BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 304959-000
  • : Service Manual PDF
  • Number of Pages: 312
  • Size: 5.2MB
  • Format: PDF

Product details

  • Model List:

    • CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Table of Contents
  • 4. Warning Symbols
  • 4.1. H 1. Warning Levels
  • 5. Prohibitory Symbols
  • 5.1. Ordinance Symbols
  • 6. Introduction, Service Manual
  • 7. Contents, Section M
  • 7.1. Machine Information
  • 8. General Product Information
  • 8.1. Presentation of the Walkie Trucks.
  • 8.1.1. H Heading3 First – 1.1. Intended Application of the Trucks
  • 8.1.2. H Heading3 – 1.2. Forbidden Application of the Truck
  • 8.1.3. H Heading3 – 1.3. Truck Data
  • 8.1.4. H Heading3 – 1.4. CSX Dimensions
  • 8.1.5. H Heading3 – 1.5. WSX Dimensions
  • 8.1.6. H Heading3 – 1.6. WRX Dimensions
  • 8.1.7. H Heading3 – 1.7. Data Plate
  • 8.2. Main Components
  • 9. Inch (SAE) and Metric Fasteners
  • 9.1. Introduction
  • 9.2. Nomenclature, Threads
  • 9.3. Strength Identification
  • 9.4. Conversion of Metric and English Units
  • 10. Technical Service Data
  • 11. Ordering Spare Parts
  • 12. Contents, Section P
  • 12.1. Planned Maintenance
  • 13. Introduction, Maintenance
  • 13.1. Safe Jacking Procedure
  • 14. Service Schedule
  • 14.1. Planned Maintenance Schedule
  • 14.2. Planned Maintenance Procedures
  • 14.2.1. H Heading3 First – 2.1. Services to be performed daily
  • 14.2.2. Services to be performed monthly
  • 14.2.3. Services to be performed annually
  • 15. Lubrication Chart
  • 16. Oil and Grease Specifications
  • 16.1. Approved Oils and Grease
  • 17. Contents, Section S
  • 17.1. Service Instructions
  • 18. Chassis, CSX
  • 18.1. General
  • 18.2. Main Components
  • 19. Chassis, WRX and WSX
  • 19.1. General
  • 19.2. Support Arms
  • 20. Drive Motor
  • 20.1. General Information
  • 20.2. Operating Conditions
  • 20.3. Troubleshooting
  • 21. Drive Motor 200 AMP
  • 21.1. Component Repair
  • 21.1.1. Disassembly
  • 21.2. Inspection and Troubleshooting
  • 21.2.1. Drive End Head
  • 21.2.2. Commutator End Head
  • 21.2.3. Bearings
  • 21.2.4. Brush and Commutator
  • 21.2.5. Armature
  • 21.2.6. Frame and Field Assembly
  • 21.2.7. Assembly
  • 21.3. When Changing Brushes
  • 22. Drive Motor 300 AMP
  • 22.1. Component Repair
  • 22.2. Inspection and Troubleshooting
  • 22.2.1. Drive End Head
  • 22.2.2. Commutator End Head
  • 22.2.3. Bearings
  • 22.2.4. Brush and Commutator
  • 22.2.5. Armature
  • 22.2.6. Frame and Field Assembly
  • 22.2.7. Assembly
  • 22.3. When changing brushes
  • 23. Transmission
  • 23.1. System description
  • 23.2. Troubleshooting
  • 23.3. Removal
  • 23.4. Installation
  • 24. Transmission Axle Seal
  • 24.1. General Information
  • 24.1.1. Removal
  • 24.1.2. Installation
  • 25. Transmission Disassembly / Assembly
  • 25.1. Disassembly
  • 25.2. Assembly
  • 26. Parking Brake System
