Caterpillar 6030 MDG Hydraulic Shovel Service Manual BI017757
Caterpillar 6030 MDG Hydraulic Shovel Service Manual BI017757 - Image 2
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Caterpillar 6030 MDG Hydraulic Shovel Service Manual BI017757 - Image 5

Caterpillar 6030 MDG Hydraulic Shovel Service Manual BI017757

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: BI017757
  • Number of Pages: 1122
  • Size: 45.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6030 MDG Hydraulic Shovel
  • 1. _01-3849221en
  • 2. _02-2440539e
  • 3. _03-2440540e
  • 4. _01-2440542e
  • 5. _02-3849235en
  • 6. _01-3849044en
  • 7. _02_00-3720620en
  • 8. _02_00-3720691en
  • 9. _02_01-3720692en
  • 10. _02_02-3720694en
  • 11. _02_03-3720698en
  • 12. _02_04-3720693en
  • 13. _02_05-3720695en
  • 14. _02_06-3720699en
  • 15. _02_07-3720696en
  • 16. _02_08-3720697en
  • 17. _02_09-3721419en
  • 18. _03-3849124en
  • 19. _01-3849049en
  • 20. _02-3849239en
  • 21. _03-3849240en
  • 22. _04-3849241en
  • 23. _05-3849242en
  • 24. _06-3849243en
  • 25. _07-3849266en
  • 26. _08-2461035e
  • 27. _09-2803250e
  • 28. _10-3849244en
  • 29. _11-2440564e
  • 30. _01-3849050en
  • 31. _02-3849123en
  • 32. _03-3849129en
  • 33. _04-3849128en
  • 34. _05-2471306e
  • 35. _06-2471307e
  • 36. _07-2461189e
  • 37. _08-3849132en
  • 38. _09-3849133en
  • 39. _01-2440570e
  • 40. _02_00-3849134en
  • 41. _02_03-3746360en
  • 42. _03_00-3721564en
  • 43. _03_03-3746362en
  • 44. _04_00-3664874en
  • 45. _04_03-3849136en
  • 46. _01-2440575e
  • 47. _02-3849267en
  • 48. _03-3849310en
  • 49. _04-3849311en
  • 50. _05_00-3849054en
  • 51. _05_02-3849055en
  • 52. _05_03-3849307en
  • 53. _05_04-3849312en
  • 54. _05_05-3849058en
  • 55. _05_06-3849059en
  • 56. _05_07-3849247en
  • 57. _05_08-3849061en
  • 58. _05_09-3849062en
  • 59. _05_10-3849063en
  • 60. _06-3849313en
  • 61. _07-3849065en
  • 62. _08_01-3849040en
  • 63. _08_02-3849041en
  • 64. _08_03-3849042en
  • 65. _01-3721500en
  • 66. _02-3849101en
  • 67. _03-3849102en
  • 68. _04-3849104en
  • 69. _05_00-3849105en
  • 70. _05_02-3849111en
  • 71. _06_00-3849106en
  • 72. _06_05-3849107en
  • 73. _07_00-3849109en
  • 74. _07_03-3849110en
  • 74.1. Specific troubleshooting per error-ID
  • 74.1.1. Servo Controller actual Parameter (1) mismatch
  • 74.1.2. Servo Controller actual Parameter (2) mismatch
  • 74.1.3. Servo Controller actual Parameter (3) mismatch
  • 74.1.4. LH Engine Controller actual Parameter mismatch
  • 74.1.5. RH Drive Controller actual Parameter mismatch
  • 74.1.6. Auxiliary Controller actual Parameter mismatch
  • 74.1.7. Communication Error Servo Controller
  • 74.1.8. Communication Error LH Engine Controller
  • 74.1.9. Communication Error RH Engine Controller
  • 74.1.10. Communication Error Auxiliary Controller
  • 74.1.11. Communication Error LH J1939 Engine Bus
