Bucyrus 482 Diesel UN-A-TRAC Operation Manual A6474X272
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Bucyrus 482 Diesel UN-A-TRAC Operation Manual A6474X272

$30.00

  • Type Of Manual: Operation Manual
  • Manual ID: A6474X272
  • Number of Pages: 236
  • Size: 5.4MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 482 Diesel UN-A-TRAC
  • 1. 1. About this manual
  • 2. About this manual ………………………………………………………… 1.3
  • 3. Before starting to work………………………………………………… 1.3
  • 4. Who is this operating manual intended for? …………………… 1.3
  • 5. What is the purpose of this operating manual? ………………. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety …………………………………………………………………… 2.3
  • 9. Personnel………………………………………………………………….. 2.4
  • 10. Operation ……………………………………………………………… 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions…………………………………………………… 2.5
  • 13. Intended use …………………………………………………………. 2.5
  • 14. Unauthorized use…………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules: ……………………………………………………….. 2.7
  • 17. Storage and transport …………………………………………….. 2.8
  • 18. Pre-start inspection………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation ……………………………………………………………… 2.9
  • 21. Stopping……………………………………………………………….2.10
  • 22. Maintenance and repair ………………………………………….2.10
  • 23. Diesel emissions ……………………………………………………2.11
  • 24. Handling of hydraulic fluids……………………………………..2.13
  • 25. Overview of the safety instructions……………………………….2.17
  • 26. Chapter 2: Safety instructions………………………………….2.17
  • 27. Chapter 3: Storage and transport …………………………….2.17
  • 28. Chapter 4: Installation…………………………………………….2.17
  • 29. Chapter 5: Operation ……………………………………………..2.18
  • 30. Chapter 6: Technical data……………………………………….2.25
  • 31. 3. Storage and transport
  • 32. Storage and transport …………………………………………………… 3.3
  • 33. Storage …………………………………………………………………….. 3.3
  • 34. Storage of the machine and spare parts……………………. 3.3
  • 35. Transport…………………………………………………………………… 3.4
  • 36. Before transport …………………………………………………….. 3.5
  • 37. 4. Installation
  • 38. Installation……………………………………………………………………. 4.3
  • 39. Points to observe prior to installation…………………………….. 4.3
  • 40. Who is allowed to carry out installation?……………………. 4.3
  • 41. Which tools are required for installation?…………………… 4.3
  • 42. Notes on installation……………………………………………….. 4.4
  • 43. Pre-installation check list ………………………………………… 4.5
  • 44. Safety features………………………………………………………. 4.6
  • 45. 5. Operation
  • 46. Pre-operation suggestions ……………………………………………. 5.3
  • 47. Operation ……………………………………………………………………… 5.4
  • 48. How to operate the UN-A-TRAC ® ………………………………… 5.4
  • 49. Who is allowed to operate the UN-A-TRAC ® …………….. 5.4
  • 50. When can operation be started?………………………………. 5.4
  • 51. Controls and indicators ……………………………………………….. 5.5
  • 52. Operator’s compartment – right side …………………………. 5.5
  • 53. Operator’s compartment – left and center ………………….. 5.6
  • 54. Hazard zone………………………………………………………………. 5.23
  • 55. Starting procedure………………………………………………………. 5.24
  • 56. General…………………………………………………………………. 5.24
  • 57. Machine operation………………………………………………….. 5.25
  • 58. Shutdown procedure…………………………………………………… 5.27
  • 59. Towing a disabled machine …………………………………………. 5.28
  • 60. Instructions on the maintenance…………………………………… 5.29
  • 61. Important notes ……………………………………………………… 5.29
  • 62. Before maintenance……………………………………………….. 5.29
  • 63. Critical torque values………………………………………………. 5.31
  • 64. Lubricants, fluids and capacities ………………………………. 5.31
  • 65. Specific lubrication and maintenance schedule………….. 5.32
  • 66. Specific lubrication and maintenance procedure …………….. 5.35
  • 67. Pre-shift………………………………………………………………… 5.35
