BT HWE100, HWE100S, LWE130 Service Manual 238344-040
BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 2
BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 3
BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 4
BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 5

BT HWE100, HWE100S, LWE130 Service Manual 238344-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 238344-040
  • : Service Manual PDF
  • Number of Pages: 142
  • Size: 7.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • HWE100, HWE100S, LWE130
  • 1. Return To HomePage
  • 2. Table of Contents
  • 3. Technical data
  • 3.1. General tightening torques
  • 4. Maintenance
  • 4.1. Safety regulations with maintenance work
  • 4.2. Cleaning and washing
  • 4.2.1. External cleaning
  • 4.2.2. Cleaning the motor compartment
  • 4.2.3. Electrical components
  • 4.3. Safe lifting
  • 4.4. Lifting the truck HWE100/HWE100S
  • 4.5. Lifting the truck LWE130
  • 4.5.1. Using a lifting device
  • 4.5.2. Lifting points, using another fork lift truck
  • 4.6. Placing the truck on its side HWE100/HWE100S
  • 4.7. Maintenance Schedule
  • 4.8. Oil and lubricants
  • 5. Tools
  • 5.1. Super Seal connectors
  • 5.2. AMP connectors
  • 5.2.1. AMP Connectors, 040 series
  • 5.3. Molex connectors
  • 5.4. Grease guns
  • 5.5. Other tools
  • 6. Chassis – 0000
  • 6.1. Support arms HWE100
  • 6.1.1. Placement of supportarms
  • 6.2. Support arms HWE100S
  • 6.2.1. General
  • 6.2.2. Main Components
  • 6.2.3. Maintenance
  • 6.2.4. Adjusting the support arm width
  • 6.2.5. Replacing support arms
  • 7. Drive unit/drive gear – 2000
  • 7.1. Component parts
  • 7.2. Service and repairs
  • 7.2.1. Dismantling the motor from the truck
  • 7.2.2. Inspection/replacement of the carbon brushes
  • 7.2.3. Replacing the drive gear
  • 7.2.4. Cleaning
  • 7.2.5. Maintenance of brakes
  • 7.2.6. Replacing the brake disc
  • 8. Wheel system – 3000
  • 8.1. Castor wheel suspension HWE100/ HWE100S
  • 8.1.1. Components
  • 8.1.2. Lubricating the nipples
  • 8.1.3. Adjusting the castor wheel pressure
  • 8.2. Castor wheel LWE130
  • 8.2.1. Lubricating the nipples
  • 9. Steering system – 4000
  • 9.1. Components
  • 10. Electrical system – 5000
  • 10.1. General
  • 10.1.1. Firmware (truck control software)
  • 10.2. Names of parts
  • 10.3. Electric equipment list summary
  • 10.3.1. Electric component overview
  • 10.4. Access to the main electric panel
  • 10.5. Electric circuit overview
  • 10.6. Symbol list
  • 10.7. Electric wiring diagram
  • 10.8. Automatic height adjustment
  • 10.9. Functional description
  • 10.9.1. Operating principle
  • 10.9.2. Transistor regulator
  • 10.9.2.1. General
  • 10.9.3. Battery charging on-board the truck (machine number 947624-)
  • 10.9.3.1. Charging
  • 10.9.3.2. Technical data
  • 10.9.3.3. Alarm indications on charger
  • 10.9.4. Battery charge level status
  • 10.9.4.1. Battery display (option)
  • 10.9.5. Built-in charger for charging on a lorry – LWE130
  • 10.9.5.1. General
  • 10.9.5.2. Installation recommendations for the connection point on a lorry
  • 10.9.5.3. Installation on the truck
  • 10.9.5.4. Charging
  • 10.9.5.5. Troubleshooting
  • 10.9.5.6. Technical data
  • 10.9.6. Limiting the travel speed
  • 10.9.7. Hour meter modes
  • 10.9.8. Hand-held terminal
  • 10.9.8.1. General
  • 10.9.8.2. Connecting the hand-held terminal
  • 10.9.8.3. Hand-held terminal overview
  • 10.9.8.4. Hand-held terminal menus
  • 10.10. Troubleshooting
  • 10.10.1. General
