Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782
Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 2
Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 3
Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 4
Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782 - Image 5

Caterpillar MD6240, MD6290 Rotary Blasthole Drill Service Manual BI006782

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: BI006782
  • Number of Pages: 1018
  • Size: 144.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • MD6240, MD6290 Rotary Blasthole Drill
  • 1. PARTS ORDERING AND PRODUCT SUPPORT
  • 2. Safety Information
  • 3. Safety Support Placement
  • 4. Product Description
  • 5. SKF Component Locator
  • 6. SKFX Component Locator
  • 7. Contents
  • 8. Section 1 – Safety
  • 8.1. Hazard Classification
  • 8.2. Overview of Potential Hazards
  • 8.3. Safety Guidelines
  • 8.4. Safety Sign List
  • 8.5. Safety Sign Locator
  • 8.6. Safety Signs
  • 9. Section 2 – Operator Controls
  • 9.1. Graphic Symbol Legend
  • 9.2. Operator Control Panel (standard)
  • 9.3. Operator Control Panel (optional)
  • 9.4. Cat EMS Panel
  • 9.5. System Pressure Gauge Panel
  • 9.6. Switch Panel (standard)
  • 9.7. Lights, Circuit Breakers
  • 9.8. Heater/AC Controls
  • 9.9. AC/Heater
  • 9.10. Operators Seat
  • 10. Section 3 – Mainframe/Crawlers
  • 10.1. Leveling Jacks
  • 10.2. Mast Elevating Cylinders
  • 10.3. Crawler Assembly
  • 10.4. Metric Bolt Torque Specifications
  • 10.5. Track Maintenance
  • 10.6. Track Tension Adjustment
  • 10.7. Track Chain
  • 10.8. Track Shoes
  • 10.9. Track Shoe Bolt Torque
  • 10.10. Track Assembly
  • 10.11. Final Drive
  • 10.12. Idler Unit
  • 10.13. Track Tension Unit
  • 10.14. Track Rollers
  • 10.15. Support Rollers
  • 11. Section 4 – Drivetrain/Compressor
  • 11.1. Engine and Drivetrain Service Procedures
  • 11.2. Engine and Compressor Air Cleaners
  • 11.3. Flexible Drive Coupling
  • 11.4. Pump Drive
  • 11.5. Hydraulic Pumps
  • 11.6. Hydraulic Pump – Startup
  • 11.7. Hydraulic Piston Pumps – Maintenance
  • 11.8. Hydraulic Piston Pump – Troubleshooting
  • 11.9. Engine Drivetrain Service Procedures
  • 11.9.1. Hydraulic Gear Pumps – Removal Replacement
  • 11.9.2. P330/P350/P365 Pump Manual
  • 11.10. Compressor Service Procedures
  • 11.10.1. Drive Coupling – Removal Replacement
  • 11.10.2. Before Installation and Start-Up of New or Rebuilt Compressor
  • 11.10.3. Compressor Unit (low pressure) – Installation
  • 11.10.4. Compressor Unit (high pressure) – Installation
  • 11.11. Main Auxiliary Air
  • 11.11.1. Compressed Air Subsystem Components (low pressure)
  • 11.11.2. Compressed Air Functions
  • 11.11.3. Compressor Unit
  • 11.11.4. Butterfly Inlet Control System (low pressure)
  • 11.11.5. Butterfly Inlet Control System (high pressure)
  • 11.11.6. Compressor Oil Filter Service Bulletin
  • 11.11.7. Compressor Oil Filter
  • 11.11.8. Sullair Low Pressure Manual
  • 11.11.9. Sullair High Pressure Manual
  • 11.12. Radiator/Oil Cooler Assembly
  • 11.12.1. Double Fan Plumbing Circuit
  • 11.12.2. Square Tube Installation Tools
  • 11.12.3. Round Tube Installation Tool
  • 11.12.4. Mesabi Radiators Cores Manuals
  • 12. Section 5 – Dust Control Systems
  • 12.1. System Functions
  • 12.2. Dust Collector Basic Specifications
  • 12.3. Initial Startup
  • 12.4. Fan Speed Adjustment
  • 12.5. Direction of Fan Rotation
  • 12.6. Compressed Air Supply
  • 12.7. Electric Timer
  • 12.8. Filter Maintenance
  • 12.9. Routine Maintenance
  • 12.10. Troubleshooting Guide
  • 12.11. Water Pump (vertical)
  • 12.12. Dust Collector/Water Injection Circuit
  • 12.13. Water Injection System (vertical pump)
  • 12.14. Water Injection System (horizontal pump)
  • 12.15. Cat Pumps Service Manual
  • 12.16. Char-Lynn 2000 Series Hydraulic Motor Manual
  • 13. Section 6 – Mast/Rotary Drive/Pipe Rack
  • 13.1. Feed Cylinder
  • 13.2. Hoist/Pulldown Cable Adjustment
  • 13.3. Hoist/Pulldown Cable Replacement
  • 13.4. Rotary Head Guide Alignment
  • 13.5. Rotary Drive Assembly
  • 13.6. Rotary Drive Gearbox (early models)
