Caterpillar 6030 FS Hydraulic Shovel Service Manual BI015071

Caterpillar 6030 FS Hydraulic Shovel Service Manual BI015071 - Image 2

Caterpillar 6030 FS Hydraulic Shovel Service Manual BI015071 - Image 3

Caterpillar 6030 FS Hydraulic Shovel Service Manual BI015071

$30.00

Type Of Manual: Service Manual
Manual ID: BI015071
Number of Pages: 1546
Size: 79.3MB
Format: PDF

Category: Caterpillar Service Manual PDF

Product details

Model List:
- 6030 FS Hydraulic Shovel

1. Chapter 01.pdf
1.1. _01-3849221en
1.2. _02-2440539e
1.3. _03-2440540e
2. Chapter 02.pdf
2.1. _01-2440542e
2.2. _02-3721439en
3. Chapter 03.pdf
3.1. _01-3849044en
3.2. _02_00-3720620en
3.3. _02_00-3720691en
3.4. _02_01-3720692en
3.5. _02_02-3720694en
3.6. _02_03-3720698en
3.7. _02_04-3720693en
3.8. _02_05-3720695en
3.9. _02_06-3720699en
3.10. _02_07-3720696en
3.11. _02_08-3720697en
3.12. _02_09-3721419en
4. Chapter 04.pdf
4.1. _01-3849049en
4.2. _02-3664225e
4.3. _03-3664224e
4.4. _04-2803246e
4.5. _05-3657707e
4.6. _06-2803248e
4.7. _07-2803249e
4.8. _08-2461035e
4.9. _09-2803250e
4.10. _10-2803251e
4.11. _11-2440564e
5. Chapter 05.pdf
5.1. _01-3849050en
5.2. _02-2803253e
5.3. _03-3721437en
5.4. _04-3668546en
5.5. _05-2471306e
5.6. _06-2471307e
5.7. _07-2461189e
5.8. _08-2803256e
5.9. _09-2803257e
6. Chapter 07.pdf
6.1. _01-2440570e
6.2. _02_00-3664246en
6.3. _02_03-3746360en
6.4. _02_03-3746361en
6.5. _03_00-3721564en
6.6. _03_03-3746362en
6.7. _04_00-3664874en
6.8. _04_03-3849136en
6.9. Leere Seite
6.10. Leere Seite
7. Chapter 08.pdf
7.1. _01-2440575e
7.2. _02-3849301en
7.3. _03-3721472en
7.4. _04-3664853en
7.5. _05_00-3721475en
7.6. _05_02-3668550en
7.7. _05_03-3721476en
7.8. _05_04-3668524en
7.9. _05_05-3721477en
7.10. _05_06-3721478en
7.11. _05_07-3721479en
7.12. _05_08-3721480en
7.13. _05_09-3721481en
7.14. _05_10-3721482en
7.15. _06-3721473en
7.16. _07-3721583en
7.17. _08_01-3721567en
7.18. _08_02-3721568en
7.19. _08_03-3721569en
7.20. _08_04-3721570en
8. Chapter 09.pdf
8.1. _01-3721500en
8.2. _02-3721501en
8.3. _03-3721490en
8.4. _04-3721491en
8.5. _05_00-3721495en
8.6. _05_02-3721502en
8.7. _06_00-3721492en
8.8. _06_05-3721496en
8.9. _07_00-3721493en
8.10. _07_03-3721498en
9. Chapter 11.pdf
9.1. _01-3691790en
9.2. _02-3723058en
9.3. _03-3723271en
9.4. _04-3723243en
9.5. _05-3691540en
9.6. _07-3723201en
9.7. _08-3723127en
9.8. _09-3723244en
9.9. _10-3723063en
9.10. _11-3691709en
9.11. _12-3691547en
10. Volume 2.pdf
10.1. _3842950en
10.1.1. SERVICE MANUAL TITLEPAGE
10.1.1.1. CONTENTS
10.1.1.2. FOREWORD
10.1.1.3. SAFETY INSTRUCTIONS
10.1.1.3.1. Personnel Requirements
10.1.1.3.2. Observe the hazard warnings on the machine
10.1.1.3.3. Observe the warnings and safety instructions in the instructions
10.1.1.4. GENERAL INFORMATION ON ELECTRICITY
10.1.1.4.1. Atomic Structure
10.1.1.4.2. Free Electron
10.1.1.4.3. Electromagnetic Field
10.1.1.4.4. Alternating Current Display
