Mitsubishi SBR12N2 to PBS30N2 Service Manual SM24GBST1AA3

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Mitsubishi SBR12N2 to PBS30N2 Service Manual SM24GBST1AA3

$50.00

Type Of Manual: Service Manual
Manual ID: SM24GBST1AA3
Number of Pages: 378
Size: 19.5MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- SBR12N2, SBR12N2I, SBR16N2, SBR16N2I, SBR16N2S, SBR20N2, SBR20N2I, SBR20N2S, SBR10N2TF, PBR20N2, PBR30N2, SBS16N2, SBS16N2I, SBS16N2S, SBS20N2, SBS20N2I, SBS20N2S, SBS10N2TF, PBS20N2, PBS30N2

1. GENERAL INFORMATION AND TECHNICAL DATA
1.1. Introduction
1.1.1. General
1.1.2. The trucks
1.1.3. Genuine Parts
1.1.4. Authorised service personnel
1.1.5. Symbol key
1.2. Safety
1.2.1. General
1.2.2. Safety instructions
1.2.3. Truck modification
1.2.4. Lifting the truck
1.2.5. Welding on truck
1.3. Environmental considerations
1.3.1. We respect the environment
1.4. Preparations
1.4.1. Service
1.4.2. Troubleshooting
1.5. Truck data
1.5.1. Machine plates
1.5.2. Safety and warning signs
1.5.3. Type designation
1.5.4. Truck types
1.5.5. Weight, stand-in stacker version
1.5.6. Weight, sit-on stacker version
1.5.7. Weight, low lifter
1.5.8. Dimensions, stand-in version
1.5.9. Dimensions, sit-on version
1.5.10. Miscellaneous
1.6. Component placement
1.7. Component specification
1.8. Recommended consumable materials
1.8.1. Oil and grease types
1.9. Code explanations
1.9.1. Colour codes for wiring diagrams
1.9.2. Designations for electrical components in electrical diagram
1.9.3. Standard abbreviations and units
1.9.4. Acronyms and abbreviations
2. SPECIAL TOOLS
2.1. List of tools
3. SERVICE
3.1. Service schedule / inspection
3.1.1. Introduction
3.1.2. Safety
3.1.3. Service schedule explanation
3.1.4. Inspection daily / monthly / PDI and commissioning
3.1.5. First service (200 hours)
3.1.6. Main service
3.1.7. Extra service inspections
3.1.8. Service inspection
3.1.9. Dye penetration inspection instruction
3.2. Service schedule
3.3. Lubrication
3.3.1. Recommended lubricants
3.3.2. Symbol key, lubrication chart
3.3.3. Lubrication chart
3.4. Specific instructions
3.4.1. Storage of machines and motors
3.4.2. Traction motor
3.4.3. Gearbox
3.4.4. Lift chains and forks
3.4.5. Operator protection
3.4.6. Hydraulic oil
3.5. Maintaining the battery (Lead Acid)
3.6. Battery servicing
4. CHASSIS
4.1. Design and function
4.1.1. Machine housing
4.1.2. Covers and panels
4.1.3. Wheels
4.2. Repair and maintenance instructions
4.2.1. Before work is performed
4.2.2. Remove and install panels and covers
4.2.3. Remove and install the overhead guard
4.2.4. Remove and install the floor plate, stand-in version
4.2.5. Remove and install the floor plate, sit-on version
4.2.6. Remove and install the driving seat, sit-on version
4.2.7. Wheels
5. DRIVE UNIT
5.1. Design and function
5.1.1. Description
5.1.2. Traction Motor
5.1.3. Gearbox
5.1.4. Drive wheel
5.2. Repair and maintenance instructions
5.2.1. Before work is performed
5.2.2. Servicing and maintenance
5.2.3. Traction motor
5.2.4. Gearbox
5.2.5. Drive wheel
5.3. Diagnostics and troubleshooting
5.3.1. Troubleshooting chart
6. MAST SYSTEM
6.1. Design and function
6.1.1. Mast systems, Stacker
6.1.2. Initial lift (option)
6.1.3. Fork carriage, stacker
6.1.4. Fork carriage, low lifter
6.1.5. Link system
6.2. Repair and maintenance instructions
6.2.1. Before work is performed
6.2.2. Leaning angle of truck, adjustment
6.2.3. Initial lift
6.2.4. Fork carriage, stacker
6.2.5. Fork carriage, low lifter
6.2.6. Inspection of welded fork carriages
6.2.7. Inspection of forged forks
6.2.8. Lift chains
6.2.9. Link system
6.2.10. Wheels
6.2.11. Closed pallet entry and exit (option for low lifter)
6.3. Diagnostics and troubleshooting
6.3.1. Troubleshooting chart
7. STEERING
7.1. Design and function
7.1.1. General
7.1.2. Feedback sensors
7.1.3. Communication between the servo components
7.2. Repair and maintenance instructions
7.2.1. Before work is performed
7.2.2. Remove and install the steering wheel sensor
7.2.3. Remove and install the servo motor
7.2.4. Remove and install the encoders, servo motor
7.2.5. Remove and install the zero position sensor
7.2.6. Remove and install the temperature sensor
7.2.7. Calibration of the steering angle
8. HYDRAULIC SYSTEM
8.1. Design and function
8.1.1. Description
8.1.2. Hose break valve
8.1.3. Lowering brake valve
8.1.4. Pilot operated check valve
8.1.5. Electric proportional valve
8.1.6. Hydraulic diagram
8.1.7. Hydraulic unit
8.1.8. Hydraulic unit valves
8.1.9. Hydraulic oil