  • 68. Every third shift ……………………………………………………… 5.38
  • 69. Weekly………………………………………………………………….. 5.43
  • 70. Every three months ………………………………………………… 5.49
  • 71. First 50 hours of service………………………………………….. 5.53
  • 72. Every 100 hours …………………………………………………….. 5.54
  • 73. Every 500 hours …………………………………………………….. 5.56
  • 74. Every 1000 hours …………………………………………………… 5.57
  • 75. Servicing heavy duty air filter elements …………………………. 5.58
  • 76. Diesel emissions maintenance………………………………………. 5.62
  • 77. Introduction (emissions)………………………………………………. 5.62
  • 78. Diesel emissions ………………………………………………………… 5.63
  • 79. Diesel emissions stall test……………………………………………. 5.64
  • 80. Operational issues ……………………………………………………… 5.66
  • 81. Tools…………………………………………………………………….. 5.66
  • 82. Best practices………………………………………………………… 5.67
  • 83. Proactive attitudes………………………………………………….. 5.70
  • 84. Typical exhaust gas components………………………………….. 5.72
  • 85. Carbon dioxide ………………………………………………………. 5.72
  • 86. Carbon monoxide…………………………………………………… 5.72
  • 87. Oxides of nitrogen ………………………………………………….. 5.72
  • 88. Hydrocarbons………………………………………………………… 5.72
  • 89. Particulate matter …………………………………………………… 5.73
  • 90. Oxides of sulfur ……………………………………………………… 5.73
  • 91. Smoke ………………………………………………………………….. 5.73
  • 92. Engine systems and conditions
  • 93. that affect diesel emissions………………………………………….. 5.74
  • 94. Combustion chamber design …………………………………… 5.74
  • 95. Intake manifold system …………………………………………… 5.76
  • 96. Operating conditions that affect emissions ………………… 5.77
  • 97. Low turbocharger boost pressure …………………………….. 5.78
  • 98. High exhaust backpressure……………………………………… 5.78
  • 99. High crankcase pressure ………………………………………… 5.80
  • 100. Overview of six engine systems…………………………………… 5.81
  • 101. Introduction ……………………………………………………………….. 5.81
  • 102. Intake system ……………………………………………………….. 5.82
  • 103. Job aid checklist (Intake System)………………………………. 5.88
  • 104. Exhaust system ………………………………………………………. 5.89
  • 105. Introduction………………………………………………………….. 5.89
  • 106. Exhaust system recommendations………………………….. 5.91
  • 107. Exhaust after treatment system maintenance …………… 5.91
  • 108. Job aid checklist for exhaust system ……………………….. 5.93
  • 109. Introduction to tools used for exhaust system analysis . 5.94
  • 110. ECOM AC+ gas analyzer……………………………………. 5.94
  • 111. UGAS software application …………………………………. 5.96
  • 112. Testing protocol…………………………………………………. 5.96
  • 113. Pre-test conditions …………………………………………….. 5.97
  • 114. Emissions testing protocol ………………………………….. 5.97
  • 115. Basic emission equipment operation……………………….. 5.98
  • 116. Undiluted diesel particulate measurement…………….. 5.98
  • 117. Measurement interpretation………………………………… 5.100
  • 118. Analysis of particulate samples……………………………. 5.100
  • 119. Thermal optical method ……………………………………… 5.101
  • 120. Job aid checklist for exhaust system analysis tools… 5.102
  • 121. ECOM AC+ gas analyzer…………………………………. 5.102
  • 122. Particulate sampling – Gilian pump……………………. 5.102
  • 123. Intake testing………………………………………………….. 5.103
  • 124. Intake restrictions and exhaust backpressure …….. 5.104
  • 125. Fuel injection system ……………………………………………….. 5.105
  • 126. Introduction (Fuel injection system) …………………………. 5.105
  • 127. Injection pump or injector failure……………………………… 5.106
  • 128. Inadequate fuel supply…………………………………………… 5.106
  • 129. Incorrect injection pump or injector timing ………………… 5.107
  • 130. Advanced timing …………………………………………………… 5.107
  • 131. Retarded timing…………………………………………………….. 5.107
  • 132. Fuel system types …………………………………………………. 5.108
  • 133. Individual unit jerk pumps ………………………………………. 5.109
  • 134. Inline pump system……………………………………………….. 5.110
  • 135. Distributor pump system ………………………………………… 5.111