10.1.1.4.5. Electric Power Generation, Principle
10.1.1.4.6. Electric Power Generation in Motor Vehicles
10.1.1.4.7. Rectification Three-Phase Bridge Circuit
10.1.1.4.8. Charging Batteries
10.1.1.4.9. Circuit with error indicator when excitation circuit is interrupted
10.1.1.4.10. Testing the Charging System
10.1.1.5. COMPONENTS USED IN VEHICLE ELECTRICAL SYSTEMS
10.1.1.5.1. Battery
10.1.1.5.2. Battery Design
10.1.1.5.3. Electric Motors
10.1.1.5.4. Electric Motor Operation
10.1.1.5.5. Starter motor
10.1.1.6. BASIC PRINCIPLES OF VEHICLE ELECTRICAL SYSTEMS
10.1.1.6.1. Current, Voltage, Resistance, and Power
10.1.1.7. MEASUREMENTS USING A MULTIMETER
10.1.1.7.1. Multimeter Settings
10.1.1.7.2. Voltage Measurements
10.1.1.7.3. Testing diodes
10.1.1.7.4. Current Measurements
10.1.1.7.5. Ohm Measurements (Resistance)
10.1.1.7.6. Check cable continuity
10.1.1.8. SERIES AND PARALLEL CONNECTION OF COMPONENTS
10.1.1.8.1. Batteries
10.1.1.8.2. Resistors
10.1.1.8.3. Capacitors
10.1.1.8.4. Electrolytic Capacitor
10.1.1.9. VOLTAGE LOSS AND LINES
10.1.1.10. LINE CALCULATION
10.1.1.10.1. Parameters and Units
10.1.1.11. LINES FOR VEHICLE ELECTRICAL SYSTEMS
10.1.1.11.1. Calculation Example
10.1.1.12. LIGHTING
10.1.1.12.1. Instructions for Adjusting Headlights
10.1.1.12.2. Sources of Error and Reasons for Lighting
10.1.1.13. SPECIAL CIRCUITS IN VEHICLE ELECTRICAL SYSTEMS
10.1.1.13.1. Recovery Diode
10.1.1.13.2. Varistor
10.1.1.13.3. Generator Regulator
10.1.1.13.4. Vehicle Fuses
10.1.1.14. MARKING INDIVIDUAL PARTS
10.1.1.15. STANDARD TERMINAL DESIGNATIONS
10.1.1.15.1. Terminal Designations
10.2. _3842951en
10.2.1. TITLEPAGE
10.2.1.1. CONTENTS
10.2.1.2. FOREWORD
10.2.1.3. SAFETY INSTRUCTIONS
10.2.1.3.1. Personnel Requirements
10.2.1.3.2. Observe the hazard warnings on the machine
10.2.1.3.3. Observe the warnings and safety instructions in the instructions
10.2.1.4. SCOPE OF THE DOCUMENTATION FOR THE ELECTRICAL SYSTEM
10.2.1.5. ELECTRICAL CIRCUIT DIAGRAM
10.2.1.5.1. Names of the electrical/electronic components
10.2.1.5.2. Circuit diagram sample page
10.2.1.5.3. Circuit diagram
10.2.1.5.4. Legend to the circuit diagram sample page
10.2.1.5.5. Circuit Diagram description
10.2.1.5.6. Connection tables terminal strips
10.2.1.5.7. Connection tables plug connections
10.2.1.5.8. Troubleshooting
10.2.1.5.9. Summary
10.2.1.5.10. Schematic symbols
10.3. _3842952en
10.3.1. Service Manual titlepage
10.3.1.1. CONTENTS
10.3.1.2. FOREWORD
10.3.1.3. SAFETY INSTRUCTIONS
10.3.1.3.1. Personnel Requirements
10.3.1.3.2. Pay attention to the hazard warnings on the machine
10.3.1.3.3. Pay attention to warnings and safety information in the manuals and instructions
10.3.1.4. SI UNITS AND OTHER UNITS OF MEASUREMENT
10.3.1.4.1. Space and mass dimensions
10.3.1.4.2. Units of time
10.3.1.4.3. Units of force, energy and power
10.3.1.5. Conversion table
10.3.1.5.1. Conversion of length dimensions
