BT TMX Electric Tow Tractor Service Manual 303047-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 303047-000
  • : Service Manual PDF
  • Number of Pages: 179
  • Size: 2.1MB
  • Format: PDF

Product details

  • Model List:

    • TMX Electric Tow Tractor
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 5. Introduction, Service Manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General Product Information
  • 7.1. Presentation of the TMX.
  • 7.1.1. Intended Application of the Trucks
  • 7.1.2. Forbidden Application of the Trucks
  • 7.1.3. Truck Data
  • 7.1.4. TMX Dimensions
  • 7.1.5. Data Plate
  • 7.2. Main Components
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 8.2. Nomenclature, Threads
  • 8.3. Strength Identification
  • 8.4. Conversion of Metric and English Units
  • 9. Technical Service Data
  • 10. Ordering Spare Parts
  • 11. Contents, Section P
  • 11.1. Planned Maintenance
  • 12. Introduction, Maintenance
  • 12.1. Safe Jacking Procedure
  • 13. Service Schedule
  • 13.1. Planned Maintenance Schedule
  • 13.2. Planned Maintenance Procedures
  • 13.2.1. Services to be Performed Daily
  • 13.2.1.1. Battery Discharge Indicator with slow down
  • 13.2.1.2. Frame/Sheet Metal
  • 13.2.1.3. Wheels/Tires
  • 13.2.1.4. Functions/Operations
  • 13.2.2. Services to be Performed Monthly
  • 13.2.2.1. Inspection
  • 13.2.2.2. Transmission
  • 13.2.2.3. Brakes
  • 13.2.2.4. Battery
  • 13.2.2.5. Electrical Connections
  • 13.2.2.6. Contactor Tips (NOT Sealed)
  • 13.2.2.7. Motor Brushes
  • 13.2.2.8. Drive Motor
  • 13.2.2.9. Frame Lube (Lubrication Chart on page51)
  • 13.2.2.10. Pivot Points
  • 13.2.3. Services to be Performed Annually
  • 13.2.3.1. Inspection
  • 13.2.3.2. Transmission
  • 13.2.3.3. Battery
  • 13.2.3.4. Brakes
  • 14. Lubrication Chart
  • 15. Oil and Grease Specifications
  • 15.1. Approved Oils and Grease
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Chassis
  • 17.1. General Information
  • 18. Drive Motor Mounting Points
  • 18.1. Drive Motor Brush
  • 18.1.1. Removal and Installation
  • 18.2. Drive Motor Assembly
  • 18.2.1. Remove
  • 18.2.2. Installation
  • 19. Drive Motor
  • 19.1. General Information
  • 19.2. Operating Conditions
  • 19.3. Troubleshooting
  • 20. Drive Motor Service
  • 20.1. Motor Repair
  • 20.1.1. Disassembly
  • 20.2. Inspection and Troubleshooting
  • 20.2.1. Drive End Head
  • 20.2.2. Commutator End Head
  • 20.2.3. Bearings
  • 20.2.4. Brush and Commutator
  • 20.2.5. Armature
  • 20.2.6. Frame and Field Assembly
  • 20.2.6.1. Testing
  • 20.2.6.2. Frame and Field Service Notes
  • 20.2.7. Assembly
  • 20.2.7.1. Field Coil Installation
  • 20.2.7.2. Bearing Installation
  • 20.2.7.3. After Assembly
  • 20.3. Changing Brushes
  • 21. Transmission
  • 21.1. System Description
  • 21.2. Troubleshooting
  • 21.3. Removal
  • 21.4. Installation
  • 22. Transmission Axle Seal
  • 22.1. General Information
  • 22.1.1. Removal
  • 22.1.2. Installation
  • 23. Transmission Disassembly / Assembly
  • 23.1. Disassembly
  • 23.2. Assembly
  • 24. Parking Brake System
  • 24.1. Brake Theory of Operation
  • 24.2. Brake Adjustment
  • 24.3. Brake Shoe Removal / Installation
  • 24.4. Brake Interlock Switch
  • 25. Drive Wheel
  • 25.1. Removal
  • 25.2. Installation
  • 26. Load Wheels
  • 27. Steering Control Arm
  • 27.1. Control Handle Stem
  • 27.1.1. Removal
  • 27.1.2. Installation
  • 27.2. Hand Brake Levers
