Bucyrus 25M Series Continuous Miner Operation Manual BI000727

$30.00

  • Type Of Manual: Operation Manual
  • Manual ID: BI000727
  • Number of Pages: 151
  • Size: 4.7MB
  • Format: PDF

Product details

  • Model List:

    • 25M Series Continuous Miner
  • 1. About This Manual
  • 1.1. Right Operating Manual
  • 1.2. New Operating Manual
  • 1.3. Efficiency
  • 1.4. Service
  • 2. Your Safety
  • 2.1. State of the Art
  • 2.2. Further Operating Manuals
  • 2.3. Safety Precautions
  • 2.4. Training
  • 2.5. Operating Conditions
  • 2.6. Storage and transport
  • 2.7. Pre-Start Inspection
  • 2.8. Operation
  • 2.9. Inspection
  • 2.10. Maintenance
  • 2.11. Instruction and Safety
  • 2.12. Operators Compartment
  • 2.13. Stopping
  • 2.14. Operators Compartment
  • 2.15. Parking
  • 2.16. Securing
  • 2.17. Replacing Components
  • 2.18. Original Parts
  • 2.19. Lifting
  • 2.20. Handling Hydraulic Fluids
  • 2.21. Permissible Hoses
  • 3. Storage and Transport
  • 3.1. Corrosion Protection
  • 3.2. No Direct Exposure to Sunlight
  • 3.3. Short Term Storage
  • 3.4. Long Term Storage
  • 3.5. Plastic Deformation
  • 3.6. Random Sample Inspection
  • 3.7. Natural Aging
  • 3.8. HFA Fluids
  • 3.9. Before Transport
  • 3.10. Temperature Below Freezing
  • 3.11. Antifreeze Measures for Oil Cooler
  • 3.12. Electrical and Electronic Components
  • 4. Installation
  • 4.1. Special Tools
  • 4.2. General Safety Rules
  • 4.3. General Safety Maintenance
  • 4.4. Lubricate Every Shift
  • 4.5. Inspect Daily
  • 4.6. Lubricate Weekly
  • 4.7. Lubricate Daily
  • 4.8. Check Daily
  • 4.9. Replace When Necessary
  • 4.10. Electric Motor Maintenance
  • 4.11. Every Month
  • 4.12. Electric Motor Maintenance
  • 4.13. Every Three Months
  • 4.14. Every Six Months
  • 4.15. Annually
  • 4.16. Notes on Installation
  • 4.17. Installation Plan
  • 4.18. Supper Bolt Installation Specifications
  • 4.19. Tightening Procedures
  • 4.20. Loosening Procedures
  • 4.21. Lubicants
  • 4.22. Safety Features
  • 4.23. Panic Strip (s)
  • 4.24. Fire Suppression
  • 4.25. Guards and Covers
  • 4.26. Circuit Breaker Reset
  • 5. Operation
  • 5.1. Cutting Head Assembly
  • 5.1.1. Cutting Support Frame Pivot Pin
  • 5.1.2. Drum Drive Torque Limiting Switch
  • 5.1.3. Drum Drive Motor 25M0 25M1
  • 5.1.4. Drum Drive Motor 25M2 25M3
  • 5.1.5. Shear Cylinder 25M0, 25M1 25M2
  • 5.1.6. Shear Cylinder 25M3
  • 5.1.7. Cutting Drum Installation Removal
  • 5.1.7.1. Center Cutting Drums
  • 5.1.7.2. End Cutting Drums
  • 5.1.7.3. Main Cutting Drums
  • 5.1.8. Cutting Drum Installation Removal
  • 5.1.8.1. Center Cutting Drum
  • 5.1.8.2. End Cutting Drum
  • 5.1.8.3. Main Cutting Drum
  • 5.1.9. Cutting Drum Installation Removal
  • 5.1.9.1. End Cutting Drum
  • 5.1.9.2. Center Cutting Drum
  • 5.1.9.3. End Cutting Drum
  • 5.1.10. Drum Drive Gear Case Installation / Removal
  • 5.1.10.1. Figure 21 / 25M0
  • 5.1.11. Drum Drive Gear Case Installation / Removal
  • 5.1.11.1. Figure 22 / 25M1
  • 5.1.12. Drum Drive Gear Case Installation / Removal
  • 5.1.12.1. Figure 23 / 25M2 / 25M3
  • 5.2. Gathering Head Assembly Installation / Removal
  • 5.2.1. CLA Installation / Removal
  • 5.2.2. Gathering Head Motor Installation / Removal
  • 5.2.3. Foot Shaft Installation / Removal
  • 5.2.4. Gear Case Installation / Removal
  • 5.2.5. Lift Cylinder Installation / Removal
  • 5.3. Tram Case Installation / Removal From Tractor Frame
  • 5.3.1. Tram Sprocket Installation / Removal
  • 5.3.2. Crawler Front Idler Installation / Removal
  • 5.3.3. Crawler Chain Tension Adjustment
