Caterpillar TH414C GC, TH417C GC Service Manual 31200959
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Caterpillar TH414C GC, TH417C GC Service Manual 31200959

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200959
  • Number of Pages: 202
  • Size: 25.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • TH414C GC, TH417C GC
  • 1. _A_TH414C GC, TH417C GC_CAT_Service
  • 1.1. Effectivity Page
  • 1.2. Table of Contents
  • 1.3. Section 1 Safety Practices
  • 1.3.1. Introduction
  • 1.3.2. Disclaimer
  • 1.3.3. Operation Maintenance Manual
  • 1.3.4. Do Not Operate Tags
  • 1.3.5. Safety Information
  • 1.3.6. Safety Alert System and Signal Words
  • 1.3.7. Safety Instructions
  • 1.3.7.1. Personal Hazards
  • 1.3.7.2. Equipment Hazards
  • 1.3.7.3. General Hazards
  • 1.3.7.4. Operational Hazards
  • 1.3.8. Safety Decals
  • 1.4. Section 2 General Information and Specifications
  • 1.4.1. Replacement Parts and Warranty Information
  • 1.4.2. Thread Locking Compound
  • 1.4.3. Torque Charts
  • 1.4.3.1. SAE Fastener Torque Chart
  • 1.4.3.2. Metric Fastener Torque Chart
  • 1.4.3.3. Hydraulic Hose Torque Chart
  • 1.4.4. Specifications
  • 1.4.4.1. Travel Speeds
  • 1.4.4.2. Hydraulic Cylinder Performance
  • 1.4.4.3. Electrical System
  • 1.4.4.4. Engine Performance Specifications
  • 1.4.4.5. Transmission Performance Specifications
  • 1.4.4.6. Tires
  • 1.4.5. Fluids, Lubricants and Capacities
  • 1.4.6. Service and Maintenance Schedules
  • 1.4.6.1. 1st 50 Hour
  • 1.4.6.2. 1st 250 Hour
  • 1.4.6.3. 500 Hour
  • 1.4.6.4. 3000 Hour
  • 1.4.6.5. 12000 Hours
  • 1.4.7. Lubrication Schedule
  • 1.4.7.1. TH414C GC
  • 1.4.7.2. TH417C GC
  • 1.5. Section 3 Boom
  • 1.5.1. Boom System Component Terminology – TH414C GC
  • 1.5.2. Boom System – TH414C GC
  • 1.5.2.1. Boom System Operation
  • 1.5.3. Boom Assembly Maintenance – TH414C GC
  • 1.5.3.1. Boom Removal
  • 1.5.3.2. Second, Third Boom Section Removal
  • 1.5.3.3. Third Boom Section Removal
  • 1.5.3.4. Third Boom Section Installation
  • 1.5.3.5. Second and Third Boom Section Installation
  • 1.5.3.6. Complete Boom Installation
  • 1.5.4. Boom Chain Removal/Installation – TH414C GC
  • 1.5.4.1. Retract Chain Removal
  • 1.5.4.2. Retract Chain Installation
  • 1.5.4.3. Extend Chain Removal
  • 1.5.4.4. Extend Chain Installation
  • 1.5.5. Tilt and Auxiliary Circuit Hose Removal/Installation – TH414C GC
  • 1.5.5.1. Tilt/Auxiliary Hose Removal
  • 1.5.5.2. Tilt/Auxiliary Hose Installation
  • 1.5.6. Extend/Retract Cylinder Removal/ Installation – TH414C GC
  • 1.5.6.1. Extend/Retract Cylinder Removal
  • 1.5.6.2. Extend/Retract Cylinder Installation
  • 1.5.7. Boom Sections Adjustment – TH414C GC
  • 1.5.7.1. Chain Adjustments
  • 1.5.8. Boom System Component Terminology – TH417C GC
