Mitsubishi VNT11 to VNT20 Service Manual SM23GBVNA1A1

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: SM23GBVNA1A1
  • Number of Pages: 222
  • Size: 19.0MB
  • Format: PDF

Product details

  • Model List:

    • VNT11, VNT12, VNT13, VNT14, VNT15, VNT15XL, VNT20
  • 1. INTRODUCTION
  • 1.1. Contact details
  • 1.2. Scope of validity of this operation manual
  • 1.2.1. Topicality of this operation manual and/or revisions
  • 1.2.2. Scope of this documentation
  • 1.3. Guarantee
  • 1.3.1. Guarantee according to the General Conditions
  • 1.3.2. Limitation of liability
  • 1.4. Content of this operation manual
  • 1.4.1. Enclosures to this operation manual
  • 1.4.2. Subdivision and identification
  • 1.5. Safety notes/rating plate
  • 1.5.1. Safety decals/symbols on the machine
  • 1.5.2. Rating plate and load capacity plate
  • 1.5.3. Key to symbols
  • 1.5.4. Formula letter symbols
  • 1.6. Supplementary documentation
  • 2. HEALTH AND SAFETY REGULATIONS, ENVIRONMENTAL PROTECTION
  • 2.1. Laws, Decrees, Directives
  • 2.2. Basic safety rules
  • 2.2.1. Responsibility of the operating authority
  • 2.2.2. Tasks and responsibilities of the operating personnel
  • 2.2.3. Qualification of the operating personnel
  • 2.3. Risks/ Residual dangers
  • 2.3.1. Dangers during unloading
  • 2.3.2. Dangers when preparing operation
  • 2.3.3. Dangers during operation
  • 2.3.4. Dangers during maintenance work
  • 2.3.5. Dangers during repair work
  • 2.3.6. Dangers due to change of the truck
  • 2.4. Disposal and environmental protection
  • 2.5. Safety devices on the industrial truck
  • 3. TECHNICAL DATA
  • 3.1. Order data
  • 3.2. Changes to the vehicle
  • 4. UNLOADING, IN-PLANT TRANSPORT
  • 4.1. Safety notes
  • 4.2. Use of lifting gear for in-plant transport
  • 4.2.1. Transport and unloading of the truck
  • 4.2.2. Packaging and preservation
  • 4.2.3. Completeness of delivery
  • 4.3. Treatment of transport damage
  • 4.4. Temporary storage
  • 4.5. Requirements for the floor in the narrow aisle
  • 5. FUNCTIONS AND DESCRIPTION OF THE TRUCK
  • 5.1. Use of the industrial truck
  • 5.1.1. Intended conditions of use
  • 5.1.2. Non-intended conditions of use
  • 5.1.3. Safety notes
  • 5.2. Functions of the industrial truck
  • 5.2.1. Travel function
  • 5.2.2. Lift functions
  • 5.2.3. Functional criteria
  • 5.3. Description of the industrial truck
  • 5.3.1. Safety devices on the truck, safety interlocks
  • 5.3.2. Chassis and wheels
  • 5.3.3. Operators cabin
  • 5.3.4. Control panel with indicators and controls
  • 5.3.5. Travel drive
  • 5.3.6. Steering
  • 5.3.7. Brakes
  • 5.3.8. Lift unit
  • 5.3.9. Attachment and load picking unit
  • 5.4. Options or equipment
  • 5.5. Guidance systems
  • 5.5.1. Mechanical guidance
  • 5.5.2. Wire guidance
  • 5.6. Safety interlocks
  • 5.6.1. Safety interlocks for speed reduction and/or height limitations outside narrow aisles
  • 5.6.2. Safety interlocks for speed reduction and/or height limitations in narrow aisles with guidance systems
  • 5.6.3. Safety interlocks according to truck position and travel movement in narrow aisles
  • 5.7. Description of the control panel
  • 5.7.1. Control panel with rotary switches or ball handle bar
  • 5.7.2. Control panel with multi-function lever
  • 5.7.3. Control panel with single levers
  • 5.7.4. Explanations to the console switches, symbols
  • 6. PREPARING THE TRUCK FOR OPERATION
  • 6.1. Safety notes
  • 6.1.1. Ambient conditions
  • 6.1.2. Condition of travel routes
  • 6.1.3. Packaging and preservation
  • 6.2. Checks before initial use/after repairs
  • 6.2.1. Safety devices
  • 6.2.2. Absence of emissions
  • 6.2.3. Chassis and wheels
  • 6.2.4. Lift unit
  • 6.2.5. Attachment
  • 6.3. Daily sight checks when the truck is stopped/out of operation
  • 6.3.1. Safety devices
  • 6.3.2. Absence of emissions
  • 6.3.3. Chassis
  • 6.3.4. Drive System
  • 6.3.5. Lift unit
  • 6.3.6. Attachment/load picking unit
  • 6.4. Daily inspections and performance checks on the truck ready for operation
  • 6.4.1. Safety devices
  • 6.4.2. Operators cabin
  • 6.4.3. Controls
  • 6.4.4. Battery status
  • 6.4.5. Steering
  • 6.4.6. Brakes
  • 6.4.7. Hydraulic functions
  • 6.5. Daily inspections of the safety interlocks
  • 6.5.1. Components of safety interlocks on the truck
  • 6.5.2. Components of safety inter-locks in the warehouse
  • 6.6. Check list Pre-start sight/safety checks
  • 6.6.1. Checks when the truck is turned OFF
  • 6.6.2. Checks when the truck is turned ON
  • 7. START-UP, OPERATING AND SHUTDOWN PROCEDURES
  • 7.1. Safety notes
  • 7.1.1. Safety devices
  • 7.1.2. Instructions for the operating crew