  • 136. Cummins PT fuel system……………………………………….. 5.111
  • 137. Unit injectors ………………………………………………………… 5.112
  • 138. Electronically controlled fuel injection systems………….. 5.112
  • 139. Fuel injection system recommendations…………………… 5.113
  • 140. Job aid checklist for fuel systems ……………………………. 5.114
  • 141. Cooling systems……………………………………………………….. 5.115
  • 142. Cooling system recommendations…………………………… 5.115
  • 143. Cooling system maintenance………………………………….. 5.116
  • 144. Coolant mixture…………………………………………………….. 5.116
  • 145. Conditioner and inhibitors ………………………………………. 5.116
  • 146. Cleaning and flushing ……………………………………………. 5.117
  • 147. Troubleshooting………………………………………………………. 5.117
  • 148. Thermostats …………………………………………………………. 5.117
  • 149. Aeration in coolant ………………………………………………… 5.117
  • 150. Radiator cap relief valve ………………………………………… 5.118
  • 151. Temperature probe ……………………………………………….. 5.118
  • 152. Job aid checklist for cooling system) ……………………….. 5.119
  • 153. Diesel fuel and fuel supply systems …………………………… 5.120
  • 154. Introduction (Diesel fuel and fuel supply systems)……… 5.120
  • 155. Best practice recommendations………………………………. 5.120
  • 156. Sulfur content ……………………………………………………….. 5.121
  • 157. Cetane number …………………………………………………….. 5.121
  • 158. Viscosity ………………………………………………………………. 5.121
  • 159. Flashpoint…………………………………………………………….. 5.121
  • 160. Fuel quality and handling recommendations …………….. 5.122
  • 161. Lubrication………………………………………………………………. 5.123
  • 162. Lubrication recommendations…………………………………. 5.123
  • 163. Lubrication classification ………………………………………… 5.124
  • 164. Combined service applications ……………………………….. 5.125
  • 165. Lubrication system checks……………………………………… 5.125
  • 166. Conclusion……………………………………………………………. 5.126
  • 167. Diesel emissions – job aid check list……………………………… 5.127
  • 168. Instructions on the adjustment procedures…………………….. 5.129
  • 169. Main relief – primary valve bank/unloader)) pump
  • 170. section………………………………………………………………….. 5.129
  • 171. Main relief – fan pump section………………………………….. 5.131
  • 172. Main relief – exhaust coolant pump section………………… 5.132
  • 173. Unloader valve ………………………………………………………. 5.134
  • 174. Relief valve – brake cooling manifold ………………………… 5.136
  • 175. Pressure reducing valve – HRC pilot control circuit……… 5.137
  • 176. Troubleshooting procedures ………………………………………… 5.139
  • 177. Hydraulic system (general) ……………………………………… 5.140
  • 178. Brakes ………………………………………………………………….. 5.142
  • 179. Hydraulic cylinders …………………………………………………. 5.145
  • 180. Hydraulic pump ……………………………………………………… 5.146
  • 181. Valves…………………………………………………………………… 5.148
  • 182. Engine ………………………………………………………………….. 5.149
  • 183. Converter………………………………………………………………. 5.153
  • 184. Transmission…………………………………………………………. 5.155
  • 185. Fuel injector…………………………………………………………… 5.156
  • 186. Leaking intake system…………………………………………….. 5.157
  • 187. Air intake system restriction and fuel flow………………….. 5.157
  • 188. Catalyst failure ………………………………………………………. 5.157
  • 189. Exhaust particulate filter failure………………………………… 5.157
  • 190. 6. Technical data
  • 191. Technical data ………………………………………………………………. 6.3
  • 192. Components of the 482 Diesel UN-A-TRAC…………………… 6.3
  • 193. Technical data……………………………………………………………. 6.3
  • 194. Tightening torques ……………………………………………………… 6.5
  • 195. Permissible data………………………………………………………… 6.11
  • 196. Lubrication fluids and greases ………………………………… 6.11
  • 197. 7. For your information
  • 198. For your information……………………………………………………… 7.3
  • 199. Our service………………………………………………………………… 7.3
  • 200. Service address …………………………………………………….. 7.3
  • 201. Rebuild facility address …………………………………………… 7.4
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