10.3.1.5.2. Conversion of area dimensions
10.3.1.5.3. Conversion of feet and inches to meters
10.3.1.5.4. Conversion of Newton meters Nm to foot pounds ft lb
10.3.1.5.5. Conversion of the pressure units for gases, vapors and fluids
10.3.1.5.6. Conversion of the units of energy, work and heat quantity
10.3.1.5.7. Conversion for the units of mechanical stress (strength)
10.3.1.5.8. Practically equivalent units for pressure and mechanical stress (strength)
10.3.1.5.9. Temperature units and conversion formulas
10.3.1.5.10. Power, energy flow, heat flow
10.3.1.5.11. Velocities
10.3.1.5.12. Units of mass (weight)
10.3.1.5.13. Units of volume, flow rate
10.3.1.5.14. Fuel consumption
10.3.1.6. CALCULATION EXAMPLES
10.3.1.6.1. Angle of inclination
10.3.1.6.2. Ground speeds
10.3.1.6.3. Hydraulic power (pumps/motors)
10.3.1.6.4. Cylinder stroke times
10.3.1.6.5. Hydraulic motor speeds
10.3.1.7. TIGHTENING TORQUES, BOLTS AND SCREWS FOR FLANGE SYSTEMS
10.3.1.7.1. General Information
10.3.1.7.2. Units of measurement
10.3.1.7.3. Identification on drawings
10.3.1.7.4. Requirements for assembly planning
10.3.1.7.5. Special requirements
10.3.1.7.6. Interpretation of torque information on separate drawings
10.3.1.7.7. Dynamic tightening torque
10.3.1.7.8. Fasten finger tight
10.3.1.7.9. Hard connections
10.3.1.7.10. Soft connections
10.3.1.7.11. Statics inspection
10.3.1.7.12. Static test torque (inspection after installation)
10.3.1.7.13. Static check procedure
10.3.1.7.14. Static test torque for 1E0279X
10.3.1.7.15. Fastening elements in hard connections
10.3.1.7.16. Fastening elements in soft connections
10.3.1.7.17. Connections
10.3.1.7.18. Static test torque for 1E0279Y
10.3.1.7.19. Dynamic tightening torques
10.3.1.7.20. Static test torques
10.3.1.7.21. Dynamic tightening torques for bolts with a diameter smaller than 6 mm
10.3.1.7.22. Static tightening torques for bolts with a diameter smaller than 6 mm
10.3.1.7.23. Straight pin assemblies, press fit pin assemblies and twelve point head bolts
10.3.1.7.24. Pin assemblies
10.3.1.7.25. Press fit pin assemblies
10.3.1.7.26. Pin assembly lubrication
10.3.1.7.27. Twelve point head bolts
10.3.1.7.28. Twelve point head bolts expansion bolts
10.3.1.7.29. Tightening torques for flange systems SAEJ518/ISO 6149/1E4217
10.3.1.7.30. Tightening angle
10.4. _3842955en
10.5. _3842953en
10.5.1. Service Manual titlepage
10.5.1.1. CONTENTS
10.5.1.2. FOREWORD
10.5.1.3. SAFETY INSTRUCTIONS
10.5.1.3.1. Requirements of Personnel
10.5.1.3.2. Pay attention to the hazard warnings on the machine
10.5.1.3.3. Pay attention to warnings and safety information in the manuals and instructions
10.5.1.3.4. Depressurize components
10.5.1.3.5. Preset components
10.5.1.3.6. Use original replacement parts
10.5.1.4. PIPES FOR DIFFERENT MEDIA
10.5.1.4.1. Materials for Tubes and Hoses
10.5.1.4.2. Dependencies and Changes in Pipe Systems
