BT LPE200 Repair Manual 7519086-040 - Image 2

BT LPE200 Repair Manual 7519086-040 - Image 3

BT LPE200 Repair Manual 7519086-040 - Image 4

BT LPE200 Repair Manual 7519086-040 - Image 5

BT LPE200 Repair Manual 7519086-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 7519086-040
: Service Manual PDF
Number of Pages: 206
Size: 18.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LPE200

1. Contents
2. General introduction
2.1. How to use this manual
2.2. Warning symbols
2.3. Pictograms
2.3.1. Screws/Nuts
3. General safety rules
3.1. Work safety
3.2. Electrical system
3.3. Safe lifting
3.4. Truck modifications
4. Operation and connection sequences
4.1. Function description
4.1.1. Operating principle
5. Parameters and adjustments
5.1. General
5.2. Displaying parameters – without the CAN service key
5.3. Adjusting operator parameters without the CAN service key
5.4. Displaying changing parameters – CAN service key connected
5.4.1. Changing a parameter
5.5. List of operator parameters
5.5.1. Description of operator parameters
5.5.1.1. 1 – Creep speed (P320-8)
5.5.1.2. 2 – Max. speed
5.5.1.3. 3 – Acceleration
5.5.1.4. 4 – Neutral speed reduction
5.5.1.5. 5 – Logout
5.5.1.6. 9 – OTP – Optimal Truck Performance (option)
5.5.1.7. Travel speed reduction – steering angle
5.6. List of service parameters
5.6.1. Description of service parameters
5.6.1.1. 10 – PIN code
5.6.1.2. To store a new PIN code
5.6.1.3. To delete a stored PIN code
5.6.1.4. 14 Creep speed
5.6.1.5. 15 – Non-configurable options
5.6.1.6. Setting non-configurable options
5.6.1.7. 16 – Configurable option 1
5.6.1.8. 17 – Configurable option 2
5.6.1.9. 18 – Configurable option 3
5.6.1.10. 19 – Configurable option 4
5.6.1.11. 20 – Hour meter selection
5.6.1.12. 21 – Battery size
5.6.1.13. Instructions for verifying the parameter setting
5.6.1.14. Instructions for verifying the parameter setting
5.6.1.15. 22 – Brake switch
5.6.1.16. 25 – Service intervals
5.6.1.17. 28 – Button selection
5.6.1.18. 39 – Login method operator parameter access
5.6.1.19. Expanded keypad – General
5.6.1.20. Expanded keypad Programming
5.6.2. Configurable Option parameters
5.6.2.1. General
5.6.2.2. Parameters 16 to 19 configurable options
5.6.2.3. Changing configurable optional functions
6. Installation and commissioning
6.1. Transporting the truck
6.2. Transporting the mast
6.3. Lifting the truck
6.4. Battery installation
6.5. Battery replacement
6.5.1. Changing the battery without the help of a battery changer
6.5.2. Changing the battery with a battery changing table.
7. Maintenance
7.1. Introduction
7.2. Maintenance instructions
7.2.1. Cleaning and washing
7.2.2. High-pressure washers
7.2.3. Degreasing agents
7.2.4. Cleaning the exterior
7.2.5. Cleaning the chain
7.2.6. Cleaning the motor compartment
7.2.7. Electric components
7.3. Checks for cracks
7.3.1. Visual inspection
7.3.2. Crack detection
7.3.2.1. Crack detection with liquid penetrant
7.3.2.2. Crack detection with magnetic yoke
7.4. Maintenance schedule
7.5. Fuses
8. Diagnostics and troubleshooting
8.1. General
8.2. Towing a defective truck
8.2.1. Tow using a tow truck and tow wagon
8.3. Error code history
8.3.1. List of error codes
8.4. Transistor regulator troubleshooting and error codes
8.4.1. General
8.4.2. Transistor regulator error
8.4.3. Resetting errors
8.5. Built-in test function
8.5.1. Digital inputs/outputs test mode
8.5.2. Transistor regulator inputs
8.5.3. Transistor regulator outputs
8.5.4. Digital input to electronic card A2.
8.5.5. Extra functions
