BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040

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BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040

$30.00

Type Of Manual: Service Manual
Manual ID: 227761-040
: Service Manual PDF
Number of Pages: 608
Size: 35.3MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- VCE150A, VCE150AC, VCE125ASF, VCE125ACSF

1. Content
2. Presentation of the truck – M2 (t-code 712)
2.1. Ergonomics
2.2. Performance
2.3. Electrical system
2.3.1. Intended application of the truck
2.3.2. Forbidden application of the truck
2.4. Truck data
2.5. Truck dimensions
2.6. Identification plate
2.7. Capacity plate
2.8. Additional plates (VNA)
2.9. Modification plate
2.10. Identification plate, mast
2.11. Main components
2.12. Warning and information plates and symbols
3. Presentation of the truck – M2 (t-code 713)
3.1. Intended application of the truck
3.2. Prohibited application of the truck
3.3. Truck data
3.4. Truck dimensions
3.4.1. VCE125ASF
3.5. Identification plate
3.6. Capacity plate
3.7. Additional plates (VNA)
3.8. Modification plate
3.9. Identification plate, mast
4. Introduction, maintenance – P1 (t-code 712)
4.1. Safety precautions for maintenance work
4.1.1. Gas-charged accumulators
4.2. Maintenance work to be performed by the operator
4.2.1. Maintenance work that may be performed by trained service technicians
4.3. Cleaning and washing
4.3.1. Exterior cleaning
4.3.2. Cleaning the motor compartment
4.3.3. Electric components
4.4. Secure lifting
4.5. Lifting points
4.5.1. Lifting the truck
5. Maintenance – P1 (t-code 713)
5.1. Safety regulations with maintenance work
5.1.1. Gas-charged accumulators
5.1.2. Maintenance work that is to be carried out by the operator
5.1.3. Maintenance work that may be carried out by trained maintenance personnel
5.2. Cleaning and washing
5.2.1. External cleaning
5.2.2. Cleaning the motor compartment
5.2.3. Electrical components
5.3. Transporting and storing the truck
5.3.1. Lifting the truck
5.3.2. Towing and transporting a defective truck
5.3.3. Storing the truck
5.4. Starting after a period of disuse
6. Preventive maintenance – P2 (t- code 712)
6.1. Maintenance schedule
7. Preventive maintenance – P2 (t-code 713)
8. Oil and grease specifications – P3 (T-code 712)
9. Oil and grease specification – P3 (t-code 713)
10. Tools – P4
10.1. Super Seal contact
10.1.1. AMP connector
10.1.2. Diverse tools
11. Chassis – 0000 Truck installation
11.1. General
11.2. Tool list
11.3. Unloading the truck
11.3.1. Unloading a standing truck
11.3.2. Unloading a truck lying down
11.3.3. Unloading the truck using cranes
11.3.4. Erecting the truck
11.3.5. Final assembly
11.3.6. Assembly of the initial mast
11.4. Preparations for commissioning
11.5. Installation in narrow aisle
11.5.1. General
11.5.2. Rail-guided truck
11.5.3. Wire-guided truck
12. General tightening torque – 0400
12.1. Galvanised, non oiled bolts
12.2. Untreated, oiled bolts
12.3. Tightening torque
13. Electric pump motor – 1710.1
13.1. General
13.2. Disassembled pump motor
13.3. Disassembly and assembly of the pump motor
13.3.1. Disassembly
13.3.2. Assembly
13.4. Replacing the ball bearing
13.4.1. Disassembly
13.4.2. Assembly
13.5. Assembly instruction for the external temperature sensor
14. Electric pump motor – 1710.2
14.1. General
14.2. Disassembled pump motor
14.2.1. Connection
14.3. Disassembly and assembly of the pump motor
14.3.1. Disassembly
14.3.2. Assembly
14.4. Replacing the ball bearing
14.4.1. Disassembly (D side)
14.4.2. Assembly
14.4.3. Disassembly (N side)
14.4.4. Assembly (N side)
14.4.5. Carbon brushes and carbon brush-rocker
15. Electric drive motor – 1760
15.1. General
15.2. Disassembled drive motor
15.3. Disassembly and assembly of the drive motor
15.3.1. Disassembly of the drive motor
15.3.2. Assembly of the drive motor
15.4. Replacing the ball bearing
15.4.1. Assembly
15.5. Assembly instruction for the external temperature sensor
16. Drive unit/gear – 2550
16.1. General
16.2. Components/data of the drive unit and gear
16.2.1. Component identification
16.2.2. Technical data
16.2.3. Dismantled gear
16.3. Replacing the drive motor/drive gear
16.3.1. Dismantling of drive unit from truck
16.3.2. Fitting the drive unit in truck
16.3.3. Dismantling the drive motor and the gear
16.3.4. Fitting the drive motor and the gear
16.4. Oil level check/replacement
16.4.1. Checking/filling of oil
16.4.2. Oil replacement
16.5. Repairs
16.5.1. Replacing the drive shaft sealing ring
16.5.2. Leakage from the top cover
16.5.3. Leakage from the lower cover
16.5.4. Replacing the wheel bolt
17. Travel brake system – 3100
17.1. General
17.2. Operating description
17.2.1. Releasing the accelerator
17.2.2. Travel direction selector
17.2.3. Pressing down the brake pushbutton
17.2.4. Parking brake
17.2.5. Emergency braking