  • 1.5.9. Boom System – TH417C GC
  • 1.5.9.1. Boom System Operation
  • 1.5.10. Boom Assembly Maintenance – TH417C GC
  • 1.5.10.1. Boom Removal
  • 1.5.10.2. Second, Third and Fourth Boom Section Removal
  • 1.5.10.3. Third and Fourth Boom Section Removal
  • 1.5.10.4. Fourth Boom Section Removal
  • 1.5.10.5. Fourth Boom Section Removal Only
  • 1.5.10.6. Hose Carrier Removal/Installation
  • 1.5.10.7. Fourth Boom Section Installation Only
  • 1.5.10.8. Fourth Boom Section Installation
  • 1.5.10.9. Third and Fourth Boom Section Installation
  • 1.5.10.10. Second, Third and Fourth Boom Section Installation
  • 1.5.10.11. Complete Boom Installation
  • 1.5.11. Hose Carrier Assembly
  • 1.5.11.1. Hose Carrier Removal
  • 1.5.11.2. Hose Carrier Installation
  • 1.5.12. Bottom Tilt and Auxiliary Circuit Hose Removal/Installation – TH417C GC
  • 1.5.12.1. Tilt/Auxiliary Hose Removal
  • 1.5.12.2. Tilt/Auxiliary Hose Installation
  • 1.5.12.3. Carrier Tilt/Auxiliary Hose Removal
  • 1.5.12.4. Carrier Tilt/Auxiliary Hose Installation
  • 1.5.13. Boom Chain Removal/Installation – TH417C GC
  • 1.5.14. Boom Sections Adjustment – TH417C GC
  • 1.5.14.1. Chain Adjustments
  • 1.5.15. Boom Extend and Retract Chains – TH414C GC TH417C GC
  • 1.5.15.1. Boom Chain Inspection
  • 1.5.15.2. Inspection Guidelines – TH414C GC
  • 1.5.15.3. Inspection Guidelines – TH417C GC
  • 1.5.15.4. Expose Chains for Inspection
  • 1.5.15.5. Chain Lubrication
  • 1.5.16. Boom Wear Pads
  • 1.5.16.1. Wear Pad Inspection
  • 1.5.16.2. Boom Wear Pad Installation/Lubrication
  • 1.5.17. Quick Coupler
  • 1.5.17.1. Quick Coupler Removal
  • 1.5.17.2. Quick Coupler Installation
  • 1.5.18. Forks
  • 1.5.19. Boom Prop (If Equipped)
  • 1.5.19.1. Installation and Removal Procedures
  • 1.5.20. Emergency Boom Lowering Procedure
  • 1.5.20.1. Equipment and Supplies Required
  • 1.5.20.2. Lowering Procedure
  • 1.5.21. Troubleshooting
  • 1.6. Section 4 Cab and Covers
  • 1.6.1. Operator Cab and Covers Component Terminology
  • 1.6.2. Operator Cab
  • 1.6.2.1. Operator Cab Safety
  • 1.6.2.2. Serial Number Plate
  • 1.6.3. Cab Components
  • 1.6.3.1. Steering Wheel
  • 1.6.3.2. Steering Column/Orbitrol Valve
  • 1.6.3.3. Service Brake
  • 1.6.3.4. Electronic Throttle Pedal
  • 1.6.3.5. Joystick Assembly
  • 1.6.3.6. Window Wiper Assembly
  • 1.6.3.7. Heater/Air Conditioning System (if Equipped)
  • 1.6.3.8. Air Conditioning (if Equipped)
  • 1.6.4. Cab Removal
  • 1.6.5. Cab Installation
  • 1.7. Section 5 Axles, Drive Shafts, Wheels and Tires
  • 1.7.1. Axle, Drive Shaft and Wheel Component Terminology
  • 1.7.2. Axle Serial Number
  • 1.7.3. Axle Specifications and Maintenance Information
  • 1.7.4. Axle Replacement
  • 1.7.4.1. Axle Removal
  • 1.7.4.2. Axle Installation
  • 1.7.5. Brake Inspection
