BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040 - Image 2

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040 - Image 3

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040 - Image 4

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040 - Image 5

bt swe100 swe120 swe120l swe120s swe140 swe140l swe200d repair manual 258946 040 2

bt swe100 swe120 swe120l swe120s swe140 swe140l swe200d repair manual 258946 040 3

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 258946-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 258946-040
: Service Manual PDF
Number of Pages: 210
Size: 6.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D

1. Contents
2. General introduction
2.1. How to use the manual
2.2. Warning symbols
2.3. Pictogram
2.3.1. Screws/nuts
3. General safety rules
3.1. Safety while working
3.2. Electrical system
3.3. Safe lifting
4. Installation
4.1. General
4.2. Battery installation
4.2.1. Battery installation safety
4.2.2. Install battery
4.3. Programming PIN codes
4.3.1. Standards for PIN codes
4.4. Setting the parameters
4.4.1. Adjusting the parameters for collision sensor (option)
4.4.1.1. Collision sensor parameters 105, 106 och 111
4.4.1.2. Programming PIN for resetting the truck
4.4.2. Adjusting the parameters for the battery and battery charger
4.4.3. Parameter 107 – battery size
4.4.3.1. Free ventilated batteries
4.4.3.2. Verifying the parameter adjustment for free ventilated batteries (Lead/acid batteries)
4.4.3.3. Verifying the parameter adjustment for valve controlled batteries (Hawker/Exide)
4.5. Function and safety check
5. Maintenance
5.1. General
5.2. Service intervals
5.3. Maintenance schedule
6. Functions and parameters
6.1. General
6.2. Function description
6.2.1. Symbols on key pads and display
6.3. Principle functions
6.4. Timer
6.5. Parameters
6.5.1. General
6.5.2. Show parameters
6.5.3. Enter the parameters
6.5.4. Operator parameters
6.5.4.1. Factory installed driver parameters
6.5.5. Service parameters
6.5.6. Factory parameters
7. Troubleshooting
7.1. General
7.1.1. Software compatibility
7.2. Emergency travel mode
7.3. Troubleshooting methods
7.3.1. Troubleshooting general introduction
7.3.2. Completed troubleshooting
7.4. Error code history
7.5. Error code system
7.6. Error codes
7.7. Troubleshooting diagram.
7.7.1. The truck cannot be driven
7.7.2. The truck can only be driven at reduced speed
7.7.3. The truck can be driven but behaves abnormally
7.7.4. The truck can be driven but lacks certain functions
7.7.4.1. Software compatibility
7.7.4.2. Matrix for hardware compatibility
7.7.5. Faulty hydraulic functions
7.8. Built-in test function
7.9. Status of digital inputs/outputs
7.9.1. Test function 9 – Transistor regulator
7.9.2. Test function 10 – Logic card
7.9.3. Test function 12 – Expansion unit SEU (optional).
7.10. Testing display function
8. Chassis 0000
8.1. Support arm 0350
8.1.1. Support arm lift, lateral adjustment
8.1.2. Adjusting the kneeling movement
8.2. Motor fixing points 0450
8.2.1. Replacing springs (not applicable for SWE120S)
8.3. Removing the platform
9. Electrical drive motor 1700
9.1. Components
9.2. Disassemble engine and truck
9.3. Tightening torque Drive motor
9.4. Fitting the tempreature sensor
9.5. Cleaning
10. Drive gear 2550
10.1. General
10.2. Components
10.3. Removing the gear from the truck (not applicable for SWE120S)
10.4. Removing the gear from the truck (not applicable for SWE120S)
11. Brake 3180
11.1. Components
11.2. Release of brakes
12. Drive wheel 3530
12.1. Changing drive wheel
13. Castor wheel 3540
13.1. Components
13.2. Changing castor wheel
14. Support arm wheel 3550
15. Tiller arm 4000
15.1. Components in tiller arm
15.2. Removing tiller arm
15.3. Changing gas spring
15.4. Changing the safety sensor
15.4.1. Dismantling
15.4.2. Assembly
15.5. Components in tiller arm handle
15.5.1. Removing the tiller arm handle
15.5.2. Replacing the logic card
15.5.3. Changing signal button/switch
15.5.4. Changing raising/lowering button.
15.5.5. Changing push button
15.5.6. Changing the position of the controls – support arm lift/fork lift
15.5.7. Changing a switch for safety reversing
16. Electrical components
16.1. Changing wiring harness
16.1.1. Changing the transistor regulators wiring harness.
16.2. Replacing the transistor regulator
17. Hydraulic system 6000
17.1. General
17.2. Hygiene when working on hydraulics
17.2.1. Washing
17.2.2. Packaging
17.2.3. Handling
17.2.4. Storage
17.2.5. Carrying out work
17.3. Hydraulic unit 6100
17.3.1. Emptying the hydraulic tank
17.3.2. Hydraulic system, bleeding
17.3.2.1. Cylinders with bleeding valve
17.3.2.2. Cylinders without bleeding valve
17.4. Hydraulic connections 6230
17.4.1. Quick change connector
17.4.1.1. Assembling the quick change connector
17.4.1.2. Dismantling the quick change connector
17.5. Hydraulic calibration
17.6. Adjustment of the pressure limit valve
17.7. Disassembling the hydraulic unit
17.8. Hydraulic unit tightening torques
18. Lift mast – 7000
18.1. Main mast 7100
18.1.1. Components
18.1.2. Maintenance
18.1.2.1. Mounting
18.1.2.2. Lubrication
18.2. Fork carriage 7420
18.2.1. Maintenance
18.3. Main lift chain system 7120
18.3.1. Checking the chain setting
18.3.2. Inspecting the chain
18.3.2.1. Surface rust
18.3.2.2. Rusty links
18.3.2.3. Stiff links
18.3.2.4. Bolt rotation
18.3.2.5. Loose bolts
18.3.2.6. Plate wear
18.3.2.7. Elongation
18.3.2.8. Damaged plates
18.3.2.9. Damaged bolts
18.3.2.10. Dirty chain
18.3.3. Cleaning
18.3.4. Lubrication
18.4. Changing the fork-lift trolley
18.5. Changing the stand
19. Accessories
19.1. Spider expansion unit
19.2. TLS – Truck log system
19.3. ID unit
19.4. Toyota Wireless Information System T.W.I.S.
19.5. Built-in battery charger
19.5.1. Technical data
19.5.2. Battery charging
19.5.2.1. Main charge
19.5.2.2. Uneven charging
19.5.2.3. Charging complete
20. Appendices
20.1. General
21. Technical data
21.1. SWE100, SWE120, SWE140
21.2. SWE120L, SWE140L, SWE200D
21.3. SWE120S
21.4. Overflow pressure for the mast
22. General tightening torque
22.1. General
22.2. Galvanised non-oiled bolts
22.3. Untreated, oiled bolts
23. Tools
23.1. MQS contacts
23.2. AMP contacts
23.2.1. AMP contacts Multilock series 040
23.3. Molex contacts
23.4. Grease guns
23.5. Other tools
24. Oil and grease specification
25. Electrical components and wiring diagram
25.1. Electrical components
25.2. Wiring diagram
25.2.1. Index of symbols
25.2.2. Overview diagram
25.2.3. Wiring diagram
26. Hydraulics chart
27. Instructions for disposal
27.1. General
27.2. Marking of plastics
27.2.1. General marking of products and packaging
27.2.2. Marking to BT Standard
27.2.2.1. Abbreviations
27.2.2.2. Example of marking
27.3. Pressure vessels
27.3.1. Gas damper
27.4. Sorting categories

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