Bucyrus VT636-2 Longwall Shield Mover Operation Manual A6474X228
$30.00
- Type Of Manual: Operation Manual
- Manual ID: A6474X228
- Number of Pages: 85
- Size: 1.6MB
- Format: PDF
Product details
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Model List:
- VT636-2 Longwall Shield Mover
- 1. PREFACE …………………………………………………………………………………………………………………………………..1
- 2. SYMBOLS AND SPECIAL NOTATIONS………………………………………………………………………………………..2
- 3. MAJOR HAZARDS………………………………………………………………………………………………………………………4
- 4. SAFETY PRECAUTIONS AND GUIDELINES…………………………………………………………………………………6
- 5. OVERVIEW ……………………………………………………………………………………………………………………………..6
- 6. PRE-START INSPECTION ………………………………………………………………………………………………………..6
- 7. STARTING ………………………………………………………………………………………………………………………………6
- 8. OPERATING ……………………………………………………………………………………………………………………………6
- 9. STOPPING ………………………………………………………………………………………………………………………………7
- 10. MAINTENANCE ……………………………………………………………………………………………………………………….7
- 11. INTRODUCTION………………………………………………………………………………………………………………………….8
- 12. CONTROLS AND INDICATORS……………………………………………………………………………………………………9
- 13. FOOT BRAKE PEDAL……………………………………………………………………………………………………………….9
- 14. AUTOMATIC EMERGENCY/PARK BRAKE RELEASE………………………………………………………………..10
- 15. SPEED SWITCH (ACCELERATOR) FOOT PEDAL …………………………………………………………………….11
- 16. PUMP START SWITCH……………………………………………………………………………………………………………11
- 17. LIGHT SWITCH LEVER …………………………………………………………………………………………………………..12
- 18. MASTER SWITCH LEVER……………………………………………………………………………………………………….12
- 19. EMERGENCY MANUAL "POWER DISCONNECT" SWITCH………………………………………………………..13
- 20. TAPE SWITCH (PANIC STRIP) ………………………………………………………………………………………………..13
- 21. GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION …………………………………………………….14
- 22. “TILT” LIFT FORK AND ATTACHMENT CONTROL LEVER………………………………………………………….15
- 23. VERTICAL “LIFT” FORK AND ATTACHMENT CONTROL LEVER ………………………………………………..15
- 24. "WINCH" CONTROL LEVER…………………………………………………………………………………………………….15
- 25. HYDRAULIC “PTO” …………………………………………………………………………………………………………………16
- 26. “BATTERY” CHANGE CONTROL LEVER ………………………………………………………………………………….16
- 27. “STEERING" CONTROL LEVER……………………………………………………………………………………………….16
- 28. FIRE SUPPRESSION ACTUATORS …………………………………………………………………………………………16
- 29. CIRCUIT BREAKER RESET ARM …………………………………………………………………………………………….17
- 30. REMOTE CIRCUIT BREAKER RESET LEVER …………………………………………………………………………..17
- 31. DIF-LOK ACTUATOR (OPERATOR SELECT) ……………………………………………………………………………18
- 32. AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP ……………………………………………18
- 33. WARNING GONG …………………………………………………………………………………………………………………..18
- 34. STARTING PROCEDURE…………………………………………………………………………………………………………..20
- 35. PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT…………………24
- 36. LOADING FROM THE LONG AXIS OF THE SHIELD…………………………………………………………………..24
- 37. UNLOADING FROM THE LONG AXIS OF THE SHIELD………………………………………………………………24
- 38. LOADING FROM THE SIDE OF THE SHIELD…………………………………………………………………………….24
- 39. TOWING A DISABLED MACHINE ………………………………………………………………………………………………27
- 40. SHUTDOWN PROCEDURE………………………………………………………………………………………………………..29
- 41. BEFORE MAINTENANCE OR SERVICING ONLY………………………………………………………………………29
- 42. BATTERY CHANGE PROCEDURE …………………………………………………………………………………………….31
- 43. GENERAL MAINTENANCE INSTRUCTIONS……………………………………………………………………………….36
- 44. BEFORE MAINTENANCE OR SERVICING………………………………………………………………………………..36
- 45. MAINTENANCE CAPACITIES AND SPECIFICATIONS ………………………………………………………………..38
- 46. RECOMMENDED LUBRICANTS AND CAPACITIES…………………………………………………………………….40
- 47. PERIODIC MAINTENANCE PROCEDURES…………………………………………………………………………………41
- 48. EVERY THIRD SHIFT ……………………………………………………………………………………………………………..41
- 49. ONCE PER WEEK…………………………………………………………………………………………………………………..43
- 50. ONCE PER MONTH………………………………………………………………………………………………………………..48
- 51. EVERY THREE MONTHS………………………………………………………………………………………………………..50
- 52. EVERY THREE MONTHS………………………………………………………………………………………………………..51
- 53. YEARLY ………………………………………………………………………………………………………………………………..56
- 54. GREASE LUBRICATION CHART ……………………………………………………………………………………………….57
- 55. EVERY THIRD SHIFT ……………………………………………………………………………………………………………..57
- 56. EVERY THREE MONTHS………………………………………………………………………………………………………..57
- 57. TIRE/WHEEL INSTALLATION PROCEDURE ………………………………………………………………………………62
- 58. TIRE/WHEEL STRESSES ……………………………………………………………………………………………………….62
- 59. WHEEL MOUNTING ARRANGEMENTS……………………………………………………………………………………62
- 60. PROBLEM AREAS………………………………………………………………………………………………………………….63
- 61. WHEEL MOUNTING TIPS ……………………………………………………………………………………………………….63
- 62. RECOMMENDED WHEEL MOUNTING PROCEDURES……………………………………………………………..64
- 63. PRECAUTIONS………………………………………………………………………………………………………………………64
- 64. TROUBLESHOOTING PROCEDURES………………………………………………………………………………………..65
- 65. HYDRAULIC SYSTEM (GENERAL)…………………………………………………………………………………………..66
- 66. BRAKES ………………………………………………………………………………………………………………………………..69
- 67. HYDRAULIC CYLINDERS ……………………………………………………………………………………………………….72
- 68. HYDRAULIC PUMP…………………………………………………………………………………………………………………73
- 69. MAJOR MAINTENANCE PROCEDURES…………………………………………………………………………………….76
- 70. HYDRAULIC OIL FILL PROCEDURE ………………………………………………………………………………………..76
- 71. BRAKE BLEEDING PROCEDURE ……………………………………………………………………………………………77
- 72. CONTACTOR TIP REPLACEMENT ………………………………………………………………………………………….78
- 73. DRIVE MOTOR/GEAR BOX REMOVAL AND INSTALLATION ……………………………………………………..79
- 74. ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE …………………………………………..81