  • 74.1.12. Communication Error RH J1939 Engine Bus
  • 74.1.13. Swing Pressure Right
  • 74.1.14. Swing Pressure Left
  • 74.1.15. Swing Circuit Temperature
  • 74.1.16. Swing Gear Level 1
  • 74.1.17. Swing Gear Level 2
  • 74.1.18. Hydraulic Oil Filter 1 Contamination
  • 74.1.19. Sensor Hydraulic Oil min 1 Tank
  • 74.1.20. Fuse (VIM / IP ON Drive Control LH CPU)
  • 74.1.21. Fuse (VIM / IP ON Drive Control RH CPU)
  • 74.1.22. Fuse (Diesel Engine LH)
  • 74.1.23. Fuse (Diesel Engine RH)
  • 74.1.24. Fuse (VIM / IP ON Auxiliary System CPU)
  • 74.1.25. Operating Hour Synchronization failed
  • 74.1.26. Cable Break Sensor Pilot Pressure Swing LH
  • 74.1.27. Short Circuit Sensor Pilot Pressure Swing LH
  • 74.1.28. Cable Break Sensor Pilot Pressure Swing RH
  • 74.1.29. Short Circuit Sensor Pilot Pressure Swing RH
  • 74.1.30. Cable Break Pressure sensor of swing balance valve X1
  • 74.1.31. Short Circuit – Pressure sensor of swing balance valve X1
  • 74.1.32. Cable Break – Pressure sensor of swing balance valve X2
  • 74.1.33. Short Circuit – Pressure sensor of swing balance valve X2
  • 74.1.34. Safety relevant warning Slewing will be disabled
  • 74.1.35. Servo controller – No ground for SLOT D of output
  • 74.1.36. Servo controller – SIL Hand lever error.
  • 74.1.37. Swing brake rocker switch error
  • 74.1.38. Swing park-brake valve error
  • 74.1.39. Cable Break – Swing park-brake pressure sensor
  • 74.1.40. Short Circuit – Swing park-brake pressure sensor
  • 74.1.41. Ladder top pos. switch error
  • 74.1.42. Service lift switch error
  • 74.1.43. Cable Break – Pilot pressure 35bar sensor
  • 74.1.44. Short Circuit – Pilot pressure 35bar sensor
  • 74.1.45. No detectable pilot pressure supply error
  • 74.1.46. Permanent pilot pressure supply error
  • 74.1.47. Swing pilot valves error – Unexpected high pressure
  • 74.1.48. Swing pilot valves error – Unexpected low pressure
  • 74.1.49. Cable Break – Swing pilot press sensor
  • 74.1.50. Short Circuit – Swing pilot press sensor
  • 74.1.51. Cable Break – Servo pressure 50 bar sensor
  • 74.1.52. Short Circuit – Servo pressure 50 bar sensor
  • 74.1.53. No pressure supply (50 bar) at pressure compensator (y1 y2)
  • 74.1.54. Low pressure at swing pump control release valves (x1 x2)
  • 74.1.55. Safety relevant error Slewing is disabled
  • 74.1.56. Servo Controller – Program Logic Error
  • 74.1.57. Low pressure at all swing pump control release valves (x1 x2)
  • 74.1.58. High pressure at swing pump control release valves (x1 x2)
  • 74.1.59. Cable Break – Swing pump control press sensors (x1 x2)
  • 74.1.60. Short Circuit – Swing pump control press sensors (x1 x2)
  • 74.1.61. Ladder and service lift down override switch error
  • 74.1.62. Seat switch not opened within 24 hours
  • 74.1.63. CAN safety bus off error
  • 74.1.64. Development software release on servo controller.
