Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00

Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00 - Image 2

Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00 - Image 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00 - Image 4

Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00 - Image 5

caterpillar bsl pf 6 1542 operating manual 0010 499 600 ba 00 2

caterpillar bsl pf 6 1542 operating manual 0010 499 600 ba 00 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 499 600 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 499 600 BA 00
Number of Pages: 151
Size: 3.5MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- BSL PF 6-1542

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Characters and symbols used . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storage of used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transport of the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. Points to observe prior to installation . . . . . . . . . . . 4.3
26. Who is allowed to carry out installation? . . . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Instructions concerning installation . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – BSL PF 6/1542 . . . . . . . . . . . . . . . . . . . . . 4.4
30. How to assemble the tensionable drive frame
31. and drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Tensionable drive frame SPR 5 . . . . . . . . . . . . . . . . . . . . . . 4.7
33. Hydraulic control on the tensionable drive frame SPR 5 4.9 . .
34. Flange plate between the tensionable drive frame – gearbox 4.10
35. Installing the gearbox and the curved tooth coupling 4.12 . . . . .
36. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
37. Electric motor (E-motors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17
38. Cover on the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18
39. Discharge box and chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.19
40. How to connect the SPR 5 to the bootend . . . . . . . . . . . . . . 4.20
41. How to install the conveyor pans . . . . . . . . . . . . . . . 4.22
42. Pan line – return head/crusher . . . . . . . . . . . . . . . . . . . . . . . . 4.23
43. Pan line – crusher/tensionable drive frame SPR 5 . . . . . . . 4.31
44. Conveyor pans in the slope area . . . . . . . . . . . . . . . . . . . . . 4.33
45. Adaptor pan for the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
46. Pan connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
47. Anchor dogbone connection to the return head . . . . . . . . . 4.37
48. Dogbone retainer set PF 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
49. Clamp pin connection in the re-routing area . . . . . . . . . . . . 4.40
50. Screw bolt connection on the SPR 5 . . . . . . . . . . . . . . . . . . 4.42
51. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.43
52. Cable brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.43
53. BSL water spraying system . . . . . . . . . . . . . . . . . . . . . . . . . . 4.47
54. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.48
55. Crusher inlet securing device . . . . . . . . . . . . . . . . . . . . . . . . 4.50
56. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.51
57. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.51
58. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.51
59. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.52
60. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.53
61. Auxiliary devices for holding and pulling the chain . . . . . . . 4.54
62. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.55
63. Sequencing control of the conveyors . . . . . . . . . . . 4.58
64. Switching conditions between BSL and face conveyors 4.58 . .
65. Switching conditions between head gate and tail gate 4.58 . . . .
66. How to start up the conveyor system . . . . . . . . . . . 4.59
67. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59
68. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.60
69. Test operation of the conveyor . . . . . . . . . . . . . . . . . . . . . . . 4.61
70. Tightening the bolted connections . . . . . . . . . . . . . . . . . . . . 4.62
71. Dismantling and withdrawing
72. the conveyor system 4.63 . . . . . . . . . . . . . . . . . . . . . . . . . .
73. Who is authorized to dismantle and withdraw
74. the conveyor system? 4.63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75. 5. Operation
76. How to operate the conveyor system . . . . . . . . . . . 5.3
77. Who is allowed to operate the conveyor? . . . . . . . . . . . . . . 5.3
78. When may conveying be started? . . . . . . . . . . . . . . . . . . . . 5.3
79. How to operate the tensionable drive frame SPR 5 . . . . . . 5.4
80. Technical description of the FACTS system . . . . . . . . . . . . 5.6
81. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.13
82. Temperature and acoustic emission monitoring . . . . . . . . . 5.13
83. Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13
84. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.14
85. Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.14
86. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.16
87. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.18
88. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
89. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
90. Chain stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28
91. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
92. Trough pan guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.34
93. Saddle pan guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.35
94. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.37
95. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.37
96. 6. Technical data
97. Main components of the conveyor system . . . . . . 6.3
98. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
99. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
100. Identification marking of the conveyor . . . . . . . . . . . . . . . . . 6.5
101. Identification marking of the tensionable drive frame 6.6 . . . . .
102. Identification marking of the return head 1500 . . . . . . . . . . 6.7
103. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
104. Screws with ISO metric thread . . . . . . . . . . . . . . . . . . . . . . . 6.8
105. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
106. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
107. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.13
108. 7. For your information
109. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
110. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

Rate this product