Caterpillar MD6290 Rotary Blasthole Drill Service Manual 91-A13-037
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Caterpillar MD6290 Rotary Blasthole Drill Service Manual 91-A13-037

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 91-A13-037
  • Number of Pages: 640
  • Size: 147.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • MD6290 Rotary Blasthole Drill
  • 1. MD6290 F91 Service Manual
  • 1.1. Parts Ordering and Product Support
  • 2. Section 1 Safety
  • 2.1. Contents
  • 3. Section 2 Operators Cab / Controls
  • 3.1. Contents
  • 3.2. Graphic Symbol Legend
  • 3.3. Warning Decals
  • 3.4. Operator Control and Instrument Panels
  • 3.5. System Pressure Gauge Panel
  • 3.6. Switch Panel
  • 3.7. Switches / Diagnostic / Control Panel Circuit
  • 3.8. Machine Stability
  • 3.9. General Maintenance Checks While Tramming
  • 3.10. New Machine Procedure
  • 3.11. Roller Locations
  • 3.12. Temperature and Condition Record Chart for Walking
  • 3.13. Propelling the Machine
  • 3.14. Stability Limits
  • 3.15. SKSS Transient Stability Limits
  • 3.16. Cab Heater
  • 3.17. Air Conditioner
  • 3.18. Section 1.0 Technical Data and Control Settings
  • 3.19. Section 2.0 Installation and Commissioning
  • 3.20. Section 3.0 Routine Maintenance Procedures
  • 3.21. Section 4.0 Fault Diagnosis
  • 3.22. Section 5.0 Reference Drawings
  • 4. Section 3 Main Frame Crawlers
  • 4.1. Contents
  • 4.2. Main Frame Repair – General
  • 4.3. Weld Inspection Schedule
  • 4.4. Levelling Jacks
  • 4.5. Levelling Jack Cylinders
  • 4.6. Limit Switch
  • 4.7. Levelling Jacks
  • 4.8. Mast Elevating Cylinders
  • 4.9. Internal Counterbalance Valve
  • 4.10. Fuelling Valves
  • 4.11. Crawler Assembly
  • 4.12. Crawler Component Repair
  • 4.13. Tramming
  • 4.14. General Maintenance Checks While Tramming
  • 4.15. New Machine Procedure
  • 4.16. Roller Locations
  • 4.17. Temperature and Condition Record Chart for Walking
  • 4.18. Metric Bolt Torque
  • 4.19. Track Maintenance
  • 4.20. Track Tension
  • 4.21. Track Tension Adjustment
  • 4.22. Track Tension Unit
  • 4.23. Track and Support Rollers
  • 4.24. Support Roller Unit
  • 4.25. Support Rollers
  • 4.26. Track Chain
  • 4.27. Track Shoes Installation
  • 4.28. Track Shoe Bolt Torque (Direct Torque Method)
  • 4.29. Track Shoe Bolt Torque (Torque Turn Method)
  • 4.30. Track Chain and Shoe Installation
  • 4.31. Final Drive Unit
  • 4.32. Removal from Track Frame
  • 4.33. Installation into Track Frame
  • 4.34. Final Drive Maintenance
  • 4.35. Final Drive Oil
  • 4.36. Final Drive Assembly
  • 4.37. Parking Brake Description
  • 4.38. General Recommendations for Disassembly and Assembly Operations
  • 4.39. General Description
  • 4.40. Towing Procedure Gear Drive Disconnect
  • 4.41. Final Drive Disconnect and Parking Brake
  • 4.42. Parking Brake
  • 4.43. Sealing Compounds and Adhesives
  • 4.44. Service Schedule
  • 4.45. Filling and Checks
  • 4.46. Lubrication / Greasing Grades and Application Range
  • 4.47. Tightening Torques
  • 4.48. Special Tools
  • 4.49. Troubleshooting
  • 4.50. Idler Unit
  • 4.51. Track and Sprocket Inspection
  • 4.52. Sprocket Wear Patterns
  • 4.53. Auxiliary Crane
  • 4.54. Checking Bolted Connections
  • 4.55. Rear Deck Crane Palfinger PC1500 Service information
  • 4.56. Maintenance Chart
  • 4.57. Lubrication
  • 4.58. Hydraulic Fluids
  • 4.59. Removal From Service and Disposal
  • 4.60. Repairing Paint Damage
  • 4.61. Cleaning Agents and Equipment
  • 4.62. Oil Change / Oil Maintenance
  • 5. Section 4 Engine / Drive Train / Compressor
  • 5.1. Contents
  • 5.2. Power Group Locator
  • 5.3. Test Point Locator
  • 5.4. Test Point Locator