  • 74.1.65. SC is out of temperature range
  • 74.1.66. Cable Break – Main Pump 1 Pressure Sensor
  • 74.1.67. Short Circuit – Main Pump 1 Pressure Sensor
  • 74.1.68. Cable Break – Main Pump 2 Pressure Sensor
  • 74.1.69. Short Circuit – Main Pump 2 Pressure Sensor
  • 74.1.70. Cable Break – Main Pump 3 Pressure Sensor
  • 74.1.71. Short Circuit – Main Pump 3 Pressure Sensor
  • 74.1.72. Cable Break – Main Pump 4 Pressure Sensor
  • 74.1.73. Short circuit – Main Pump 4 Pressure Sensor
  • 74.1.74. Cable Break – Servo Control Pressure 35 bar Sensor
  • 74.1.75. Short Circuit – Servo Control Pressure 35 bar Sensor
  • 74.1.76. Cable Break – Swing Pressure LH 1 Sensor
  • 74.1.77. Short Circuit – Swing Pressure LH 1 Sensor
  • 74.1.78. Cable Break – Swing Pressure RH 1 Sensor
  • 74.1.79. Short Circuit – Swing Pressure RH 1 Sensor
  • 74.1.80. Cable Break – Swing Circuit Temperature Sensor
  • 74.1.81. Short Circuit – Swing Circuit Temperature Sensor
  • 74.1.82. Cable Break – Hydraulic Oil Filter 1 Circuit
  • 74.1.83. Short Circuit – Hydraulic Oil Filter 1 Circuit
  • 74.1.84. Short Circuit – Hydraulic Oil Filter 2 Circuit
  • 74.1.85. LH Coolant Temperature
  • 74.1.86. LH – Battery Voltage
  • 74.1.87. LH Fuel Level
  • 74.1.88. LH Fuel Temperature
  • 74.1.89. LH Hydraulic Oil Temperature
  • 74.1.90. LH PTO Temperature
  • 74.1.91. LH Swing Circuit Charge Pressure
  • 74.1.92. LH Red Stop Lamp Status
  • 74.1.93. Cable Break – LH – Hydraulic Oiltemp.
  • 74.1.94. Short Circuit – LH – Hydraulic Oiltemp.
  • 74.1.95. Cable Break – LH – Temp_PTO
  • 74.1.96. Short Circuit – LH – Temp_PTO
  • 74.1.97. Cable Break – LH – Charge Pressure Swing Circuit
  • 74.1.98. Short Circuit – LH – Charge Pressure Swing Circuit
  • 74.1.99. Cable Break – LH – Pump Control Pressure
  • 74.1.100. Short Circuit – LH – Pump Control Pressure
  • 74.1.101. Cable Break – LH – Fuel Level
  • 74.1.102. Short Circuit – LH – Fuel Level
  • 74.1.103. Cable Break – LH – Prop Valve 1
  • 74.1.104. Cable Break – LH – Hydr. Fan Regulation Valve
  • 74.1.105. Cable Break – LH – Water Fan Regulation Valve
  • 74.1.106. LH – Waterlevel Diesel engine
  • 74.1.107. LH Contamination Main Pump 1
  • 74.1.108. LH Contamination Main Pump 2
  • 74.1.109. LH Contamination Swing Pump 1
  • 74.1.110. LH Contamination Swing Pump 2
  • 74.1.111. LH Contamination PTO
  • 74.1.112. LH Swing Pump 1 Temp. High
  • 74.1.113. LH Swing Pump 2 Temp. High
  • 74.1.114. LH PTO Oil Pressure
  • 74.1.115. LH Contamination Air Filter 1
  • 74.1.116. LH – Shuttoff Valve Hyd. Tank left
  • 74.1.117. LH – Shuttoff Valve Hyd. Tank upper
  • 74.1.118. RH – Coolant Temperature SAE-Data
  • 74.1.119. RRH – Battery Voltage
  • 74.1.120. RH Fuel level
  • 74.1.121. RH – Fuel Temperature
  • 74.1.122. RH – Hydraulic Oil Temperature
  • 74.1.123. RH PTO Temperature
  • 74.1.124. RH Swing Circuit Charge Pressure
  • 74.1.125. RH Red Stop Lamp Status
  • 74.1.126. Cable Break – RH – Hydraulic Oiltemp.
  • 74.1.127. Short Circuit – RH – Hydraulic Oiltemp.
