Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 2

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 3

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 4

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 5

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caterpillar md6240 md6290 rotary blasthole drill service manual bi006782 3

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782

$30.00

Type Of Manual: Service Manual
Manual ID: BI006782
Number of Pages: 1018
Size: 144.6MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- MD6240, MD6290 Rotary Blasthole Drill

1. PARTS ORDERING AND PRODUCT SUPPORT
2. Safety Information
3. Safety Support Placement
4. Product Description
5. SKF Component Locator
6. SKFX Component Locator
7. Contents
8. Section 1 – Safety
8.1. Hazard Classification
8.2. Overview of Potential Hazards
8.3. Safety Guidelines
8.4. Safety Sign List
8.5. Safety Sign Locator
8.6. Safety Signs
9. Section 2 – Operator Controls
9.1. Graphic Symbol Legend
9.2. Operator Control Panel (standard)
9.3. Operator Control Panel (optional)
9.4. Cat EMS Panel
9.5. System Pressure Gauge Panel
9.6. Switch Panel (standard)
9.7. Lights, Circuit Breakers
9.8. Heater/AC Controls
9.9. AC/Heater
9.10. Operators Seat
10. Section 3 – Mainframe/Crawlers
10.1. Leveling Jacks
10.2. Mast Elevating Cylinders
10.3. Crawler Assembly
10.4. Metric Bolt Torque Specifications
10.5. Track Maintenance
10.6. Track Tension Adjustment
10.7. Track Chain
10.8. Track Shoes
10.9. Track Shoe Bolt Torque
10.10. Track Assembly
10.11. Final Drive
10.12. Idler Unit
10.13. Track Tension Unit
10.14. Track Rollers
10.15. Support Rollers
11. Section 4 – Drivetrain/Compressor
11.1. Engine and Drivetrain Service Procedures
11.2. Engine and Compressor Air Cleaners
11.3. Flexible Drive Coupling
11.4. Pump Drive
11.5. Hydraulic Pumps
11.6. Hydraulic Pump – Startup
11.7. Hydraulic Piston Pumps – Maintenance
11.8. Hydraulic Piston Pump – Troubleshooting
11.9. Engine Drivetrain Service Procedures
11.9.1. Hydraulic Gear Pumps – Removal Replacement
11.9.2. P330/P350/P365 Pump Manual
11.10. Compressor Service Procedures
11.10.1. Drive Coupling – Removal Replacement
11.10.2. Before Installation and Start-Up of New or Rebuilt Compressor
11.10.3. Compressor Unit (low pressure) – Installation
11.10.4. Compressor Unit (high pressure) – Installation
11.11. Main Auxiliary Air
11.11.1. Compressed Air Subsystem Components (low pressure)
11.11.2. Compressed Air Functions
11.11.3. Compressor Unit
11.11.4. Butterfly Inlet Control System (low pressure)
11.11.5. Butterfly Inlet Control System (high pressure)
11.11.6. Compressor Oil Filter Service Bulletin
11.11.7. Compressor Oil Filter
11.11.8. Sullair Low Pressure Manual
11.11.9. Sullair High Pressure Manual
11.12. Radiator/Oil Cooler Assembly
11.12.1. Double Fan Plumbing Circuit
11.12.2. Square Tube Installation Tools
11.12.3. Round Tube Installation Tool
11.12.4. Mesabi Radiators Cores Manuals
12. Section 5 – Dust Control Systems
12.1. System Functions
12.2. Dust Collector Basic Specifications
12.3. Initial Startup
12.4. Fan Speed Adjustment
12.5. Direction of Fan Rotation
12.6. Compressed Air Supply
12.7. Electric Timer
12.8. Filter Maintenance
12.9. Routine Maintenance
12.10. Troubleshooting Guide
12.11. Water Pump (vertical)
12.12. Dust Collector/Water Injection Circuit
12.13. Water Injection System (vertical pump)
12.14. Water Injection System (horizontal pump)
12.15. Cat Pumps Service Manual
12.16. Char-Lynn 2000 Series Hydraulic Motor Manual
13. Section 6 – Mast/Rotary Drive/Pipe Rack
13.1. Feed Cylinder
13.2. Hoist/Pulldown Cable Adjustment
13.3. Hoist/Pulldown Cable Replacement
13.4. Rotary Head Guide Alignment
