BT P20 Service Manual 178826-040 - Image 2

BT P20 Service Manual 178826-040 - Image 3

BT P20 Service Manual 178826-040 - Image 4

BT P20 Service Manual 178826-040 - Image 5

BT P20 Service Manual 178826-040

$30.00

Type Of Manual: Service Manual
Manual ID: 178826-040
: Service Manual PDF
Number of Pages: 98
Size: 5.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- P20

1. Contents 1
1.1. Technical data 2 – 1
1.2. Introduction Maintenance 3 – 1
1.2.1. Safety regulations with maintenance work 1
1.2.2. Cleaning and washing 3
1.2.3. Safe lifting 4
1.3. Preventive maintenance 4 – 1
1.3.1. Maintenance schedule 1
1.3.2. Lubrication schedule 6
1.4. Oil and grease specifica tion 5 – 1
1.5. Tools 6 – 1
1.5.1. Super Seal connectors 1
1.6. Electric drive motor 7 – 1
1.6.1. Component parts 1
1.6.2. Dismantling/assembling of motor from truck 3
1.6.3. Service/Repairs 4
1.6.4. Technical data 6
1.7. Drive unit/gear 8 – 1
1.7.1. Component parts 2
1.7.2. Leakage from top cover 4
1.7.3. Changing of the drive shafts sealing ring 4
1.8. Electro magnetic brake 9 – 1
1.8.1. Main components of the brake 1
1.8.2. Maintenance 2
1.8.3. Exchange of brake disc 3
1.9. Steering system 10 – 1
1.9.1. Component parts, tiller arm 1
1.9.2. Adjustments 4
1.9.3. Tiller arm handle 5
1.10. Electrical systems 11 – 1
1.10.1. Electrical parts 1
1.10.2. List of symbols and electrical wiring diagram 3
1.10.3. Functional description 11
1.10.4. Hour meter 13
1.10.5. Fault codes 14
1.10.6. Parameters 19
1.10.7. Part numbers 28
1.10.8. Transistor panel 28
1.10.9. Diagnostic and troubleshooting 29
1.10.10. Technical specifications Curtis 1243 31
1.11. Hydraulic/pneumatic system 12 – 1
1.11.1. Hydraulic chart and list of symbols 1
1.11.2. Adjusting the pressure limit valve 2
1.12. PowerTrak cylinder 13 – 1
1.12.1. Component parts 1
1.12.2. Dismantling of PowerTrak cylinder 2
1.13. Control/computer equipment 14 – 1
1.13.1. General 1
1.13.2. Connection 1
1.13.3. Layout 2
1.13.4. Function 4
1.13.5. Specifications 12
2. Technical data 2
3. Introduction Maintenance 3
3.1. Safety regulations with maintenance work
3.1.1. WARNING
3.1.2. WARNING
3.1.3. WARNING
3.1.4. CAUTION
3.2. Cleaning and washing
3.2.1. External cleaning
3.2.2. Cleaning the motor compartment
3.2.3. Electrical components
3.3. Safe lifting
3.3.1. WARNING
4. Preventive maintenance 4
4.1. Maintenance schedule
4.1.1. Pos. No.
4.1.2. Work to carry out
4.2. Lubrication schedule
4.2.1. Pos. No.
4.2.2. Service point
4.2.3. Interval/Operating hours
4.2.4. Type of lubricant
5. Oil and grease specifica tion 5
5.1. Type of lubricant
5.2. Specification
5.3. Application
6. Tools 6
6.1. Super Seal connectors
6.1.1. Application
6.1.2. AMP connectors
6.1.2.1. Application
6.1.3. Other tools
6.1.3.1. Application
7. Electric drive motor 7
7.1. Component parts
7.1.1. Description
7.2. Dismantling/assembling of motor from truck
7.2.1. Dismantling
7.2.2. Assembling
7.3. Service/Repairs
7.3.1. Dismantling of motor
7.3.2. Assembling of motor
7.3.3. Cleaning
7.4. Technical data
7.4.1. Type of machine
8. Drive unit/gear 8
8.1. Component parts
8.1.1. Description
8.1.2. Technical data
8.1.2.1. Type of truck
8.1.2.2. W18/20 P20
8.2. Leakage from top cover
8.3. Changing of the drive shafts sealing ring
8.3.1. Dismantling
8.3.2. Assembling
9. Electro magnetic brake 9
9.1. Main components of the brake
9.2. Maintenance
9.2.1. Basic Adjustment of gap
9.3. Exchange of brake disc
10. Steering system 10
10.1. Component parts, tiller arm
10.1.1. Description
10.1.2. Description
10.2. Adjustments
10.2.1. Adjusting of brake microswitch
10.3. Tiller arm handle
10.3.1. Description
10.3.2. Dismantling/Assembling
10.3.2.1. Change from ignition key to keyboard (2)