  • 27.2.1. Removal
  • 27.2.2. Disassembly
  • 27.2.3. Assembly
  • 27.2.4. Installation
  • 28. Steering Handle head
  • 28.1. Control Handle Head
  • 28.1.1. Removal
  • 28.1.2. Installation
  • 28.2. Direction Control Switches
  • 28.3. Horn Switch
  • 28.4. Potentiometer
  • 29. Amp Contactor
  • 29.1. Maintenance
  • 29.1.1. Removal/Replacement of Contact Tips
  • 30. EE Contactor
  • 30.1. Maintenance
  • 30.1.1. Removal/Replacement of Contact Tips
  • 31. Battery Controller / Hourmeter / Speed Dropout
  • 31.1. General Information
  • 31.2. Electrical
  • 31.2.1. Voltage
  • 31.2.1.1. The Contact Voltage and Current Ratings for Switching Resistive Loads.
  • 31.2.1.2. Memory Retention
  • 31.3. Battery Controller (BC)
  • 31.3.1. General Information
  • 31.3.1.1. Discharge Adjustment
  • 31.3.2. Reset
  • 31.3.3. Key Switch
  • 31.3.4. Hourmeter
  • 31.4. Troubleshooting
  • 31.4.1. Battery Discharge Indicator (BDI)
  • 31.4.1.1. No Reset
  • 31.4.1.2. Reset After Break in Power
  • 31.4.1.3. No Discharge, Gauge Does Not Run Down
  • 31.4.1.4. No Lockout
  • 31.4.1.5. No Lift
  • 31.4.1.6. Early Lockout
  • 31.4.1.7. LEDs Do Not Light
  • 31.4.2. Hourmeter
  • 31.4.2.1. No Display
  • 31.4.2.2. Hourmeter Glass Icon Does Not Flash
  • 31.4.2.3. Hourmeter Glass Icon Always Flashes
  • 32. Battery Discharge Indicator / Hourmeter
  • 32.1. General Information
  • 32.2. Electrical
  • 32.2.1. Voltage
  • 32.3. Battery Discharge Indicator (BDI)
  • 32.3.1. General Information
  • 32.3.2. Key Switch
  • 32.3.3. Hourmeter
  • 32.4. Troubleshooting
  • 32.4.1. Battery Discharge Indicator (BDI)
  • 32.4.1.1. No Reset
  • 32.4.1.2. Reset After Break in Power
  • 32.4.1.3. No Discharge, Gauge Does Not Run Down
  • 32.4.1.4. LEDs Do Not Light
  • 32.4.2. Hourmeter
  • 32.4.2.1. No Display
  • 32.4.2.2. Hourmeter Glass Icon Does Not Flash
  • 32.4.2.3. Hourmeter Glass Icon Always Flashes
  • 33. Volt 400 Amp Electrical System
  • 33.1. Electrical Panel Components
  • 33.2. List of Symbols
  • 33.2.1. Circuit Diagram 1(3)
  • 33.2.2. Circuit Diagram 2(3)
  • 33.2.3. Circuit Diagram 3(3)
  • 33.3. Description of Function
  • 33.3.1. General Information
  • 33.3.2. References Information
  • 33.3.3. Key Switch S17 in the ON Position
  • 33.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 33.3.5. Driving, Load Wheels Direction
  • 33.3.6. Driving, Steer Wheel Direction
  • 33.3.7. Reversing/Motor Brake Load Wheels Direction to Steer Wheel Direction
  • 33.3.8. Reversing/Motor Brake Steer Wheel Direction to Load Wheels Direction
  • 33.3.9. Horn
  • 34. Volt, 400 Amp Transistor Controller
  • 34.1. Maintenance
  • 34.1.1. Safety
  • 34.1.2. Cleaning
  • 34.1.3. Diagnostics and Troubleshooting
  • 34.1.3.1. Handset Diagnostics
  • 34.1.3.2. Troubleshooting
  • 34.2. Basics Of Circuit Operation
  • 34.2.1. Control Features
  • 34.3. Motor Circuit
  • 34.4. Control Circuit
  • 34.5. Diagnostics and Troubleshooting
  • 34.5.1. Programmer Diagnostics
  • 34.5.2. Troubleshooting Chart
  • 34.5.3. Technical Specification
  • 34.5.4. Troubleshooting Chart Using the Handset
  • 35. Volt, 400 Amp Transistor Controller Troubleshooting
  • 35.1. Troubleshooting Chart Index
  • 35.2. Troubleshooting Charts
  • 36. Handset Operation
  • 36.1. Operating Modes
  • 36.2. Revert to Previous Settings
  • 36.3. Handset Self Test
  • 37. Back Cover
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