10.5.1.4.3. Replacement Parts Service
10.5.1.4.4. Hose Assemblies
10.5.1.5. CONNECTIONS
10.5.1.5.1. Requirements for Tube and Hose Assembly Connections
10.5.1.5.2. SAE 1926/ISO 6149 STOR connections (outside tube thread with O-ring)
10.5.1.5.3. Assembly Instructions for Adjustable STOR Connections
10.5.1.5.4. Assembly Instructions for Non-Adjustable STOR Connections
10.5.1.5.5. Assembly Instructions for Smooth ISO 9974 Screw-In Connections
10.5.1.5.6. Assembly Instructions for Four-Hole SAE J518/ISO 6149/1E4217 Flange Connections in Hydraulics System
10.5.1.5.7. Assembly Instructions for Threaded Drain Plugs
10.5.1.5.8. Assembly Instructions for Tube Thread Connections
10.5.1.5.9. Hose Clamps
10.5.1.5.10. Additional Standard Elements for Flange Connections
10.5.1.5.11. Seal Rings for Flange Connections
10.5.1.5.12. Washers for Flange Connections
10.5.1.5.13. Twelve point head bolts
10.5.1.6. Accessories
10.5.1.6.1. Pre-Assembly Tools for Tube Flange Connections
10.5.1.6.2. Zako System
10.5.1.7. Reference Documents
10.6. _3842954en
10.6.1. REPAIR WELDING MANUAL TITLEPAGE
10.6.1.1. CONTENTS
10.6.1.2. Foreword
10.6.1.3. Safety
10.6.1.3.1. Conversion from feet and inches into meters
10.6.1.3.2. Conversion of length dimensions
10.6.1.3.3. Temperature units and conversion formulas
10.6.1.3.4. Hardness-strength comparison
10.7. _3847003en
10.7.1. DECK-EN
10.7.2. Inhalt-en
10.7.3. Text-EN
10.7.3.1. Safety instructions
10.7.3.2. Notes on the selection of oils and greases
10.7.3.3. Caterpillar Global Mining HMS oils and greases
10.7.3.4. Alternative oils and greases
10.7.3.5. Why carry out oil analyses
10.7.3.5.1. Oil samples are taken at the following places
10.7.3.6. Prerequisites for valid oil samples
10.7.3.6.1. Analyses-Sets
10.7.3.7. Taking oil samples
10.7.3.7.1. Sampling from assemblies equipped with sampling valve
10.7.3.7.2. Sampling from assemblies without sampling valve
10.7.3.8. Interpreting the results of the oil analysis
10.7.3.8.1. A typical laboratory report
10.7.3.8.2. Typical laboratory report
10.7.3.9. Typical wear limits
10.7.3.9.1. For hydraulic oil in the 6015, 6018, 6030, 6040 machines
10.7.3.9.2. For hydraulic oil in 6050, 6060, 6090 machines
10.7.3.9.3. For oil in the pump transfer gearboxes of the 6015, 6018, 6030
10.7.3.9.4. For oil in the pump transfer gearboxes of the 6040, 6050, 6060
10.7.3.9.5. For oil in the pump transfer gearboxes of the 6090
10.7.3.9.6. For oil in the swing gearboxes of the 6015 – 6090
10.7.3.9.7. For oil in the travel gearboxes of the 6015, 6018
10.7.3.9.8. For oil in the travel gearboxes of the 6030, 6040, 6060
10.7.3.9.9. For oil in the travel gearboxes of the 6050, 6090
10.7.4. rueckseite_mit_cat_logo_en
10.8. Leere Seite

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Caterpillar 6030 FS Hydraulic Shovel Service Manual BI015071

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