Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A
Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A - Image 2
Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A - Image 3
Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A - Image 4
Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A - Image 5

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN-A

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 659540
  • Language: EN-A
  • Number of Pages: 430
  • Size: 15.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R)
  • 1. Table of contents
  • 2. Foreword
  • 3. How to read this manual
  • 3.1. Safety-related signs
  • 3.2. Safety symbols
  • 3.3. Units
  • 3.4. Interactive links
  • 4. Safety instructions
  • 4.1. General safety instructions
  • 4.2. Safety requirements for industrial trucks
  • 4.3. Repairs and structural modifications
  • 4.4. Instructions for site supervision
  • 4.5. Service area safety
  • 4.6. Occupational safety
  • 4.7. Personal safety
  • 4.8. Work safety
  • 4.9. Operating temperature
  • 5. General information
  • 5.1. Truck models covered by this manual
  • 5.2. Transportation
  • 5.2.1. Lifting the truck
  • 5.2.2. Towing the truck
  • 5.2.3. Brake release
  • 5.3. Operating position
  • 5.4. Operating direction
  • 5.5. Special tools
  • 5.6. Assembly and commissioning
  • 5.7. Order spare parts
  • 6. Main components
  • 6.1. Identification plates and stickers
  • 6.2. Operating devices
  • 6.3. Tiller arm
  • 6.3.1. Tiller arm controls
  • 6.3.2. Tiller arm positions
  • 6.4. Truck covers
  • 6.5. Battery compartment
  • 6.6. Control panel
  • 6.6.1. Emergency stop button
  • 6.6.2. Key switch
  • 6.6.3. Multi-functional display
  • 6.7. Foldable operator platform
  • 6.8. Load handling
  • 6.8.1. Lifting carriage
  • 6.8.2. Side stabilizers
  • 6.9. Electric system
  • 6.9.1. Electrical operation
  • 6.9.2. Traction and pump controller
  • 6.9.3. Horn
  • 6.9.4. Sensors
  • 6.9.5. Fuses
  • 6.9.6. Relays and contactors
  • 6.9.7. Display connector
  • 6.10. Hydraulic operation
  • 6.10.1. Hydraulic aggregate
  • 6.10.2. Hydraulic symbols
  • 6.10.3. Hydraulic operation overview
  • 6.10.4. Hydraulic operation lifting/lowering
  • 6.10.5. Emergency lowering valve
  • 6.10.6. Hydraulic flow distribution with additional hydraulic functions
  • 6.11. Drive unit
  • 6.11.1. Traction motor
  • 6.11.2. Magnetic brake
  • 6.12. Mast
  • 6.12.1. Simplex mast units
  • 6.12.2. Duplex mast units
  • 6.12.3. Triplex mast units
  • 6.12.4. Mast chains
  • 6.12.5. Mast rollers
  • 6.12.6. Mast cylinders
  • 6.13. Wheels
  • 7. Maintenance
  • 7.1. Safety instructions for maintenance
  • 7.2. Maintenance intervals
  • 7.3. Opening the covers
  • 7.3.1. Remove the front cover
  • 7.3.2. Remove the control panel
  • 7.3.3. Open the battery cover
  • 7.4. Drive unit
  • 7.4.1. Transmission gear
  • 7.4.2. Slewing bearing
  • 7.4.3. Magnetic brake
  • 7.5. Adjust the steering belt
  • 7.6. Hydraulics
  • 7.6.1. Hydraulic system maintenance
  • 7.6.2. Hydraulic filters
  • 7.6.3. Solenoid valve functionality check
  • 7.6.4. Leakage check of the hydraulic system
  • 7.6.5. Hoses and cylinders
  • 7.6.6. Hydraulic oil tank
  • 7.6.7. Replace the carbon brushes inside the pump motor
  • 7.6.8. Lubricate the pump axle coupling
  • 7.7. Mast
  • 7.7.1. Mounting of the mast
  • 7.7.2. Wear level of the mast rollers and contact surfaces
  • 7.7.3. Mast chains
  • 7.7.4. Chain yoke
  • 7.7.5. Check the cylinders and piston rods
  • 7.7.6. Lubrication of the mast channel surfaces
  • 7.7.7. Lifting test
  • 7.7.8. Examine the welding in the mast for cracks
  • 7.7.9. Mounting of any attachments and load-carrying components
  • 7.7.10. Examine the welding of the cylinders and masts for cracking
  • 7.7.11. Examine the rollers, pins and welds for cracking and damage
  • 7.7.12. Additional mast attachments
  • 7.8. Lifting carriage
  • 7.8.1. Examine the welding in lifting carriage for cracks
  • 7.8.2. Examine the load backrest for cracks
  • 7.8.3. Fork inspection
  • 7.9. Side stabilizers
  • 7.9.1. Adjust the side stabilizer pegs
  • 7.9.2. Check the cylinders and piston rods
  • 7.10. Wheels
  • 7.10.1. Before you replace the wheels
  • 7.10.2. Traction wheel
  • 7.10.3. Castor wheel
  • 7.10.4. Load wheels
  • 7.11. Electrics
  • 7.11.1. Electrical connections tightening torques
  • 7.11.2. Discharge the controllers
  • 7.11.3. Controller fan
  • 7.11.4. Contactor functionality check
  • 7.11.5. Test the functionality of sensors
  • 7.11.6. Test the functionality of switches and buttons
  • 7.11.7. Test the functionality of the horn
  • 7.11.8. Wiring harnesses and cables
  • 7.11.9. Examine and clear the alarm history
  • 7.11.10. Insulation resistance test
  • 7.12. General
  • 7.12.1. How to clean the truck
