BT OPUS OSE120CB Service Manual 228590-040
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BT OPUS OSE120CB Service Manual 228590-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 228590-040
  • : Service Manual PDF
  • Number of Pages: 178
  • Size: 7.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OPUS OSE120CB
  • 1. Table of contents
  • 2. Technical data
  • 2.1. Tightening torques
  • 2.2. General tightening torques
  • 2.2.1. Galvanised, non-oiled bolts
  • 2.2.2. Untreated, oiled bolts
  • 3. Maintenance
  • 3.1. Safety rules during maintenance work
  • 3.2. Cleaning and washing
  • 3.2.1. External cleaning
  • 3.2.2. Cleaning the motor compartment
  • 3.2.3. Electric components
  • 3.3. Safe lifting
  • 3.4. Lifting the truck
  • 3.5. Maintenance schedule
  • 3.6. Lubrication schedule
  • 3.7. Oil and grease specification
  • 4. Tools
  • 4.1. Super Seal connectors
  • 4.2. AMP connectors
  • 4.2.1. AMP Connectors, 040 series
  • 4.3. Molex connectors
  • 4.4. Grease guns
  • 4.5. Other tools
  • 5. Electric drive motor – 1760
  • 5.1. Component parts
  • 5.2. Removing the motor from the truck
  • 5.3. Refitting the motor in the truck
  • 5.4. Service and repairs
  • 5.4.1. Cleaning
  • 6. Drive unit/gear – 2550
  • 6.1. General
  • 6.2. Included components
  • 6.3. Disassembly of the drive unit from the truck
  • 6.4. Assembly of the drive unit in the truck
  • 6.5. Oil inspection or changing oil
  • 6.5.1. Oil inspection/replenishment
  • 6.5.2. Changing oil
  • 6.6. Replacing the gasket ring
  • 6.6.1. Disassembly
  • 6.6.2. Assembly
  • 6.7. Leakage from top cover
  • 6.8. Pin bolt replacement
  • 7. Electromagnetic brake – 3370
  • 7.1. Included components
  • 7.2. Disassembly
  • 7.2.1. Inspection
  • 7.3. Assembly
  • 7.4. Manual release of the brake
  • 7.5. Adjustment
  • 7.5.1. Adjusting the play
  • 8. Support wheels – 3500
  • 8.1. General
  • 8.2. Main component of support wheel
  • 8.2.1. Replacing the wheel
  • 8.2.2. Replacing the wheel bearings
  • 9. Electrical steering system – 4300
  • 9.1. General
  • 9.1.1. Electrical steering servo
  • 9.2. Component overview
  • 9.3. Adjustment
  • 9.3.1. Reference sensor
  • 9.3.2. Calibration
  • 9.4. Disassembly/assembly of pushbuttons
  • 9.4.1. Replacing the hornbutton/switch
  • 9.4.2. Replacing the lifting/lowering pushbutton
  • 9.4.3. Replacing the pushbutton
  • 9.5. Replacing the potentiometer
  • 9.6. Inspection and replacement of the lateral movement line (Ergo version)
  • 9.7. Replacing the inductive brake sensor
  • 9.8. Replacing the viscous damper
  • 10. Electrical systems – 5000
  • 10.1. General
  • 10.1.1. Software/hardware order numbers
  • 10.1.2. Nomenclature
  • 10.2. Electrical equipment overview
  • 10.2.1. Electric component overview
  • 10.3. Electrical wiring diagram
  • 10.3.1. Symbol list
  • 10.4. Overview
  • 10.4.1. Detailed wiring diagram
  • 10.5. Functional description
  • 10.5.1. Description of the steering servo system
  • 10.5.2. Spider expansion unit (SEU)
  • 10.5.3. Speed limitation
  • 10.5.4. Hour meter and battery condition
  • 10.5.5. TLS – Truck log system (optional)
  • 10.5.6. ID unit (optional)
  • 10.6. Parameters adjustments
  • 10.6.1. General
  • 10.6.2. Displaying parameters – without the CAN service key
  • 10.6.3. Adjusting operator parameters – without the CAN service key
  • 10.6.4. Displaying changing parameters – CAN service key connected
  • 10.6.5. List of Operator parameters
  • 10.6.6. Description of operator parameters