  • 26.1. Brake Theory of Operation
  • 26.2. Brake Adjustment
  • 26.3. Brake Shoe Removal / Installation
  • 27. Drive Wheel
  • 27.1. Removal
  • 27.2. Installation
  • 28. Load Wheels, CSX
  • 28.1. Removeal and Installation
  • 29. Load Wheels, WRX/WSX
  • 29.1. Removal and Installation
  • 29.2. Stabilizing Caster
  • 29.2.1. Maintenance and Adjustments
  • 29.2.2. Caster Adjustment
  • 29.2.3. Troubleshooting
  • 29.2.4. Stabilizing Caster
  • 30. Stabilizing Caster
  • 30.1. Stabilizing Caster
  • 30.1.1. Disassembly
  • 30.1.2. Inspection
  • 30.1.3. Assembly
  • 31. Steering Arm / Handle
  • 31.1. Control Handle Stem
  • 31.1.1. Removal
  • 31.1.2. Inspection
  • 31.1.3. Installation
  • 32. Steering Handle Head
  • 32.1. Control Handle Head
  • 32.1.1. Removal
  • 32.1.2. Installation
  • 32.2. Direction Control Switches
  • 32.3. Horn, Raise, and Lower Switches
  • 32.4. Potentiometer
  • 33. Electrical System
  • 33.1. Electrical Panel Components
  • 33.2. List of Symbols
  • 33.2.1. Circuit Diagram 1(5)
  • 33.2.2. Circuit Diagram 2(5)
  • 33.2.3. Circuit Diagram 3(5)
  • 33.2.4. Circuit Diagram 4(5)
  • 33.2.5. Circuit Diagram 5(5)
  • 33.3. Description of Function
  • 33.3.1. General
  • 33.3.2. Adjustable Settings
  • 33.3.3. References
  • 33.3.4. Key Switch S17 in the ON Position
  • 33.3.5. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 33.3.6. Driving, Fork Direction
  • 33.3.7. Driving, Steer Wheel Direction
  • 33.3.8. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 33.3.9. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 33.3.10. Reverser switch
  • 33.3.11. Lifting the Forks
  • 33.3.12. Lowering the Forks
  • 33.3.13. Horn
  • 33.4. Options
  • 33.4.1. Lifting the Forks (Manual Valve)
  • 33.4.2. Tilting the Forks
  • 33.4.3. Sideshifting the Forks
  • 33.4.4. Extend/Retract the Forks
  • 34. Amp Contactor
  • 34.1. Maintenance
  • 34.1.1. Removal/Replacement of Contact Tips
  • 35. EE Contactor
  • 35.1. Maintenance
  • 35.1.1. Removal/Replacement of Contact Tips
  • 36. Battery Controller / Hourmeter / Lift Interrupt
  • 36.1. General Information
  • 36.2. Electrical
  • 36.2.1. Voltage
  • 36.3. Battery Controller (BC)
  • 36.3.1. General Information
  • 36.3.2. Reset
  • 36.3.3. Key Switch
  • 36.3.4. Hourmeter
  • 36.4. Troubleshooting
  • 36.4.1. Battery Discharge Indicator (BDI)
  • 36.4.2. Hourmeter
  • 37. Transistor Controller
  • 37.1. Motor Circuit
  • 37.2. Control Circuit
  • 37.3. Technical Specification
  • 37.4. Adjustment of Controller
  • 37.4.1. Connection of Handset
  • 37.5. Maintenance
  • 37.5.1. Safety
  • 37.5.2. Cleaning
  • 37.6. Diagnostics and Troubleshooting
  • 37.6.1. Handset Diagnostics
  • 37.6.2. Troubleshooting
  • 37.6.3. Troubleshooting Chart Using the Handset
  • 38. Electrical System Troubleshooting Chart Index
  • 39. Electrical System Troubleshooting Charts
  • 40. Handset Operation
