Caterpillar SU488 D Scoop Operation And Maintenance Manual A6474X278

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: A6474X278
  • Number of Pages: 312
  • Size: 30.9MB
  • Format: PDF

Product details

  • Model List:

    • SU488 D Scoop
  • 1. 1. About this manual
  • 2. About this manual…………………………………………………………. 1.3
  • 3. Before starting to work ………………………………………………… 1.3
  • 4. Who is this operating manual intended for?……………………. 1.3
  • 5. What is the purpose of this operating manual?……………….. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety……………………………………………………………………. 2.3
  • 9. Personnel ………………………………………………………………….. 2.4
  • 10. Operation………………………………………………………………. 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions …………………………………………………… 2.5
  • 13. Intended use………………………………………………………….. 2.5
  • 14. Unauthorized use …………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules…………………………………………………………. 2.7
  • 17. Storage and transport……………………………………………… 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation………………………………………………………………. 2.9
  • 21. Stopping ……………………………………………………………… 2.10
  • 22. Maintenance and repair…………………………………………. 2.10
  • 23. Diesel emissions ………………………………………………….. 2.11
  • 24. Handling of hydraulic fluids ……………………………………. 2.13
  • 25. 3. Storage and transport
  • 26. Storage and transport……………………………………………………. 3.3
  • 27. Storage……………………………………………………………………… 3.3
  • 28. Storage of the machine and spare parts……………………. 3.3
  • 29. Transport…………………………………………………………………… 3.4
  • 30. Before transport……………………………………………………… 3.5
  • 31. 4. Installation
  • 32. Installation ……………………………………………………………………. 4.3
  • 33. Points to observe prior to installation …………………………….. 4.3
  • 34. Who is allowed to carry out installation? ……………………. 4.3
  • 35. Which tools are required for installation?…………………… 4.3
  • 36. Notes on installation……………………………………………….. 4.4
  • 37. Pre-installation check list…………………………………………. 4.5
  • 38. Safety features ………………………………………………………. 4.6
  • 39. 5. Operation
  • 40. Pre-operation suggestions ………………………………………………..5.3
  • 41. Operation………………………………………………………………………..5.4
  • 42. How to operate the Scoop…………………………………………….5.4
  • 43. Who is allowed to operate the Scoop…………………………5.4
  • 44. When can operation be started? ……………………………….5.4
  • 45. Controls and indicators…………………………………………………5.5
  • 46. Operator’s compartment – left and center……………………5.5
  • 47. Operator’s compartment – right………………………………….5.6
  • 48. Engine monitoring system ………………………………………..5.22
  • 49. Secondary shutdown system (optional) ……………………..5.30
  • 50. Hazard zone ……………………………………………………………….5.32
  • 51. Starting procedure……………………………………………………….5.33
  • 52. Shutdown procedure ……………………………………………………5.35
  • 53. Towing a disabled machine…………………………………………..5.37
  • 54. Instructions on the maintenance ………………………………………..5.39
  • 55. Important notes……………………………………………………………5.39
  • 56. Before maintenance …………………………………………………….5.39
  • 57. Critical torque values……………………………………………………5.41
  • 58. Lubricants, fluids and capacities ……………………………………5.41
  • 59. Specific lubrication and maintenance schedule ……………….5.42
  • 60. Specific lubrication and maintenance procedure………………5.46
  • 61. Pre-shift …………………………………………………………………5.46
  • 62. Every third shift……………………………………………………….5.49
  • 63. Weekly…………………………………………………………………..5.55
  • 64. Every three months …………………………………………………5.62
  • 65. First 50 hours of service …………………………………………..5.66
  • 66. Every 100 hours ……………………………………………………..5.67
  • 67. Every 500 hours ……………………………………………………..5.10
  • 68. Every 1000 hours ……………………………………………………5.72
  • 69. Every six months …………………………………………………….5.73
  • 70. Servicing heavy duty air filter elements…………………………..5.74
  • 71. Diesel emissions maintenance (reference)………………………….5.78
  • 72. Replacement of wear parts ……………………………………………….5.145
  • 73. Tire/Wheel installation ………………………………………………….5.145
  • 74. Axles………………………………………………………………………….5.149
  • 75. Drive shaft ………………………………………………………………….5.152
  • 76. Accumulator operation and precharging …………………………5.153
  • 77. Ejector blade and cylinder …………………………………………….5.155
  • 78. Canopy/Cab………………………………………………………………..5.157
  • 79. Steering cylinder………………………………………………………….5.158
  • 80. Tilt cylinder …………………………………………………………………5.161
  • 81. Lift cylinder …………………………………………………………………5.162
  • 82. Brake bleeding procedure …………………………………………….5.164
  • 83. Instructions on the adjustment procedures ………………………….5.165
  • 84. Main relief – primary (main implement) pump section ……….5.165
  • 85. Main relief – auxiliary pump section ………………………………..5.166
  • 86. Unloading valve …………………………………………………………..5.167
  • 87. Relief valve – brake cooling manifold………………………………5.168
  • 88. Pressure reducing valve – HRC pilot control circuit…………..5.169
  • 89. MSHA checklists ……………………………………………………………..5.171
  • 90. Troubleshooting procedures…………………………………………….5.217
  • 91. Hydraulic system (general) ………………………………………..5.218
  • 92. Brakes …………………………………………………………………….5.221
  • 93. Hydraulic cylinders ……………………………………………………5.223
  • 94. Hydraulic pump ………………………………………………………..5.224
  • 95. Valves……………………………………………………………………..5.226
  • 96. Engine …………………………………………………………………….5.227
  • 97. Converter…………………………………………………………………5.237
  • 98. Transmission……………………………………………………………5.239
  • 99. Fuel injector……………………………………………………………..5.240
  • 100. Compressor……………………………………………………………..5.240
  • 101. Leaking intake system……………………………………………….5.242
  • 102. Air intake system restriction and fuel flow…………………….5.242
  • 103. Catalyst failure………………………………………………………….5.242
  • 104. Exhaust particulate filter failure…………………………………..5.243
  • 105. Diesel Safety System Troubleshooting ………………………..5.244
  • 106. 6. Technical data
  • 107. Technical data………………………………………………………………… 6.3
  • 108. Components of the 488D-XP ……………………………………….. 6.3
  • 109. Technical data……………………………………………………………. 6.3
  • 110. Tightening torques………………………………………………………. 6.5
  • 111. Permissible data……………………………………………………….. 6.11
  • 112. Lubrication fluids and greases ……………………………….. 6.11
  • 113. 7. For your information
  • 114. For your information……………………………………………………… 7.3
  • 115. Our service ………………………………………………………………… 7.3
  • 116. Service address……………………………………………………… 7.3
  • 117. Rebuild facility address …………………………………………… 7.4
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