  • 6.2.1. Before work is performed
  • 6.2.2. Inspection of welded fork carriages
  • 6.2.3. Replace/adjust the fork carriage
  • 6.2.4. Link system
  • 6.3. Diagnostics and troubleshooting
  • 6.3.1. Troubleshooting chart
  • 7. STEERING
  • 7.1. Design and function
  • 7.1.1. General
  • 7.1.2. Mechanical steering
  • 7.1.3. Electrical power steering
  • 7.1.4. Feedback sensors
  • 7.1.5. Servo system
  • 7.2. Repair and maintenance instructions
  • 7.2.1. Before work is performed
  • 7.2.2. Cleaning
  • 7.2.3. Tiller arm
  • 7.2.4. Mechanical steering
  • 7.2.5. Power steering
  • 8. HYDRAULIC SYSTEM
  • 8.1. Design and function
  • 8.1.1. Description
  • 8.1.2. Lifting and lowering
  • 8.1.3. Sensors
  • 8.1.4. Hydraulic diagram
  • 8.1.5. Hydraulic unit
  • 8.1.6. Hydraulic unit valves
  • 8.1.7. Hydraulic oil
  • 8.2. Repair and maintenance instructions
  • 8.2.1. Before work is performed
  • 8.2.2. General rules
  • 8.2.3. Installation
  • 8.2.4. Hydraulic hoses
  • 8.2.5. Start-up
  • 8.2.6. Hydraulic oil, changing/draining
  • 8.2.7. Hydraulic motor
  • 8.2.8. Hydraulic control valves
  • 8.2.9. Installation instruction for pipe couplings
  • 8.3. Diagnostics and troubleshooting
  • 8.3.1. Symptoms and Actions
  • 9. CYLINDERS
  • 9.1. Design and function
  • 9.1.1. Description
  • 9.2. Repair and maintenance instructions
  • 9.2.1. Before work is performed
  • 9.2.2. Bleeding of the hydraulic cylinders without a bleed air screw
  • 9.2.3. Remove and install the lift cylinder
  • 9.2.4. Replace seals, lift cylinder
  • 9.2.5. Friction force cylinder
  • 10. ELECTRICAL SYSTEM
  • 10.1. Introduction
  • 10.1.1. Description of components
  • 10.2. Safety
  • 10.2.1. Safety instructions
  • 10.2.2. Electronic controllers
  • 10.2.3. Safety checks
  • 10.2.4. Steering servo system
  • 10.2.5. Hydraulic system
  • 10.2.6. Hydraulic Pressure sensor
  • 10.2.7. Brake system
  • 10.2.8. Traction system
  • 10.2.9. Sensors
  • 10.2.10. Safety function, logic
  • 10.2.11. Drive stop and drive speed
  • 10.3. Design and function
  • 10.3.1. Battery capacity
  • 10.3.2. Vehicle Control Module (VCM), truck computer
  • 10.3.3. Display
  • 10.3.4. Combination controller (CMC)
  • 10.3.5. Connector specifications
  • 10.4. Repair and maintenance instructions
  • 10.4.1. Before work is performed
  • 10.4.2. Wiring diagram
  • 10.4.3. Insulation resistance test
  • 10.4.4. Battery replacement (with rollers)
  • 10.4.5. Battery replacement (without rollers)
  • 10.4.6. Battery replacement (Lithium-ion)
  • 10.4.7. Replacing the Electric panel components
  • 10.4.8. Replacing the Vehicle Control Module (VCM)
  • 10.4.9. Remove and install the emergency stop
  • 10.4.10. Replacing the Simple display (HMI-10)
  • 10.4.11. Replacing the Advanced display (HMI-20)
  • 10.4.12. Replacing the Foot protection sensor (S1) Reflector, Fixed rear platform
  • 10.4.13. Replacing the Safety sensors
  • 10.4.14. TruckTool
  • 10.5. Diagnostics and troubleshooting
  • 11. SPEED CONTROL AND BRAKE SYSTEMS
  • 11.1. Design and function
  • 11.1.1. General
  • 11.1.2. Speed and brake control
  • 11.1.3. Electric brakes
  • 11.2. Repair and maintenance instructions
  • 11.2.1. Before work is performed
  • 11.2.2. Electric brakes
  • 11.3. Diagnostics and trouble shooting
  • 11.3.1. Troubleshooting the brakes
  • 12. MISCELLANEOUS
  • 12.1. Options
  • 12.1.1. Additional equipment
  • 12.1.2. Additional equipment, overview
  • 12.1.3. Battery lock, quick lock (option)
  • 12.1.4. Platform damping – adjustable, controls (option)
  • 12.1.5. Load backrest (option)
  • 12.1.6. power supply socket (option)
  • 12.1.7. USB-power supply socket (option)
  • 12.1.8. Equipment bar installation
  • 12.1.9. Multi-purpose tray installation
  • 12.1.10. Work light (option)
  • 12.1.11. Writing surface installation
  • 12.1.12. Foot protection (option)
  • 12.1.13. Closed Pallet Entry and Exit (option)
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