13.5. Rotary Drive Assembly
13.6. Rotary Drive Gearbox (early models)
13.7. Rotary Drive Gearbox (late models)
13.8. Rexroth AA6VM Hydraulic Motor Manual
13.9. Winch Assembly
13.9.1. Wire Rope
13.9.2. Wire Rope Clips
13.9.3. Wedge Sockets
13.9.4. Braden Winch Manual
13.10. HOBO Wrench
13.11. Carousel Pipe Rack
13.12. Char-Lynn 2000 Series Hydraulic Motor Manual
14. Section 7 – Hydraulic Systems
14.1. Hydraulic Tank
14.2. Pressure Setting Sequence
14.3. Hydraulic Pressure Test Circuit
14.4. Hydraulic Pump Identification
14.5. Right Track, Left Track/Rotation Pumps
14.6. Feed and Auxiliary Pump Circuit
14.7. Hydraulic Feed Circuit
14.8. Cooler Fan Circuit
14.9. Jack and Mast Elevate Circuit
14.10. Leveling Jack Cylinders
14.11. Mast Elevating Cylinders
14.12. Drill/Tram Control Circuit
14.13. Joystick Adjustments (electric)
14.14. Auxiliary Functions Circuit
14.15. HOBO Wrench
14.16. Dust Curtain/Main Air Circuit
14.17. Rotary Drive Pulldown Tables
14.18. Counterbalance Valve Adjustment
14.19. Loop Filters
14.20. Charge Filters
14.21. Main Return and Case Drain Filters
14.22. Hydraulic Cylinder Repair
14.23. SKF Hydraulic Schematic
14.24. SKFX Hydraulic Schematic
14.25. Hydraulic Piping – SKF Cab Controls
14.26. Rotary Torque Control
15. Section 8 – Electrical Components
15.1. Jump Starting
15.2. Batteries and Circuit Breakers
15.3. Welding Precautions
15.4. Switch Panel
15.5. Gauge Panel
15.6. Cab Wiring Harness
15.7. Cab/Engine Wiring
15.8. Cab/Mast Valve Pump Wiring
15.9. Pulldown Valve Engine Wiring
15.10. Auxiliary Pump Water/DC Wiring
15.11. Fast Pulldown Lights Wiring
15.12. Battery/Engine Disconnect
15.13. Filter/Indicator Wiring
15.14. Rotary Drive Tachometer Installation
15.15. AC/Heater Wiring
15.16. VDC Converter
15.17. Sound System
15.18. Electrical SchematicSKF/SKFX
15.19. Electrical SchematicSKF (Cat)
15.20. AC/Heater/Pressurizer Circuit
15.21. Remote Tram Installation
16. Section 9 – Lubrication and Preventative Maintenance
16.1. Service PointsMainframe
16.1.1. Auto Lube System
16.1.2. Manual Lube System
16.2. Service Points – General
16.3. LubricationGeneral
16.4. Lubrication and Maintenance Chart
16.5. Lubricant Specifications
16.5.1. Hydraulic System
16.5.2. Compressor
16.5.3. Final Drive Oil
16.5.4. Lubricating Grease
16.5.5. Gear Lubricant
16.5.6. Engine Oil (Caterpillar)
16.5.7. Engine Oil (Cummins)
16.6. Extreme Weather Lubricants
16.7. Preventative Maintenance
16.7.1. Mast Trunnion Bolt Torque
16.7.2. Charge and Loop Filters
16.7.3. Hydraulic System
16.7.4. Compressor Lubrication
16.7.5. Cat Pump Oil
16.7.6. Water Pump (Cat Pump)
16.7.7. Cooling SystemCummins
16.7.8. Cooling SystemCaterpillar
16.7.9. Air Cleaners
16.7.10. Mast Pivot Shaft Inspection and Repair
16.7.11. Weld Inspection
16.7.12. Bolted Joint Maintenance
16.7.13. SAE Recommended Torque Values
16.7.14. Critical Fastener ID Inspection Schedule
16.7.15. Electrical System
16.7.16. Extended Machine Shutdown
16.7.17. Scheduled Oil Sampling Analysis
16.8. Drill Stem Thread Lubricator
16.9. Metric Conversions
16.10. Torque Values for Split Flange Connections
16.11. Torque Values for Hydraulic Tubes Fittings
16.12. Maintenance Record
17. Section 10 – Optional Equipment
17.1. Auto Lube System
17.1.1. Lube Pump Air Motor
17.1.2. Auto Lube Injectors
17.1.3. Filter/Regulator/Lubricator
17.1.3.1. Filter Maintenance and Repair
17.1.3.2. Regulator Maintenance and Repair
17.1.3.3. Lubricator Maintenance and Repair
17.1.4. Lube Controller Manual
17.2. Drill Stem Thread Lubricator
17.2.1. Filter Assembly
17.2.2. Air Pressure Regulator
17.2.3. Lubricator Assembly
17.2.4. Way Air Valve
17.2.5. Grease Pump
17.3. Drilling Efficiency Indicator

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