  • 5.3.4. Crawler Chain Take-Up Jack Assembly
  • 5.3.5. Tram Planetary Installation / Removal
  • 5.3.6. Tram Secondary Planetary Installation / Removal
  • 5.3.7. Tram Case Installation / Removal
  • 5.4. Stabilizing Cylinder Installation / Removal
  • 5.5. Hydraulic Pump Installation / Removal
  • 5.6. Hydraulic Pump Motor Installation / Removal
  • 5.7. Conveyor Assembly Installation / Removal
  • 5.7.1. Conveyor Lift Cylinder Installation / Removal
  • 5.7.2. Tail Conveyor Shim Adjustment
  • 5.7.3. Tail Roller Installation / Removal
  • 5.7.4. Conveyor Swivel Pin Installation / Removal
  • 5.7.5. Swing Cylinder Installation / Removal
  • 5.7.6. Conveyor Chain Installation / Removal
  • 5.7.7. Conveyor Chain Tension Adjustment
  • 5.8. Scrubber System
  • 5.8.1. Scrubber Motor
  • 5.8.2. Scrubber Cleaning
  • 5.9. Electrical Components
  • 5.9.1. Power Schematic
  • 5.9.2. Motor Overloads
  • 5.9.3. Motor Control
  • 5.9.4. Cutting Motor Feedback
  • 5.9.5. Radio Control Schematic
  • 5.9.6. Tram Dead Man Switch
  • 5.9.7. Methane Monitor
  • 5.9.8. Low Oil Level Switch
  • 5.9.9. E-Stop Bypass
  • 5.9.10. Battery Back-Up System
  • 5.9.11. Scrubber Fan
  • 5.9.12. Cutting Motor Feedback Adjustment
  • 5.9.13. Armature Voltage
  • 5.9.14. Radio Remote Control
  • 5.9.15. Receiver, Power Supply Tram Case Module
  • 5.9.16. Diagnostic Display
  • 5.9.17. Radio Transmitter
  • 5.9.18. Batery Charger
  • 5.9.19. Permissibility
  • 5.9.20. Trouble Shooting
  • 5.9.21. Dual Systems
  • 5.9.22. Diagnostic Display
  • 5.9.23. Component Change Out
  • 6. Technical Data
  • 6.1. Tractor Frame (Figure 1)
  • 6.2. Tram Motor (Figure 2)
  • 6.3. Tram In-Put Planetary (Figure 3)
  • 6.4. Tram Secondary Planetary (Figure 4)
  • 6.5. Tram Case (Figure 5)
  • 6.6. Tram Case (Figure 6)
  • 6.7. Stabilizing Cylinder (Figure 7)
  • 6.8. Tram Sprocket (Figure 8)
  • 6.9. Crawler Chain Adjustment (Figure 9)
  • 6.10. Crawler Front Idler (Figure 10)
  • 6.11. Crawler Take-Up Jack (Figure 11)
  • 6.12. Hydraulic Pump (Figure 12)
  • 6.13. Hydraulic Pump Motor (Figure 13)
  • 6.14. Gathering Head (Figure 14)
  • 6.15. Gathering Head Assembly (Figure 15)
  • 6.16. Gathering Head CLA Installation / Removal (Figure 16)
  • 6.17. Gathering Head Motor Installation / Removal (Figure 17)
  • 6.18. Gathering Head Foot Shaft Installation / Removal (Figure 18)
  • 6.19. Foot Shaft Assembly (Figure 19)
  • 6.20. Gathering Head Gear Case Installation / Removal (Figure 20)
  • 6.21. Gathering Head Gear Case Assembly (Figure 21)
  • 6.22. Gathering Head Gear CaseAssembly (Figure 22)
  • 6.23. Gathering Head Lift Cylinder Installation / Removal (Figure 23)
  • 6.24. Cutting Head Assembly (Figure 24)
  • 6.25. Cutting Head Support Frame Assembly (Figure 25)
  • 6.26. Cutting Head Pivot Pin 25M0 / 1 / 2 (Figure 26)
  • 6.27. Cutting Head Pivot Pin 25M3 (Figure 27)
  • 6.28. Cutting Head Torque Limiting Clutch 25M2 25M3 (Figure 28)
  • 6.29. Cutting Head Motor 25M2 25M3 (Figure 29)
  • 6.30. Cutting Head Motor 25M0 25M1 (Figure 30)
  • 6.31. Cutting Head Shear Jack 25M0, 25M1 25M2 (Figure 32)
  • 6.32. Cutting Head Shear Jack 25M3 (Figure 33)
  • 6.33. Drum Drive Gear Case 25M0 (Figure 34)
  • 6.34. Drum Drive Gear Case 25M1 (Figure 35)
  • 6.35. Drum Drive Gear Case 25M2 (Figure 36)
  • 6.36. Drum Drive Gear Case 25M3 (Figure 37)
  • 6.37. Conveyor (Figure 38)
  • 6.38. Conveyor (Figure 39)
  • 6.39. Swing Cylinder (Figure 40)
  • 6.40. Conveyor Swivel Pin (Figure 41)
  • 6.41. Conveyor Tail Roller (Figure 42)
  • 6.42. Tail Conveyor Shim Set (Figure 43)
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