  • 10.10.2. Displaying error codes
  • 10.10.2.1. Direct error code display
  • 10.10.2.2. Displaying error code on the hand-held terminal
  • 10.10.2.3. Error history
  • 10.10.3. Error code list
  • 10.10.4. TESTER function
  • 10.11. Parameters and settings
  • 10.11.1. General
  • 10.11.2. Setting the parameters
  • 10.11.3. Parameter list
  • 10.11.4. Parameter description
  • 10.11.4.1. Acceleration ramp time (ACC.DELAY)
  • 10.11.4.2. Deceleration ramp time (ACC.DELAY)
  • 10.11.4.3. Release breaking intensity (RELEASE BRAKING)
  • 10.11.4.4. Inversion braking intensity (INVERSION BRAKING)
  • 10.11.4.5. Maximum speed (CUTBACK SPEED 3)
  • 10.11.4.6. Reset service counter (CHECK UP DONE)
  • 10.11.4.7. Select service warning type (CHECK UP TYPE)
  • 10.11.4.8. Time to next service (CHECK UP HOURS)
  • 10.11.5. Transferring parameter settings
  • 10.11.5.1. General
  • 10.11.5.2. From the truck to the hand-held terminal
  • 10.11.5.3. From the hand-held terminal to the truck
  • 10.11.6. Speed potentiometer calibration
  • 10.11.6.1. General
  • 10.11.6.2. Procedure
  • 10.12. Technical data
  • 10.12.1. SEM-X transistor regulator
  • 11. Hydraulic system – 6000
  • 11.1. HWE100/HWE100S
  • 11.2. Hydraulics diagram and main components HWE100/HWE100S
  • 11.3. Hydraulics diagram and components LWE130
  • 11.4. Description HWE100/HWE100S/ LWE130
  • 11.4.1. Operating pressure and pressure limitation
  • 11.5. Adjustments
  • 11.5.1. Adjustment of the pressure limit valve HWE100/HWE130
  • 11.5.2. Adjustment of the pressure limit valve LWE130
  • 11.6. Tools HWE100/HWE100S/LWE130
  • 12. Lift mast HWE100/HWE100S – 7000
  • 12.1. Main mast
  • 12.1.1. Components
  • 12.1.2. Maintenance
  • 12.1.2.1. Mounting
  • 12.1.2.2. Lubrication
  • 12.1.3. Cylinder
  • 12.1.3.1. Disassembly
  • 12.1.3.2. Assembly
  • 12.2. Fork carriage
  • 12.2.1. Maintenance
  • 12.3. Main lift chain system
  • 12.3.1. Checking the chain setting
  • 12.3.2. Chain inspection
  • 12.3.2.1. Surface rust
  • 12.3.2.2. Rusty links
  • 12.3.2.3. Stiff links
  • 12.3.2.4. Bolt rotation
  • 12.3.2.5. Loose bolts
  • 12.3.2.6. Outline wear
  • 12.3.2.7. Stretching
  • 12.3.2.8. Damaged discs
  • 12.3.2.9. Damaged bolts
  • 12.3.2.10. Dirty chain
  • 12.3.3. Cleaning
  • 12.3.4. Lubrication
  • 13. Accessories – 9000
  • 13.1. Automatic height adjustment HWE100/HWE100S
  • 13.1.1. General
  • 13.1.2. Electrical wiring diagram
  • 14. Destruction instructions
  • 14.1. General
  • 14.2. Procedure
  • 14.3. Abbreviations
  • 14.4. Sorting
  • 14.5. Chassis (0300)
  • 14.5.1. Disassembly
  • 14.5.2. Material handling
  • 14.6. Hoods, hatches (0340)
  • 14.6.1. Disassembly
  • 14.6.2. Material handling
  • 14.7. Electric Pump Motor (1710)
  • 14.7.1. Disassembly
  • 14.7.2. Material handling
  • 14.8. Drive assembly/drive motor (1760/ 2550)
  • 14.8.1. Disassembly
  • 14.8.2. Material handling
  • 14.9. Wheels (3500)
  • 14.9.1. Disassembly
  • 14.9.2. Material handling
  • 14.10. Tiller arm (4110)
  • 14.10.1. Disassembly
  • 14.10.2. Material handling
  • 14.11. General electrical equipment (5100)
  • 14.11.1. Disassembly
  • 14.11.2. Material handling
  • 14.12. Hydraulic unit (6100)
  • 14.12.1. Disassembly
  • 14.12.2. Material handling
  • 14.13. Hydraulic cables/cylinders (6230/ 6610)
  • 14.13.1. Disassembly
  • 14.13.2. Material handling
  • 14.14. Main mast and fork carriage (7100)
  • 14.14.1. Disassembly
  • 14.14.2. Material handling
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