  • 74.1.128. Cable Break – RH – Temp_PTO
  • 74.1.129. Short Circuit – RH – Temp_PTO
  • 74.1.130. Cable Break – RH – Charge Pressure Swing Circuit
  • 74.1.131. Short Circuit – RH – Charge Pressure Swing Circuit
  • 74.1.132. Cable Break – RH – Pump Control Pressure
  • 74.1.133. Short Circuit – RH – Pump Control Pressure
  • 74.1.134. Cable Break – RH – Fuel Level
  • 74.1.135. Short Circuit – RH – Fuel Level
  • 74.1.136. Cable Break – RH – Prop Valve 1
  • 74.1.137. Cable Break – RH – Hydr. Fan Regulation Valve
  • 74.1.138. Cable Break – RH – Water Fan Regulation Valve
  • 74.1.139. RH Waterlevel Diesel engine
  • 74.1.140. Contamination Mainpump 3
  • 74.1.141. RH Contamination Main Pump 4
  • 74.1.142. RH Contamination Swing Pump 3
  • 74.1.143. RH Contamination Swing Pump 4
  • 74.1.144. RH Contamination PTO
  • 74.1.145. RH Swing Pump 3 Temp. High
  • 74.1.146. RH Swing Pump 4 Temp. High
  • 74.1.147. RH PTO Oil Pressure
  • 74.1.148. RH Contamination Air Filter 1
  • 74.1.149. RH – Shuttoff Valve Hyd. Tank right
  • 74.1.150. RH – Shuttoff Valve Hyd. Tank upper
  • 74.1.151. Lubrication UPC Error > shovel cylinder cut-off
  • 74.1.152. Lubrication UPC Line A -> Initiator 1 Fault
  • 74.1.153. Lubrication UPC Line A -> Initiator 2 Fault
  • 74.1.154. Lubrication UPC Line B -> Initiator 1 Fault
  • 74.1.155. Lubrication UPC Line B -> Initiator 2 Fault
  • 74.1.156. Lubrication UPC Line A -> Pressure Fault
  • 74.1.157. Lubrication UPC Line B -> Pressure Fault
  • 74.1.158. Lubrication UNC Grease Container Empty
  • 74.1.159. Lubrication UNC Fault Time from high to low press
  • 74.1.160. Lubrication UNC Fault Time low pressure
  • 74.1.161. Cable Break – Lubrication UPC Pressure Sensor
  • 74.1.162. Short Circuit – Lubrication UPC Pressure Sensor
  • 74.1.163. Cable Break – Lubrication UNC Pressure Sensor
  • 74.1.164. Short Circuit – Lubrication UNC Pressure Sensor
  • 74.1.165. Cable Break – Ambient Air Temperature
  • 74.1.166. Short Circuit – Ambient Air Temperature
  • 74.1.167. Contamination Lube Pump
  • 74.1.168. Contamination Servo Filter
  • 74.1.169. Contamination Swing Motor 1
  • 74.1.170. Contamination Swing Motor 2
  • 74.1.171. Grease Container 1 empty
  • 74.1.172. Grease Container 2 empty
  • 74.1.173. Cable break – Valve Bucket fill PWM1
  • 74.1.174. Cable Break – Valve bucket discharge PWM2
  • 74.1.175. Cable Brake – Valve AUT drop control slide PWM3
  • 74.1.176. Cable Brake – Valve AUT drop swimmer PWM4
  • 74.1.177. Cable Break – Valve AUT lift control slide PWM5
  • 74.1.178. Cable Break – Valve Arm on control slide PWM6
  • 74.1.179. Cable Break – Valve Arm off control slide PWM8
  • 74.1.180. Cable Break – Valve drive right backward PWM11
  • 74.1.181. Cable Break – Valve drive right forward PWM12
  • 74.1.182. Cable Break – Valve drive left backward PWM13
  • 74.1.183. Cable Break – Valve drive left forward PWM14
  • 74.1.184. Cable Break – Valve swing left PWM15
  • 74.1.185. Cable Break – Valve swing right PWM16
  • 74.1.186. Error hand lever left
  • 74.1.187. Error hand lever right
  • 74.1.188. Error foot pedal center
  • 74.1.189. Error foot pedal right
  • 75. _01-3691790en
  • 76. _02-3725121en
  • 77. _03-3723272en
  • 78. _04-3725122en
  • 79. _05-3725123en
  • 80. _07-3725124en
  • 81. _08-3723127en
  • 82. _09-3723244en
  • 83. _10-3723063en
  • 84. _11-3691709en
  • 85. _12-3725125en
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