  • 10.6.7. List of Service parameters
  • 10.6.8. Description of Service parameter
  • 10.6.9. Configurable Option Parameters
  • 10.7. Diagnostic and troubleshooting
  • 10.7.1. General
  • 10.7.2. Fault code history
  • 10.7.3. List of error codes
  • 10.7.4. Transistor regulator troubleshooting and error codes
  • 10.7.5. Built-in Test Function
  • 10.7.6. Display test mode
  • 10.8. Technical specifications – Curtis 1243
  • 11. Hydraulic system – 6000
  • 11.1. General
  • 11.2. Hydraulic component overview
  • 11.2.1. Component overview
  • 11.3. Hydraulic diagram
  • 11.4. Functional description
  • 11.4.1. Fork lifting
  • 11.4.2. Fork lowering
  • 11.4.3. Operating pressure
  • 11.4.4. Relief valve
  • 11.4.5. Pressure sensor, B10
  • 11.5. Adjustments
  • 11.5.1. Adjusting the pressure limiting valve
  • 12. Main lift chain system – 7120
  • 12.1. General
  • 12.2. Checking the chain setting
  • 12.3. Chain inspection
  • 12.3.1. Noise
  • 12.3.2. Surface rust
  • 12.3.3. Rusty links
  • 12.3.4. Stiff links
  • 12.3.5. Bolt rotation
  • 12.3.6. Loose bolts
  • 12.3.7. Outline wear
  • 12.3.8. Stretching
  • 12.3.9. Damage
  • 12.3.10. Damaged discs
  • 12.3.11. Damaged bolts
  • 12.3.12. Dirty chain
  • 12.4. Cleaning
  • 12.5. Lubrication
  • 13. Fork carriage – 7420
  • 13.1. Included components
  • 13.2. Disassembly of the fork carriage
  • 13.3. Roller replacement
  • 14. Destruction instructions
  • 14.1. General
  • 14.2. Procedure
  • 14.3. Abbreviations
  • 14.4. Sorting
  • 14.5. Hoods, hatches (0340)
  • 14.5.1. Dismantling
  • 14.5.2. Material handling
  • 14.6. Hoods, hatches (0340)
  • 14.6.1. Dismantling
  • 14.6.2. Material handling
  • 14.7. Seat, cushions (0620)
  • 14.7.1. Dismantling
  • 14.7.2. Material handling
  • 14.8. Wall/floor covering (0670)
  • 14.8.1. Dismantling
  • 14.8.2. Material handling
  • 14.9. Internal fittings (0680)
  • 14.9.1. Dismantling
  • 14.9.2. Material handling
  • 14.10. Electric motors (1700)
  • 14.10.1. Dismantling
  • 14.10.2. Material handling
  • 14.11. Drive assembly/gear (2550)
  • 14.11.1. Dismantling
  • 14.11.2. Material handling
  • 14.12. Wheels (3500)
  • 14.12.1. Dismantling
  • 14.12.2. Material handling
  • 14.13. Steering arm (4110)
  • 14.13.1. Dismantling
  • 14.13.2. Material handling
  • 14.14. General electronic equipment (5100)
  • 14.14.1. Dismantling
  • 14.14.2. Material handling
  • 14.15. Battery cut out connector/ contactor (5190)
  • 14.15.1. Dismantling
  • 14.15.2. Material handling
  • 14.16. Extra I/O module (5730)
  • 14.16.1. Dismantling
  • 14.16.2. Material handling
  • 14.17. Hydraulic unit (6100)
  • 14.17.1. Dismantling
  • 14.17.2. Material handling
  • 14.18. Hydraulic lines chassis (6230) and main lift cylinders (6610)
  • 14.18.1. Dismantling
  • 14.18.2. Material handling
  • 14.19. Frame/chassis (7420)
  • 14.19.1. Dismantling
  • 14.19.2. Material handling
  • 14.20. Charger adaptor (9380)
  • 14.20.1. Dismantling
  • 14.20.2. Material handling
  • 14.21. Other extra equipment, tuck log device (9420)
  • 14.21.1. Dismantling
  • 14.21.2. Material handling
  • 14.22. Other extra equipment, load support (9500)
  • 14.22.1. Dismantling
  • 14.22.2. Material handling
  • 14.23. Other extra equipment, writing table (9500)
  • 14.23.1. Dismantling
  • 14.23.2. Material handling
  • 14.24. Other extra equipment, support (9500)
  • 14.24.1. Dismantling
  • 14.24.2. Material handling
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