17.3. Electromechanical disc brake, drive motor
17.3.1. Assembling
17.3.2. Dismantling
17.3.3. Inspection
17.3.4. Assembling
17.4. Maintenance
17.4.1. Adjusting the play
17.4.2. Wear
17.4.3. Check the braking force
17.5. Multiple disc brake, support arm
17.5.1. Assembling
17.5.2. Dismantling
17.5.3. Inspection
17.5.4. Assembling
17.6. Maintenance
17.6.1. Adjusting the play
18. Drive wheel – 3530
18.1. General
18.2. Dismantling the drive wheel
18.3. Assembling the drive wheel
19. Fork/support arm wheel – 3550
19.1. Dismantling the wheel
19.2. Assembling the wheel
19.2.1. mm wheel with brake and 350 mm wheel
19.3. Dismantling/assembling the wheel bearings
19.3.1. mm wheel with brake and 350 mm wheel
20. Hydraulic system – 6000
20.1. General
20.1.1. Symbols
20.2. Cabin lifting
20.2.1. General
20.2.2. Cabin lifting – S44 closed
20.2.3. Cabin lowering – S70 closed
20.2.4. AC hydraulic unit, components
20.2.5. Hydraulic flow diagram, cabin lifting
20.2.6. B cylinder system
20.3. Fork units and steering
20.3.1. General
20.3.2. Hydraulic flow diagram, DC system (t-code 712)
20.3.3. Hydraulic diagram (t-code 713)
20.3.4. Shuttle fork valve blocks (Tcode 713)
20.3.5. Fork rotation (t-code 712)
20.3.6. Traversing movement
20.3.7. Fork lifting
20.3.8. Fork lowering
20.3.9. Steering
20.4. Extra hydraulic function (T-code 712)
20.4.1. Valves used for the extra hydraulic functions
20.4.2. Hydraulic diagram, extra hydraulic function (t-code 712)
21. Hydraulic pump – 6140
21.1. General
21.2. Replacing the hydraulic pump
21.2.1. Dismantling
21.2.2. Assembling
22. Main mast and mast – 7100
22.1. Setting the cab and mast stoppers
22.1.1. Cab stoppers
22.1.2. Setting the cab stoppers
22.1.3. Mast stoppers
23. Main lift chain system – 7120
23.1. General
23.2. Checking the chain setting
23.3. Chain inspection
23.3.1. Noise
23.3.2. Surface rust
23.3.3. Rusty links
23.3.4. Stiff links
23.3.5. Bolt rotation
23.3.6. Loose bolts
23.3.7. Outline wear
23.3.8. Stretching
23.3.9. Damage
23.3.10. Damaged discs
23.3.11. Damaged bolts
23.3.12. Dirty chain
23.4. Cleaning
23.5. Lubrication
24. Initial mast/Turret head fork unit – 7200 (t-code 712)
24.1. General
24.2. Assembly/disassembly of the initial mast
24.2.1. Mast assembly
24.2.2. Installation of belts on a new truck
24.2.3. Installing the hydraulic hose and electric cabling
24.2.4. Mast disassembly
24.3. Inspection and replacement of belts used for fork traversing
24.3.1. Inspection
24.3.2. Replacing the belt
24.3.3. Checking belt tensioning
24.4. Friction plate adjustment
25. Shuttle fork unit – 7800 (t-code 713)
25.1. Assembling shuttle forks
25.2. Maintenance
25.2.1. Maintenance schedule
25.2.2. Lubrication
25.2.3. Adjustment of chains
25.3. Replacement of shuttle fork unit
26. Wire guidance equipment – 8200
26.1. General
26.2. Generator
26.2.1. Technical data
27. Control/computer equipment – 8700
27.1. General
27.2. Connection
27.2.1. Specifications
27.3. Truck software management on the PC
27.3.1. Downloading the software package via the network
27.4. Connecting to the truck
27.4.1. Connecting to the truck
27.4.2. Menu window tree
27.4.3. Disconnection
27.5. Menus
27.5.1. File menu
27.5.2. View menu
27.5.3. Tools menu
27.5.4. Option menu
27.6. Download package, Function for firmware downloading
27.6.1. Normal firmware download
27.6.2. Emergency download
27.7. Using the menu tree to verify/ change parameters and perform diagnostics
27.7.1. Software
27.7.2. Parameters
27.7.3. Diagnostics/troubleshooting
27.8. Installation
27.8.1. Installation of TruckCom SE on a PC
27.8.2. Necessary changes in Windows XP and Windows 2000 for TruckCom SE
27.8.3. In case of communication errors with the CAN
27.8.4. To uninstall
28. Height pre-selection – 9390
28.1. General
28.2. Parameters
28.2.1. MCU parameters
28.3. Programming
28.3.1. Programming a level
28.3.2. Operation/Automatic operations
29. SM.VCESF_5000.pdf
29.1. Electrical system – 5000
29.1.1. General
29.1.2. Main Computer Unit, MCU (A5)
29.1.3. Fork computer unit, FCU (A4)
29.1.4. Integrated Control Panel, ICP (A16)
29.1.5. AC regulators, ACTL (A1), ACTR (A31) and ACH (A2)
29.1.6. DC regulator, DCHI (A32)
29.1.7. Parameters
29.1.8. Electrical system, overview
29.1.9. List of symbols and electric circuit diagrams
29.1.10. Component list
29.1.11. Functional description, General
29.1.12. Functional description, starting, driving, steering and braking
29.1.13. Electrical description of the hydraulic functions
29.1.14. Turret head unit (T-code 712)
29.1.15. Shuttle fork unit (t-code 713)
29.1.16. Wire guidance
29.1.17. Display
29.1.18. Calibration Turret Head (t-code 712)
29.1.19. Calibration Shuttle fork (t-code 713)
29.1.20. Parameters
29.1.21. Parameters Shuttle fork (t-code 713)
29.1.22. Warning and error codes
29.1.23. Warning and error codes

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