10.3.2.2. Change from keyboard to ignition key (2)
10.3.2.3. Changing of signal button/switch (9, 10)
10.3.2.4. Changing of lift/lowering button (13)
10.3.2.5. Changing of pushbutton (16)
11. Electrical systems 11
11.1. Electrical parts
11.2. List of symbols and electrical wiring diagram
11.2.1. Description
11.2.2. Function
11.2.3. Electrical wiring diagram
11.2.4. Electrical wiring diagram 1(5)
11.2.5. Electrical wiring diagram 2(5)
11.2.6. Electrical wiring diagram 3(5)
11.2.7. Electrical wiring diagram 4(5)
11.2.8. Electrical wiring diagram 5(5)
11.3. Functional description
11.3.1. Starting the truck
11.3.2. Driving without using platform and gates, speed 6 km/h
11.3.3. Driving from platform without using gates, speed 6 km/h
11.3.4. Driving from platform and using gates, speed 8 km/h
11.3.5. Neutral speed reduction
11.3.6. Picture 3
11.3.7. Neutral speed reduction in slopes
11.3.8. Braking
11.3.9. Lifting the forks
11.3.10. Lowering the forks
11.4. Hour meter
11.5. Fault codes
11.5.1. Driver parameters
11.5.1.1. Parameter
11.5.2. Parameter description
11.5.2.1. Parameter 2
11.5.2.2. Parameter 3
11.5.2.3. Parameter 4
11.5.2.4. Parameter 5
11.5.3. Driver parameters Serial number 432920AA-
11.5.3.1. Parameter
11.5.4. Parameter description
11.5.4.1. Parameter 1
11.5.4.2. Parameter 2
11.5.4.3. Parameter 3
11.5.4.4. Parameter 4
11.5.4.5. Parameter 5
11.5.5. Service parameters
11.5.5.1. Parameter
11.5.6. Parameter description
11.5.6.1. Parameter 10
11.5.6.2. Parameter 14
11.5.6.3. Parameter 20
11.5.6.4. Parameter 21
11.5.6.4.1. Function
11.5.6.4.2. Battery (Ah)
11.5.6.4.3. WARNING
11.5.6.5. Parameter 25
11.5.6.6. Parameter 28 – Serial number 432920AA-
11.5.6.7. Parameter 39
11.5.6.8. Parameter 40 – Serial number 364690AA-432919AA
11.5.6.9. Service indication – Serial number 432920AA-
11.5.6.9.1. Flashing symbol
11.5.6.9.2. Displayed data
11.5.6.9.3. Segment
11.5.6.9.4. Function
11.5.6.9.5. Segment
11.5.6.9.6. Function
11.5.6.9.7. Segment
11.5.6.9.8. Function
11.5.6.9.9. Segment
11.5.6.9.10. Function
11.6. Part numbers
11.7. Transistor panel
11.7.1. General
11.8. Diagnostic and troubleshooting
11.8.1. Error codes and troubleshooting
11.8.1.1. STATUS LED
11.8.1.2. Handheld terminal display
11.8.1.3. Explanation
11.8.1.4. Possible cause
11.8.2. Resetting errors
11.8.2.1. Reset when
11.8.2.2. WARNING
11.9. Technical specifications Curtis 1243
11.9.1. Explanation
12. Hydraulic/pneumatic system 12
12.1. Hydraulic chart and list of symbols
12.1.1. List of Symbols
12.1.1.1. Description
12.1.1.2. Function
12.1.1.3. Remarks
12.2. Adjusting the pressure limit valve
12.2.1. Locking nut.
12.2.2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a…
13. PowerTrak cylinder 13
13.1. Component parts
13.1.1. Description
13.2. Dismantling of PowerTrak cylinder
13.2.1. WARNING
14. Control/computer equipment 14
14.1. General
14.2. Connection
14.2.1. Main window
14.2.1.1. Description
14.2.2. Tool buttons
14.2.3. Information window
14.2.4. Status bar
14.3. Function
14.3.1. Connection
14.3.2. Disconnection
14.3.3. Downloading program
14.3.3.1. Normal downloading
14.3.3.2. Downloading in old versions of logic card
14.3.3.3. Emergency downloading
14.3.4. Truck report
14.3.5. Parameters
14.3.6. Diagnostics
14.3.6.1. Analogue
14.3.6.2. Temperature
14.3.6.3. Digital
14.3.7. Other functions
14.3.7.1. Save to file
14.3.7.2. Download from file
14.3.7.3. Reset CAN adapter
14.3.7.4. Delete error code log
14.3.7.5. Reset hour meter
14.3.7.6. Read error code log
14.3.7.7. Adjust date and time
14.3.7.8. Adjusting the hour meter on older cards
14.3.7.9. About TruckCom
14.4. Specifications
14.4.1. CAN interface
14.4.2. Installation
14.4.3. To uninstall

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