  • 13.7. Rotary Drive Gearbox (late models)
  • 13.8. Rexroth AA6VM Hydraulic Motor Manual
  • 13.9. Winch Assembly
  • 13.9.1. Wire Rope
  • 13.9.2. Wire Rope Clips
  • 13.9.3. Wedge Sockets
  • 13.9.4. Braden Winch Manual
  • 13.10. HOBO Wrench
  • 13.11. Carousel Pipe Rack
  • 13.12. Char-Lynn 2000 Series Hydraulic Motor Manual
  • 14. Section 7 – Hydraulic Systems
  • 14.1. Hydraulic Tank
  • 14.2. Pressure Setting Sequence
  • 14.3. Hydraulic Pressure Test Circuit
  • 14.4. Hydraulic Pump Identification
  • 14.5. Right Track, Left Track/Rotation Pumps
  • 14.6. Feed and Auxiliary Pump Circuit
  • 14.7. Hydraulic Feed Circuit
  • 14.8. Cooler Fan Circuit
  • 14.9. Jack and Mast Elevate Circuit
  • 14.10. Leveling Jack Cylinders
  • 14.11. Mast Elevating Cylinders
  • 14.12. Drill/Tram Control Circuit
  • 14.13. Joystick Adjustments (electric)
  • 14.14. Auxiliary Functions Circuit
  • 14.15. HOBO Wrench
  • 14.16. Dust Curtain/Main Air Circuit
  • 14.17. Rotary Drive Pulldown Tables
  • 14.18. Counterbalance Valve Adjustment
  • 14.19. Loop Filters
  • 14.20. Charge Filters
  • 14.21. Main Return and Case Drain Filters
  • 14.22. Hydraulic Cylinder Repair
  • 14.23. SKF Hydraulic Schematic
  • 14.24. SKFX Hydraulic Schematic
  • 14.25. Hydraulic Piping – SKF Cab Controls
  • 14.26. Rotary Torque Control
  • 15. Section 8 – Electrical Components
  • 15.1. Jump Starting
  • 15.2. Batteries and Circuit Breakers
  • 15.3. Welding Precautions
  • 15.4. Switch Panel
  • 15.5. Gauge Panel
  • 15.6. Cab Wiring Harness
  • 15.7. Cab/Engine Wiring
  • 15.8. Cab/Mast Valve Pump Wiring
  • 15.9. Pulldown Valve Engine Wiring
  • 15.10. Auxiliary Pump Water/DC Wiring
  • 15.11. Fast Pulldown Lights Wiring
  • 15.12. Battery/Engine Disconnect
  • 15.13. Filter/Indicator Wiring
  • 15.14. Rotary Drive Tachometer Installation
  • 15.15. AC/Heater Wiring
  • 15.16. VDC Converter
  • 15.17. Sound System
  • 15.18. Electrical SchematicSKF/SKFX
  • 15.19. Electrical SchematicSKF (Cat)
  • 15.20. AC/Heater/Pressurizer Circuit
  • 15.21. Remote Tram Installation
  • 16. Section 9 – Lubrication and Preventative Maintenance
  • 16.1. Service PointsMainframe
  • 16.1.1. Auto Lube System
  • 16.1.2. Manual Lube System
  • 16.2. Service Points – General
  • 16.3. LubricationGeneral
  • 16.4. Lubrication and Maintenance Chart
  • 16.5. Lubricant Specifications
  • 16.5.1. Hydraulic System
  • 16.5.2. Compressor
  • 16.5.3. Final Drive Oil
  • 16.5.4. Lubricating Grease
  • 16.5.5. Gear Lubricant
  • 16.5.6. Engine Oil (Caterpillar)
  • 16.5.7. Engine Oil (Cummins)
  • 16.6. Extreme Weather Lubricants
  • 16.7. Preventative Maintenance
  • 16.7.1. Mast Trunnion Bolt Torque
  • 16.7.2. Charge and Loop Filters
  • 16.7.3. Hydraulic System
  • 16.7.4. Compressor Lubrication
  • 16.7.5. Cat Pump Oil
  • 16.7.6. Water Pump (Cat Pump)
  • 16.7.7. Cooling SystemCummins
  • 16.7.8. Cooling SystemCaterpillar
  • 16.7.9. Air Cleaners
  • 16.7.10. Mast Pivot Shaft Inspection and Repair
  • 16.7.11. Weld Inspection
  • 16.7.12. Bolted Joint Maintenance
  • 16.7.13. SAE Recommended Torque Values
  • 16.7.14. Critical Fastener ID Inspection Schedule
  • 16.7.15. Electrical System
  • 16.7.16. Extended Machine Shutdown
  • 16.7.17. Scheduled Oil Sampling Analysis
  • 16.8. Drill Stem Thread Lubricator
  • 16.9. Metric Conversions
  • 16.10. Torque Values for Split Flange Connections
  • 16.11. Torque Values for Hydraulic Tubes Fittings
  • 16.12. Maintenance Record
  • 17. Section 10 – Optional Equipment
  • 17.1. Auto Lube System
  • 17.1.1. Lube Pump Air Motor
  • 17.1.2. Auto Lube Injectors
  • 17.1.3. Filter/Regulator/Lubricator
  • 17.1.3.1. Filter Maintenance and Repair
  • 17.1.3.2. Regulator Maintenance and Repair
  • 17.1.3.3. Lubricator Maintenance and Repair
  • 17.1.4. Lube Controller Manual
  • 17.2. Drill Stem Thread Lubricator
  • 17.2.1. Filter Assembly
  • 17.2.2. Air Pressure Regulator
  • 17.2.3. Lubricator Assembly
  • 17.2.4. Way Air Valve
  • 17.2.5. Grease Pump
  • 17.3. Drilling Efficiency Indicator
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