  • 5.5. Oil Reserve Systems
  • 5.6. Adjustment of Running Oil Level
  • 5.7. LED Monitor Readings
  • 5.8. Oil Reserve System
  • 5.9. Oil Pressure Switch
  • 5.10. Wiring Diagram Oil Reserve Basic Circuit
  • 5.11. Maintenance
  • 5.12. Troubleshooting
  • 5.13. Engine Fuel System QSK19 Tier II
  • 5.14. Fuel Plumbing
  • 5.15. Filtration Hardware Mounting
  • 5.16. Installation and Operation Recommendations
  • 5.17. Installation Requirements
  • 5.18. Fuel Filter (Stage 1)
  • 5.19. Fuel Filter (Stage 2)
  • 5.20. Engine and Compressor Air Cleaners
  • 5.21. Engine and Compressor Air Cleaner Service
  • 5.22. Flexible Drive Coupling
  • 5.23. Pump Drive
  • 5.24. Pump Drive Gearbox Repair
  • 5.25. Pump Drive Gearbox
  • 5.26. Hydraulic Pumps
  • 5.27. Hydraulic Pumps Removal and Replacement
  • 5.28. Compressor Installation
  • 5.29. Compressor Installation
  • 5.30. Compressor Drive Coupling
  • 5.31. Compressor Alignment
  • 5.32. Mounting Instructions for Arcusaflex Flywheel Couplings
  • 5.33. Tightening Torques for Arcusaflex Flywheel Couplings
  • 5.34. Taper-Loc Bushing Installation Model AC-T5.SN. F2. V1. 3535
  • 5.35. Compressor Shaft Seal
  • 5.36. Low Pressure Compressor
  • 5.37. Compressor Inlet Valve Control System
  • 5.38. Inlet Valve
  • 5.39. Compressor Regulation
  • 5.40. Relieving Regulators
  • 5.41. Reducing Regulators
  • 5.42. System Blowdown Valve
  • 5.43. Running Blowdown Valve
  • 5.44. Compressor Air and Oil Circuits 1700cfm 100psi
  • 5.45. Spiral valve
  • 5.46. Compressor Air Circuit Legend
  • 5.47. Compressor Air Circuit Parts List
  • 5.48. Compressor Control Set-up Vented Poppet Inlet Shutdown
  • 5.49. Compressor Control Set-up Vented Poppet Inlet Initial Start-up Below 50psi
  • 5.50. Compressor Control Set-up Vented Poppet Inlet Initial Start-up Above 50psi
  • 5.51. Compressor Control Set-up Vented Poppet Inlet Run Unloaded
  • 5.52. Compressor Control Set-up Vented Poppet Inlet Drilling
  • 5.53. Compressor Control Set-up Vented Poppet Inlet Shutting Down
  • 5.54. Operation
  • 5.55. Compressor Maintenance
  • 5.56. Discharge Check Valve
  • 5.57. Compressor Receiver Tank Assembly
  • 5.58. Separator Elements
  • 5.59. Scavenge Line
  • 5.60. Compressor Discharge Temperature Gauge, Switch and Sender
  • 5.61. Minimum Pressure / Check Valve Maintenance
  • 5.62. Minimum Pressure Valve
  • 5.63. Thermal Bypass Valve
  • 5.64. Thermal Bypass Valve Maintenance
  • 5.65. Troubleshooting
  • 5.66. Oil stop valve
  • 5.67. Changing Filter Elements
  • 5.68. Compressor Fluid Filter
  • 5.69. Coolers
  • 5.70. Fan Speed
  • 5.71. Compressor Oil Cooler
  • 5.72. Engine Cooler / Radiator
  • 5.73. Aluminium Tube Air to Oil Cooler
  • 5.74. Removal and Replacement
  • 5.75. Internal Cleaning
  • 5.76. Radiator Cooler
  • 5.77. Cleaning
  • 5.78. Tube Removal
  • 5.79. Lubricating Seals and Tube Ends
  • 5.80. Seal Installation
  • 5.81. Tube Installation
  • 6. Section 5 Dust Control System
  • 6.1. Contents
  • 6.2. Dust Control System
  • 6.3. Water Injection
  • 6.4. Water Tanks
  • 6.5. Water Injection Relief Valve
  • 6.6. Water Injection Pump
  • 6.7. Water Injection Control
  • 6.8. Water Injection
  • 6.9. Water Pump
  • 6.10. Servicing the Plunger Packings
  • 6.11. Servicing Instructions
  • 6.12. Torque Requirements
  • 6.13. Pump Specifications
  • 6.14. Reassembling Valve Parts
  • 6.15. Servicing the Pump Valves
  • 6.16. Reassembling Plunger Packings
  • 6.17. Servicing the Crossheads
  • 6.18. Servicing the Crankshaft
  • 6.19. Replacing Piston Cup Seals
  • 6.20. Replacing Suction and Discharge Valves
  • 6.21. Replacing Power End Bearings
  • 6.22. Fastener Torque Requirements
  • 6.23. Servicing the Wrist Pin Bearings