  • 1.7.6. Park Brake adjustment – TH414C GC
  • 1.7.7. Steering Angle Adjustment
  • 1.7.8. Axle Assembly and Drive Shaft Troubleshooting
  • 1.7.9. Drive Shafts
  • 1.7.9.1. Drive Shaft Inspection
  • 1.7.9.2. Drive Shaft Maintenance
  • 1.7.9.3. Drive Shaft Removal
  • 1.7.9.4. Drive Shaft Cleaning and Drying
  • 1.7.9.5. Drive Shaft Installation
  • 1.7.10. Wheels and Tires
  • 1.7.10.1. Removing Wheel and Tire Assembly from Machine
  • 1.7.10.2. Installing Wheel and Tire Assembly onto Machine
  • 1.7.11. Towing a Disabled Machine
  • 1.7.11.1. TH414C GC Only
  • 1.7.11.2. TH417C GC Only
  • 1.7.11.3. Manually Resetting the Park Brake
  • 1.8. Section 6 Transmission
  • 1.8.1. Transmission Assembly Component Terminology
  • 1.8.2. Transmission Serial Number
  • 1.8.3. Specifications and Maintenance Information
  • 1.8.4. Transmission Replacement
  • 1.8.4.1. Transmission Removal
  • 1.8.4.2. Transmission Installation
  • 1.8.4.3. After Transmission Service or Replacement
  • 1.8.4.4. Transmission Torque Converter Stall Test
  • 1.8.5. Torque Convertor Diaphragm
  • 1.8.5.1. Torque Convertor Diaphragm Removal/ Installation
  • 1.8.6. Troubleshooting
  • 1.9. Section 7 Engine
  • 1.9.1. Introduction
  • 1.9.1.1. Disclaimer and Scope
  • 1.9.2. Engine Serial Number
  • 1.9.3. Specifications and Maintenance Information
  • 1.9.3.1. Component Terminology
  • 1.9.4. Engine Cooling System
  • 1.9.4.1. Surge Tank Cap
  • 1.9.4.2. Thermostat Replacement
  • 1.9.4.3. Radiator Assembly Replacement
  • 1.9.5. Engine Electrical System
  • 1.9.6. Fuel System
  • 1.9.6.1. Diesel Fuel
  • 1.9.6.2. Fuel Tank
  • 1.9.6.3. After Fuel System Service
  • 1.9.7. Engine Exhaust System
  • 1.9.7.1. Exhaust System Removal
  • 1.9.7.2. Exhaust System Installation
  • 1.9.7.3. Exhaust System Removal
  • 1.9.7.4. Exhaust System Installation
  • 1.9.8. Air Cleaner Assembly
  • 1.9.8.1. Air Cleaner Assembly Removal
  • 1.9.8.2. Air Cleaner Assembly Installation
  • 1.9.9. Engine Replacement
  • 1.9.9.1. Engine/Transmission Removal
  • 1.9.9.2. Transmission Removal/Installation
  • 1.9.9.3. Engine Disassembly, Inspection and Service
  • 1.9.9.4. Engine/Transmission Installation
  • 1.9.10. Troubleshooting
  • 1.10. Section 8 Hydraulic System
  • 1.10.1. Hydraulic Component Terminology
  • 1.10.2. Safety Information
  • 1.10.3. Specifications
  • 1.10.4. Hydraulic Pressure Diagnosis
  • 1.10.4.1. Pressure Checks and Adjustments
  • 1.10.5. Hydraulic Circuits
  • 1.10.5.1. Hydraulic Pressures
  • 1.10.6. Hydraulic Schematics
  • 1.10.6.1. TH414C GC
  • 1.10.6.2. TH417C GC
  • 1.10.7. Hydraulic Reservoir
  • 1.10.7.1. Hydraulic Oil Reservoir Draining
  • 1.10.7.2. Hydraulic Oil Reservoir Filling
  • 1.10.7.3. Hydraulic Oil Reservoir Removal/ Installation