  • 7.12.2. Lubrication
  • 7.12.3. Examine the welding in the truck frame for cracking
  • 7.12.4. Examine the truck frame and the lifting carriage
  • 7.12.5. Examine the gas springs
  • 7.12.6. Examine the condition and position of the identification plates
  • 7.12.7. Examine the covers
  • 7.12.8. Safety functions
  • 8. Battery maintenance
  • 8.1. Lead-acid batteries
  • 8.1.1. Safety with lead-acid batteries
  • 8.1.2. General information
  • 8.1.3. Requirements for battery charging areas
  • 8.1.4. Charge the battery with the external charger
  • 8.1.5. Charge the battery with the internal charger
  • 8.1.6. Battery maintenance
  • 8.1.7. Malfunctions
  • 8.1.8. Acquire a new battery
  • 8.1.9. Storage
  • 8.2. Lithium-ion batteries
  • 8.2.1. General information
  • 8.2.2. Safety signs
  • 8.2.3. Requirements for battery charging areas
  • 8.2.4. Charge the battery
  • 8.2.5. Battery maintenance
  • 8.2.6. Acquire a new battery
  • 8.2.7. Storage
  • 8.3. Replace the battery
  • 8.3.1. General safety instructions
  • 8.3.2. Replace the battery with a lifting device
  • 8.3.3. Replace the battery with a battery change device
  • 9. Repair
  • 9.1. Repair drive unit
  • 9.1.1. Remove the drive unit
  • 9.1.2. Disassemble the drive unit
  • 9.1.3. Measuring the run-out of the connecting face of the motor
  • 9.1.4. Assemble the drive unit
  • 9.2. Repair foldable operator platform
  • 9.2.1. Remove the foldable operator platform
  • 9.2.2. Replace the rubber absorbers of the foldable operator platform
  • 9.2.3. Replace the gas springs of the platform
  • 9.2.4. Replace the slide bearing of the platform
  • 9.3. Repair tiller arm
  • 9.3.1. Remove the steering assembly
  • 9.3.2. Remove the tiller arm
  • 9.3.3. Replace the gas spring of the tiller arm
  • 9.3.4. Replace the steering belt
  • 9.3.5. Remove the tiller head
  • 9.4. Repair hydraulic system
  • 9.4.1. Disassemble the hydraulic aggregate
  • 9.4.2. Remove the pump motor
  • 9.4.3. Set the lifting pressure
  • 9.5. Repair mast
  • 9.5.1. Remove the mast
  • 9.5.2. Disassemble the mast
  • 9.5.3. Repair lifting carriage
  • 9.5.4. Repair mast chains
  • 9.5.5. Replace the slide bearing of the chain yoke
  • 9.5.6. Repair free lift cylinder
  • 9.5.7. Repair side cylinders
  • 9.5.8. Repair initial lift cylinder
  • 9.5.9. Replace the main rollers of the mast
  • 9.6. Repair side stabilizers
  • 9.6.1. Replace the slide bearings of the side stabilizers
  • 9.6.2. Remove the side stabilizers
  • 9.6.3. Replace the sealing housing of the side stabilizer cylinders
  • 9.6.4. Adjust the angle of the side stabilizers
  • 9.6.5. Bleed out air from the side stabilizer cylinder
  • 9.7. Repair electric system
  • 9.7.1. Replace the fuses
  • 9.7.2. Remove the electric panel
  • 9.7.3. Replace the contactor
  • 9.7.4. Replace the traction and pump controller
  • 9.7.5. Replace the truck connector
  • 9.7.6. Install the traction motor cables
  • 9.7.7. Replace the horn
  • 9.8. Repair sensors and switches
  • 9.8.1. Replace the rotation sensor
  • 9.8.2. Replace the tiller arm sensor
  • 9.8.3. Replace the operator platform sensors
  • 9.8.4. Replace the battery cover sensor
  • 9.8.5. Replace the initial lift upper limit sensor
  • 9.8.6. Replace the side stabilizer limit switches
  • 9.8.7. Replace the driving speed reduction sensor
  • 10. TruckTool Diagnostics
  • 10.1. Overview
  • 10.2. Location of the service socket
  • 10.3. Parameter descriptions
  • 11. Service data
  • 11.1. Special tightening torques
  • 11.2. Tightening torques for standard bolts and nuts
  • 11.3. Oils and lubricants
  • 11.3.1. Mast chains
  • 11.3.2. Mast channels
  • 11.4. Troubleshooting
  • 12. Options
  • 12.1. Options overview
  • 12.2. Load backrest
  • 12.2.1. Install the load backrest
  • 12.3. Accessory rack
  • 12.3.1. Install the accessory rack
  • 12.3.2. Install the list bracket
  • 12.3.3. Install the computer holder
  • 12.4. Battery connector and cable
  • 12.4.1. Replace battery connector and cable
  • 12.5. Battery change device
  • 12.6. Charger connector
  • 12.6.1. Replace the charger connector
  • 12.7. Internal charger and internal charger connector
  • 12.7.1. Install the internal charger and charger connector
  • 12.8. Voltage converter
  • 12.8.1. Install the voltage converter
  • 12.9. PIN code unit keyboard
  • 12.9.1. Install the PIN code unit
  • 12.9.2. Activate the truck with a PIN code
  • 12.10. Automated driving speed reduction based on lift height
  • 12.10.1. Install the driving speed reduction sensor
  • 13. Technical specifications
  • 13.1. Dimensions
  • 13.2. Technical data
  • 13.3. Mast charts
  • 14. Declaration of Conformity
  • 15. Stickers
  • 16. Maintenance check list
  • 17. Notes
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