BT OPUS OSE120CB Service Manual 228590-040

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BT OPUS OSE120CB Service Manual 228590-040

$30.00

Type Of Manual: Service Manual
Manual ID: 228590-040
: Service Manual PDF
Number of Pages: 178
Size: 7.2MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OPUS OSE120CB

1. Table of contents
2. Technical data
2.1. Tightening torques
2.2. General tightening torques
2.2.1. Galvanised, non-oiled bolts
2.2.2. Untreated, oiled bolts
3. Maintenance
3.1. Safety rules during maintenance work
3.2. Cleaning and washing
3.2.1. External cleaning
3.2.2. Cleaning the motor compartment
3.2.3. Electric components
3.3. Safe lifting
3.4. Lifting the truck
3.5. Maintenance schedule
3.6. Lubrication schedule
3.7. Oil and grease specification
4. Tools
4.1. Super Seal connectors
4.2. AMP connectors
4.2.1. AMP Connectors, 040 series
4.3. Molex connectors
4.4. Grease guns
4.5. Other tools
5. Electric drive motor – 1760
5.1. Component parts
5.2. Removing the motor from the truck
5.3. Refitting the motor in the truck
5.4. Service and repairs
5.4.1. Cleaning
6. Drive unit/gear – 2550
6.1. General
6.2. Included components
6.3. Disassembly of the drive unit from the truck
6.4. Assembly of the drive unit in the truck
6.5. Oil inspection or changing oil
6.5.1. Oil inspection/replenishment
6.5.2. Changing oil
6.6. Replacing the gasket ring
6.6.1. Disassembly
6.6.2. Assembly
6.7. Leakage from top cover
6.8. Pin bolt replacement
7. Electromagnetic brake – 3370
7.1. Included components
7.2. Disassembly
7.2.1. Inspection
7.3. Assembly
7.4. Manual release of the brake
7.5. Adjustment
7.5.1. Adjusting the play
8. Support wheels – 3500
8.1. General
8.2. Main component of support wheel
8.2.1. Replacing the wheel
8.2.2. Replacing the wheel bearings
9. Electrical steering system – 4300
9.1. General
9.1.1. Electrical steering servo
9.2. Component overview
9.3. Adjustment
9.3.1. Reference sensor
9.3.2. Calibration
9.4. Disassembly/assembly of pushbuttons
9.4.1. Replacing the hornbutton/switch
9.4.2. Replacing the lifting/lowering pushbutton
9.4.3. Replacing the pushbutton
9.5. Replacing the potentiometer
9.6. Inspection and replacement of the lateral movement line (Ergo version)
9.7. Replacing the inductive brake sensor
9.8. Replacing the viscous damper
10. Electrical systems – 5000
10.1. General
10.1.1. Software/hardware order numbers
10.1.2. Nomenclature
10.2. Electrical equipment overview
10.2.1. Electric component overview
10.3. Electrical wiring diagram
10.3.1. Symbol list
10.4. Overview
10.4.1. Detailed wiring diagram
10.5. Functional description
10.5.1. Description of the steering servo system
10.5.2. Spider expansion unit (SEU)
10.5.3. Speed limitation
10.5.4. Hour meter and battery condition
10.5.5. TLS – Truck log system (optional)
10.5.6. ID unit (optional)
10.6. Parameters adjustments
10.6.1. General
10.6.2. Displaying parameters – without the CAN service key
10.6.3. Adjusting operator parameters – without the CAN service key
10.6.4. Displaying changing parameters – CAN service key connected
10.6.5. List of Operator parameters
10.6.6. Description of operator parameters
10.6.7. List of Service parameters
10.6.8. Description of Service parameter
10.6.9. Configurable Option Parameters
10.7. Diagnostic and troubleshooting
10.7.1. General
10.7.2. Fault code history
10.7.3. List of error codes
10.7.4. Transistor regulator troubleshooting and error codes
10.7.5. Built-in Test Function
10.7.6. Display test mode
10.8. Technical specifications – Curtis 1243
11. Hydraulic system – 6000
11.1. General
11.2. Hydraulic component overview
11.2.1. Component overview
11.3. Hydraulic diagram
11.4. Functional description
11.4.1. Fork lifting
11.4.2. Fork lowering
11.4.3. Operating pressure
11.4.4. Relief valve
11.4.5. Pressure sensor, B10
11.5. Adjustments
11.5.1. Adjusting the pressure limiting valve
12. Main lift chain system – 7120
12.1. General
12.2. Checking the chain setting
12.3. Chain inspection
12.3.1. Noise
12.3.2. Surface rust
12.3.3. Rusty links
12.3.4. Stiff links
12.3.5. Bolt rotation
12.3.6. Loose bolts
12.3.7. Outline wear
12.3.8. Stretching
12.3.9. Damage
12.3.10. Damaged discs
12.3.11. Damaged bolts
12.3.12. Dirty chain
12.4. Cleaning
12.5. Lubrication
13. Fork carriage – 7420
13.1. Included components
13.2. Disassembly of the fork carriage
13.3. Roller replacement
14. Destruction instructions
14.1. General
14.2. Procedure
14.3. Abbreviations
14.4. Sorting
14.5. Hoods, hatches (0340)
14.5.1. Dismantling
14.5.2. Material handling
14.6. Hoods, hatches (0340)
14.6.1. Dismantling
14.6.2. Material handling
14.7. Seat, cushions (0620)
14.7.1. Dismantling
14.7.2. Material handling
14.8. Wall/floor covering (0670)
14.8.1. Dismantling
14.8.2. Material handling
14.9. Internal fittings (0680)
14.9.1. Dismantling
14.9.2. Material handling
14.10. Electric motors (1700)
14.10.1. Dismantling
14.10.2. Material handling
14.11. Drive assembly/gear (2550)
14.11.1. Dismantling
14.11.2. Material handling
14.12. Wheels (3500)
14.12.1. Dismantling
14.12.2. Material handling
14.13. Steering arm (4110)
14.13.1. Dismantling
14.13.2. Material handling
14.14. General electronic equipment (5100)
14.14.1. Dismantling
14.14.2. Material handling
14.15. Battery cut out connector/ contactor (5190)
14.15.1. Dismantling
14.15.2. Material handling
14.16. Extra I/O module (5730)
14.16.1. Dismantling
14.16.2. Material handling
14.17. Hydraulic unit (6100)
14.17.1. Dismantling
14.17.2. Material handling
14.18. Hydraulic lines chassis (6230) and main lift cylinders (6610)
14.18.1. Dismantling
14.18.2. Material handling
14.19. Frame/chassis (7420)
14.19.1. Dismantling
14.19.2. Material handling
14.20. Charger adaptor (9380)
14.20.1. Dismantling
14.20.2. Material handling
14.21. Other extra equipment, tuck log device (9420)
14.21.1. Dismantling
14.21.2. Material handling
14.22. Other extra equipment, load support (9500)
14.22.1. Dismantling
14.22.2. Material handling
14.23. Other extra equipment, writing table (9500)
14.23.1. Dismantling
14.23.2. Material handling
14.24. Other extra equipment, support (9500)
14.24.1. Dismantling
14.24.2. Material handling

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