8.6. Display test function
8.7. Technical specifications Curtis 1243
9. PowerTrak cylinder
9.1. Component parts
9.2. Removing the PowerTrak cylinder and spring guides
10. Truck traction
10.1. Component parts
10.2. Removing the motor from the truck
10.2.1. Assembly
10.3. Service/repairs
10.3.1. Disassembly of the motor
10.3.2. Motor installation
10.3.3. Cleaning
10.4. Technical data
10.5. Engine mounts
10.5.1. Component parts
10.5.2. Component List
11. Drive/Transmission assembly
11.1. General
11.2. Component parts
11.3. Disassembly of the drive unit from the truck
11.4. Assembly of the drive unit in the truck
11.5. Oil check or change
11.5.1. Checking/refilling the oil
11.5.2. Oil change
11.6. Replacing the sealing ring
11.6.1. Dismantling
11.6.2. Fitting
11.7. Leakage from top cover
12. Brake system/Wheels
12.1. P320-6
12.1.1. Main components
12.1.2. Maintenance
12.1.2.1. Replacing the brake disc
12.2. Brake P320-8
12.2.1. Main components
12.2.2. Maintenance
12.2.2.1. Replacing the brake disc
12.2.2.2. Adjusting clearance
12.3. Fork wheels
12.3.1. Single wheel installation
12.3.2. Fitting the bogie wheel
12.4. Fork wheel installation
12.4.1. Bogie wheel
12.5. Wheel fork
12.5.1. Installing new bushings
12.5.2. Components
13. Steering system
13.1. Components parts, tiller arm
13.2. Adjustments
13.2.1. Adjusting the brake microswitch
13.2.2. Tiller arm handle
13.2.3. Disassembling/assembling the steering unit handle
13.2.3.1. Disassembly
13.2.3.2. Assembly
14. Electrical system 5000
14.1. General
14.1.1. Part number for software/hardware
14.1.2. Terminology
14.2. Battery
14.2.1. Replacing the battery
14.2.2. Charging the battery
14.3. Hour counter and battery status
15. Hydraulic system
15.1. General
15.1.1. Tools
15.2. Adjusting the pressure-limiting valve
16. Fork carriage
16.1. Adjusting clearance between the fork carriage and frame
16.2. Remove the fork carriage
17. Accessories
17.1. Built-in battery charger (option)
17.1.1. Technical data
17.1.2. Charging
17.1.3. Troubleshooting and service
17.1.4. Adjusting the charger
17.2. DC/DC converter
17.2.1. Drilling for 12 V socket installation
17.2.2. Installation of the DC/DC converter and 12 V socket
17.2.3. Wiring diagram
17.2.4. Material
17.3. Spider expansion unit (SEU)
17.4. TLS – Truck log system (optional)
17.4.1. General
17.4.2. Registration
17.4.3. Logging in/out SD16
17.4.4. Logging in/out S16
17.4.5. Collision sensor
17.4.6. Settings
17.5. ID unit (optional)
17.6. OTP – Optimal Truck Performance
17.6.1. Travel speed reduction – steering angle
18. Instructions for disposal
18.1. General
18.2. Marking of plastics
18.2.1. General marking of products and packaging
18.2.2. Marking according to the manufacturers standards
18.2.2.1. Abbreviations
18.2.2.2. Marking examples
18.3. Pressure vessels
18.3.1. Gas struts
18.4. Sorting categories
19. Electrical components and electrical diagram
19.1. Electric components
19.1.1. List of electrical components
19.2. Wiring diagram
19.2.1. List of symbols
19.2.2. Overview
19.2.3. Wiring diagram P320
20. Hydraulics schematics
20.1. P320
20.1.1. List of symbols
21. Tool
21.1. Super Seal connectors
21.2. AMP connectors
21.2.1. AMP connectors, Multilock series 040
21.3. Molex connectors
21.4. Other tools
22. Service data and grease specifications
22.1. General tightening torques
22.1.1. Galvanised, non-oiled screws
22.1.2. Untreated, oiled bolts
22.2. Lubrication chart
22.3. Oil and grease specification
23. Technical data

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