  • 1.10.8. Engine Implement Pump
  • 1.10.8.1. Pump Replacement
  • 1.10.9. Control Valves
  • 1.10.9.1. Main Control Valve
  • 1.10.9.2. Service Brake Valve
  • 1.10.9.3. Service Brake Bleeding
  • 1.10.9.4. Service Brake Test
  • 1.10.9.5. Steering Orbitrol Valve
  • 1.10.9.6. Outrigger/Stabilizer Valve and Brake Damper
  • 1.10.9.7. Brake Damper
  • 1.10.9.8. Brake Damper Charging
  • 1.10.9.9. Pre-Charging Damper
  • 1.10.9.10. Checking Pre-Charge
  • 1.10.9.11. Steer Select Valve
  • 1.10.10. Hydraulic Cylinders
  • 1.10.10.1. General Cylinder Removal Instructions
  • 1.10.10.2. Cylinder Pressure Checking
  • 1.10.10.3. Steering Cylinders
  • 1.10.10.4. Cylinder Torque Specifications
  • 1.11. Section 9 Electrical System
  • 1.11.1. Electrical Component Terminology
  • 1.11.1.1. General Overview
  • 1.11.2. Specifications
  • 1.11.3. Safety Information
  • 1.11.4. Power Distribution Board
  • 1.11.5. Electrical System Schematics
  • 1.11.5.1. Cab Harness Electrical Schematic 1 of 2
  • 1.11.5.2. Cab Harness Electrical Schematic 2 of 2
  • 1.11.5.3. Frame
  • 1.11.5.4. Battery
  • 1.11.5.5. Power Distribution Board
  • 1.11.5.6. Engine
  • 1.11.5.7. Option Harnesses
  • 1.11.6. Engine Start Circuit
  • 1.11.6.1. Starter
  • 1.11.6.2. Charging Circuit
  • 1.11.6.3. Alternator
  • 1.11.7. Wiper/Washer Wiper Motor
  • 1.11.7.1. Front Windshield Wiper Motor
  • 1.11.7.2. Rear Window Wiper Motor
  • 1.11.7.3. Roof Window Wiper Motor
  • 1.11.7.4. Washer Tank
  • 1.11.8. Solenoids, Sensors and Senders
  • 1.11.8.1. Transmission Solenoid Valves
  • 1.11.8.2. Transmission Oil Temperature Switch
  • 1.11.8.3. Transmission Mounted Speed Sensor
  • 1.11.8.4. Engine Coolant Temperature Sensor
  • 1.11.8.5. Fuel Level Sender
  • 1.11.8.6. Boom Retract Sensor
  • 1.11.8.7. Boom Angle Sensor
  • 1.11.8.8. Back-up Alarm
  • 1.11.9. Dash Switches
  • 1.11.9.1. Ignition Key Switch
  • 1.11.9.2. Dash Switches
  • 1.11.10. Load Stability Indicator (LSI)
  • 1.11.10.1. Load Stability Indicator
  • 1.11.10.2. LSI Sensor
  • 1.11.10.3. LSI System Calibration
  • 1.11.10.4. LSI-CAN Check PT
  • 1.11.10.5. Hour – LSI UGM Calibration Check
  • 1.11.11. Hand Held Analyzer
  • 1.11.11.1. Analyzer Usage
  • 1.11.11.2. Analyzer Software Version V6.3
  • 1.11.12. Fault Codes
  • 1.11.12.1. Indicator Cross Reference Table
  • 1.11.13. Machine Fault Codes
  • 1.11.13.1. Help Comment (00X)
  • 1.11.13.2. Power Up (21X)
  • 1.11.13.3. Cabin Controls (23X)
  • 1.11.13.4. Function Prevented (25X)
  • 1.11.13.5. Output Drivers (33X)
  • 1.11.13.6. Engine (43X)
  • 1.11.13.7. Battery Supply (44X)
  • 1.11.13.8. Transmission Drive System (46X)
  • 1.11.13.9. Communications (66X)
  • 1.11.13.10. Load Moment (85X)
  • 1.11.13.11. Hardware (99X)
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