  • 40.1. Operating Modes
  • 40.2. Revert to Previous Settings
  • 40.3. Handset Self Test
  • 40.4. LED Diagnostics
  • 41. Pump Motor
  • 41.1. Component Repair
  • 41.1.1. Disassembly
  • 41.2. Inspection and Troubleshooting
  • 41.2.1. Drive End Head
  • 41.2.2. Commutator End Head
  • 41.2.3. Bearings
  • 41.2.4. Brush and Commutator
  • 41.2.5. Armature
  • 41.2.6. Frame and Field Assembly
  • 41.2.7. Assembly
  • 41.3. When changing brushes
  • 42. Hydraulic System
  • 42.1. General
  • 42.2. Description of Function
  • 42.2.1. Hydraulic Schematic
  • 42.2.2. CSX Hydraulic Schematic
  • 42.2.3. WRX Hydraulic Schematic
  • 42.2.4. WSX Hydraulic Schematic
  • 42.3. Main Components
  • 42.3.1. Description
  • 42.4. Maintenance
  • 42.5. Adjustments
  • 42.6. Troubleshooting
  • 42.6.1. Primary Malfunctions
  • 42.7. Removal
  • 42.8. Installation
  • 43. Lift Pump Assembly
  • 43.1. Disassembly
  • 43.2. Inspection
  • 43.3. Assembly
  • 44. Manual Spool Valve
  • 44.1. Removal
  • 44.2. Disassembly and Inspection
  • 44.3. Assembly
  • 45. Mast, 2 Stage
  • 45.1. Shimming Mast on Truck.
  • 45.1.1. Shimming the Carriage.
  • 45.1.2. Shimming the Rails
  • 45.2. Two Stage Mast
  • 45.2.1. Removal
  • 45.2.2. Installation
  • 45.2.3. Disassembly
  • 45.2.4. Assembly
  • 46. Mast, 3 Stage
  • 46.1. Shimming Mast on Truck.
  • 46.1.1. Shimming the Carriage.
  • 46.1.2. Shimming the Rails.
  • 46.2. Three Stage Mast
  • 46.2.1. Removal
  • 46.2.2. Installation
  • 46.2.3. Disassembly
  • 46.2.4. Assembly
  • 47. Sideshifter
  • 47.1. Mounting Instructions
  • 47.1.1. Installation
  • 47.2. Operation and Maintenance
  • 47.2.1. Lower Slides
  • 47.2.2. Upper Slides
  • 47.2.3. Cylinder
  • 48. Reach, Single
  • 48.1. Maintenance
  • 48.2. Reach Repair
  • 48.2.1. Disassembly
  • 48.2.2. Assembly
  • 49. Lift Cylinder, 2 Stage
  • 49.1. Two Stage Full Freelift Mast Freelift Cylinder Repair
  • 49.1.1. Removal
  • 49.1.2. Disassembly
  • 49.1.3. Assembly
  • 49.1.4. Installation
  • 49.2. Two Stage Full Freelift Mast Staging Cylinder Repair
  • 49.2.1. Removal
  • 49.2.2. Disassembly
  • 49.2.3. Assembly
  • 49.2.4. Installation
  • 49.3. Two Stage Mast Lift Cylinder Repair
  • 49.3.1. Removal
  • 49.3.2. Disassembly
  • 49.3.3. Assembly
  • 49.3.4. Installation
  • 50. Freelift Cylinder, 3 Stage
  • 50.1. Freelift Cylinder Repair
  • 50.1.1. Removal
  • 50.1.2. Disassembly
  • 50.1.3. Assembly
  • 50.1.4. Installation
  • 51. Tilt Cylinder, CSX
  • 51.1. Removal
  • 51.2. Disassembly
  • 51.3. Inspection
  • 51.4. Assembly
  • 51.5. Installation
  • 52. Tilt Cylinder, WRX
  • 52.1. Removal
  • 52.2. Disassembly
  • 52.3. Inspection
  • 52.4. Assembly
  • 52.5. Installation
  • 53. Reach Cylinder
  • 53.1. Removal
  • 53.2. Disassembly
  • 53.3. Inspection
  • 53.4. Assembly
  • 53.5. Installation
  • 54. Back Cover
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