8.2. Repair and maintenance instructions
8.2.1. Before work is performed
8.2.2. General instructions
8.2.3. Installation
8.2.4. Connections
8.2.5. Hydraulic hoses
8.2.6. Start-up
8.2.7. Hydraulic oil, changing/draining
8.2.8. Replace the air filter, stackers
8.2.9. Replace the air filter, low lifters
8.2.10. Oil filter element, replacement
8.2.11. Checking the hydraulic oil level
8.2.12. Hose break valve
8.2.13. Hydraulic control valves
8.2.14. Hydraulic Pump motor Standard
8.2.15. Hydraulic Pump motor Heavy duty
8.2.16. Hydraulic pump motor, low lifter
8.2.17. Installation instruction for pipe couplings
8.3. Diagnostics and troubleshooting
8.3.1. Symptom and Actions
9. CYLINDERS
9.1. Design and function
9.1.1. Description
9.2. Repair and maintenance instructions
9.2.1. Before work is performed
9.2.2. Bleeding of the hydraulic cylinders with an air bleed screw
9.2.3. Bleeding of the hydraulic cylinders without a bleed air screw
9.2.4. Lift cylinder, Triplex with free lift (DTFV)
9.2.5. Lift cylinder, Duplex (TV/TFV)
9.2.6. Lift cylinder, Initial
9.2.7. Stabilizer cylinder, Triplex with free lift (DTFV)
9.2.8. Lift cylinder, Low lifter
10. ELECTRICAL SYSTEM
10.1. Introduction
10.1.1. Overview of components
10.1.2. CAN bus communication
10.2. Safety
10.2.1. Safety instructions
10.2.2. Electronic controllers
10.2.3. Sensors
10.3. Design and function
10.3.1. Battery capacity
10.3.2. VCM (Vehicle Control Module) (truck computer)
10.3.3. Display
10.3.4. CMC (Combi Motor Controller)
10.3.5. TMC (Traction Motor Controller)
10.3.6. PMC (Pump Motor Controller)
10.3.7. EPS (Electrical Power Steering) controller
10.3.8. Connector specifications
10.4. Repair and maintenance instructions
10.4.1. Before work is performed
10.4.2. Wiring diagram
10.4.3. Insulation resistance test
10.4.4. Remove and install the battery (Lead Acid)
10.4.5. Remove and install the battery (Lithium-ion)
10.4.6. Loosen and lift the electric panel, sit-on version
10.4.7. Remove and install the CMC
10.4.8. Remove and install the TMC
10.4.9. Remove and install the PMC
10.4.10. Remove and install the EPS
10.4.11. Remove and install the control units fan
10.4.12. Remove and install the compartment fan, sit-on version
10.4.13. Remove and install the VCM
10.4.14. Remove and install the relay
10.4.15. Remove and install the fuses
10.4.16. Remove and install the power fuse
10.4.17. Remove and install the EPS Power fuse
10.4.18. Remove and install the line contactor
10.4.19. Remove and install the emergency stop contactor
10.4.20. Remove and install the horn (standard) and buzzer (option)
10.4.21. Remove and install the emergency stop
10.4.22. Remove and install the standard display (HMI-10)
10.4.23. Remove and install the multi function display (HMI-20)
10.4.24. Remove and install the DC/DC converter, sit-on version
10.4.25. Remove and install the foot protection sensor (option) (S11) reflector, stand-in version
10.4.26. Remove and install the safety sensors
10.4.27. TruckTool
10.5. Diagnostics and troubleshooting
11. SPEED CONTROL AND BRAKE SYSTEMS
11.1. Design and function
11.1.1. Speed control
11.1.2. Electric brake
11.2. Repair and maintenance instructions
11.2.1. Before work is performed
11.2.2. Speed Controller
11.2.3. Electric brake
11.3. Diagnostics and troubleshooting
11.3.1. Troubleshoot the speed controller
11.3.2. Troubleshoot the brake
12. MISCELLANEOUS
12.1. Options
12.1.1. Additional equipment
12.1.2. Equipment bar installation
12.1.3. Side posts for overhead guard installation
12.1.4. Dashboard protection (only for stand-in version) and mini equipment bar installation
12.1.5. Finger guard installation
12.1.6. Writing surface installation
12.1.7. Rear view mirror installation
12.1.8. Work light (option)
12.1.9. Interior lights (option)
12.1.10. Warning light installation
12.1.11. Camera and monitor installation
12.1.12. Laser position guide (option)
12.1.13. Floor spot (option)
12.1.14. Radio (Option)
12.1.15. USB-power supply socket (option)
12.1.16. power supply socket (option)
12.1.17. Direction switch for 360 steering (option)
12.1.18. V DC / 12 V DC converter (option)
12.1.19. Load backrest (option)
12.1.20. Foldable seat (option)
12.1.21. Ergo Forks Trailing Control (EFTC) (option)
12.1.22. Closed Pallet Entry and Exit (option)
12.1.23. Remove and install the side stabilizers
12.1.24. Side stabilizer functionality test
12.1.25. Side stabilizer adjustment of clearance
12.1.26. Travel alarm (option)

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