  • 7.2. Start-up
  • 7.3. Operation
  • 7.3.1. Operators seat and control panel
  • 7.3.2. Emergency STOP push-button
  • 7.3.3. Steering/Steering indicator
  • 7.3.4. Brakes
  • 7.4. Travel drive
  • 7.4.1. Running in instructions
  • 7.4.2. Travel outside narrow aisles
  • 7.4.3. Guided travelling inside the narrow aisles
  • 7.4.4. Towing the truck
  • 7.5. Lifting and lowering
  • 7.5.1. Lifting and lowering the operators cabin outside the narrow aisle
  • 7.5.2. Lifting and lowering the operators cabin inside the narrow aisle
  • 7.5.3. Operation of the attachment/load picking unit
  • 7.6. Picking up load
  • 7.6.1. Load capacity plate
  • 7.6.2. Adjusting the fork spread
  • 7.6.3. Picking up a load with the load picking unit
  • 7.6.4. Depositing a load
  • 7.7. Shutdown and preservation procedures
  • 7.7.1. Stopping and parking the truck
  • 7.7.2. Preservation for up to 3 months
  • 7.7.3. Decommissioning
  • 8. INSPECTION AND MAINTENANCE
  • 8.1. Safey note
  • 8.1.1. Instructing the maintenance personnel
  • 8.1.2. Qualification of the maintenance personnel
  • 8.1.3. Recurring safety inspections according FEM-4.004
  • 8.2. Technical data on maintenance/repair work
  • 8.2.1. Lubricants
  • 8.2.2. Screw torques
  • 8.2.3. Required Materials
  • 8.3. Inspection, cleaning, care
  • 8.3.1. Inspection
  • 8.3.2. Cleaning and Care
  • 8.4. General remarks on service and maintenance work
  • 8.4.1. Wear or damage to components
  • 8.4.2. Checking rubber and plastic parts
  • 8.4.3. Screwed connections
  • 8.5. Safety measures, preparatory work
  • 8.5.1. Securing the lifted mast and/or attachment
  • 8.5.2. Opening aggregate compartments
  • 8.6. Maintenance work as required
  • 8.6.1. Lubrication
  • 8.6.2. Changing wheels
  • 8.6.3. Handling the battery
  • 8.7. Inspections/maintenance list
  • 8.8. Inspection and maintenance work during the first operating hours
  • 8.8.1. After 8 operating hours
  • 8.8.2. After 25 operating hours
  • 8.8.3. After 50 operating hours
  • 8.9. Inspection and maintenance DAILY or every 8-10 operating hours
  • 8.9.1. Visual Control
  • 8.9.2. Battery
  • 8.9.3. Wire guidance
  • 8.10. Inspection and maintenance work MONTHLY or every 80 operating hours
  • 8.10.1. Chassis and wheels
  • 8.10.2. Battery
  • 8.10.3. Hydraulic system
  • 8.10.4. Attachment
  • 8.11. Inspection and maintenance work half-yearly or every 500 operating hours
  • 8.11.1. Software update
  • 8.11.2. Operators cabin
  • 8.11.3. Emergency lowering device
  • 8.11.4. Chassis and wheels
  • 8.11.5. Engine Compartment
  • 8.11.6. Battery
  • 8.11.7. Electrical system
  • 8.11.8. Steering
  • 8.11.9. Lift unit
  • 8.11.10. Hydraulic system
  • 8.11.11. Attachment
  • 8.11.12. Wire Guidance
  • 8.12. Inspection and maintenance work YEARLY or every 1000 operating hours
  • 8.12.1. Safety circuits
  • 8.12.2. Battery
  • 8.12.3. Drive unit
  • 8.12.4. Hydraulic system
  • 8.12.5. Attachment
  • 8.13. Inspection and maintenance work EVERY 2 YEARS or every 2,000 operating hours
  • 8.13.1. Drive unit
  • 8.13.2. Electrical system
  • 9. FUNCTIONAL DISORDERS, THEIR CAUSES AND RECTIFICATION
  • 9.1. Causes for functional disorders
  • 9.2. Trouble shooting
  • 9.3. Customer service
  • 9.4. Error messages on the display
  • 9.5. Check list functional disorders
  • 9.5.1. Truck does not start
  • 9.5.2. Truck does not drive
  • 9.5.3. Truck reduces travel speed autonomously
  • 9.5.4. Truck stops during operation
  • 9.5.5. Truck does not (re)start
  • 9.5.6. Steering does not work
  • 9.5.7. Lifting/Lowering does not work
  • 9.5.8. Truck does not lower completely
  • 9.5.9. Truck does not perform diagonal travelling
  • 9.5.10. Unusual operating noise, unsteady operation
  • 9.5.11. Functional disorders of the hydraulic system
  • 10. APPENDIX TO THESE OPERATING INSTRUCTIONS
  • 10.1. Applicable documents
  • 10.2. List of abbreviations, definitions and terms
  • 11. OPTIONS
  • 11.1. Cold store operation
  • 11.2. Position Assistance System
  • 11.3. Simultaneous lifting of main and auxiliary lift
  • 11.4. Emergency exit with makrolon screen
  • 11.5. Height level positioning system with indicator for cabin lift
  • 11.6. Hydraulic telescopic forks
  • 11.7. Two hand operation for passenger
  • 11.8. Emergency side shift device
  • 11.9. Folding seat
  • 11.10. Battery change with battery rollers
  • 11.11. Battery change with winch
  • 11.12. Adaptive Support Skid
  • 11.13. Guidance at the lift mast
  • 11.14. Load scale system on Multicheck
  • 11.15. Full Automation
  • 11.16. Remote Control Laser
  • 11.17. Onboard Charger
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