  • 6.24. Level and Flow Transducer
  • 6.25. Water Pump Drive Coupling
  • 6.26. Water Pump Motor Repair
  • 6.27. Recommended Lubricants
  • 7. Section 6 Mast / Rotary Drive / Pipe Rack
  • 7.1. Contents
  • 7.2. Mast Weldment
  • 7.3. Weld Inspection Schedule
  • 7.4. Mast Assembly and Installation
  • 7.5. Mast Pivot Caps
  • 7.6. Angle Drilling
  • 7.7. Mast Elevate Cylinders
  • 7.8. Mast / Drill Without Mast
  • 7.9. Raising the Mast
  • 7.10. Mast Assembly
  • 7.11. Hoist / Pulldown Cylinder
  • 7.12. Feed Cylinder System
  • 7.13. Removal
  • 7.14. Installation
  • 7.15. General Information
  • 7.16. Hoist / Pulldown Cable
  • 7.17. Hoist / Pulldown Cable Replacement
  • 7.18. Wire Rope
  • 7.19. Rotary Drive
  • 7.20. Rotary Drive Assembly
  • 7.21. Rotary Drive Installation
  • 7.22. Rotary Drive Removal from Mast
  • 7.23. Single Motor Rotary Drive Gearbox
  • 7.24. Manufacturers Recommendations Blast Hole Drilling Consumables
  • 7.25. Air Swivel (Single Seal Style)
  • 7.26. Rotary Drive Motor Repair
  • 7.27. Torque Limit Table Grade 8 UNC
  • 7.28. Torque Limit Table Grade 8 UNF
  • 7.29. Rotary Drive Motor
  • 7.30. Deck Wrench
  • 7.31. O Wrench
  • 7.32. Tong Dies
  • 7.33. Pipe Positioner
  • 7.34. Carousel Pipe Rack
  • 7.35. Pipe Rack Bearings Replace
  • 7.36. Carousel Top Tube Bearing Replace
  • 7.37. Carousel Lower Bearing Replace
  • 7.38. Upper Pivot Support Bearing
  • 7.39. Carousel Pivot Support Upper Bearing Replace
  • 7.40. Pivot Support Pipe Lower Bushing
  • 7.41. Carousel Pivot Support Lower Bearing Replace
  • 7.42. Carousel Rotate Motor
  • 7.43. Mid Point Carousel Pivot Support
  • 7.44. Top Sub Saver (Optional)
  • 8. Section 7 Hydraulic Systems
  • 8.1. Contents
  • 8.2. Hydraulic Symbols
  • 8.3. Pressure Setting Sequence
  • 8.4. Main Hydraulic Pumps
  • 8.5. Hydraulic Tank
  • 8.6. Hydraulic System
  • 8.7. Main Return and Case Drain Filter
  • 8.8. Changing Filter Elements
  • 8.9. Routine Maintenance
  • 8.10. Loop Filters
  • 8.11. Loop Filter cross section
  • 8.12. Filter Assembly Loop
  • 8.13. Changing Filter Elements
  • 8.14. Charge Circuit
  • 8.15. Charge Circuit
  • 8.16. Changing Filter Elements
  • 8.17. Set Charge Pressure 350psi (24bar)
  • 8.18. Charge Pressure
  • 8.19. Charge Pumps
  • 8.20. Main Pumps Circuit
  • 8.21. Right Track / Left Track / Rotation Pumps
  • 8.22. Dimensions
  • 8.23. Operational Parameters
  • 8.24. Controls
  • 8.25. EP (24V DC) Control
  • 8.26. Main Pumps
  • 8.27. Hydraulic Piston Pumps Removal and Replacement
  • 8.28. Main Pump Adjustments
  • 8.29. Technical Data
  • 8.30. Setting Linde HPV-02 Main pumps Neutral Setting
  • 8.31. Setting Linde HPV-02 Main pumps Pressure Settings
  • 8.32. Setting Linde HPV-02 Main pumps Pre-setup Checks
  • 8.33. Main Pumps Linde HPV-02
  • 8.34. Setting Procedure
  • 8.35. Diverter Valve
  • 8.36. Rotation Circuit
  • 8.37. Rotation Circuit
  • 8.38. Tram Circuit
  • 8.39. Brake Test Procedure
  • 8.40. Rotary Drive Gearbox Motor
  • 8.41. Rotation Motor
  • 8.42. Pilot Control Manifold
  • 8.43. Pilot Control Manifold Assembly
  • 8.44. Control Valve Assembly
  • 8.45. Electro Proportional Valves
  • 8.46. Auto Pulldown Card
  • 8.47. Proportional Valve set-up
  • 8.48. Torque Control
  • 8.49. Proportional Pulldown
  • 8.50. OEM Controllers / EP Levers
  • 8.51. Auxiliary Pump Circuit
  • 8.52. Linde HPR-02 Self-Regulating Pump
  • 8.53. Feed and Auxiliary Functions Pump
  • 8.54. Linde HPR-02 Self-Regulating Pump
  • 8.55. Hydraulic Piston Pumps Removal and Replacement
  • 8.56. Auxiliary Circuit
  • 8.57. Auxiliary Valves
  • 8.58. Jack Control and Mast Elevating Circuit
  • 8.59. Jack Control and Mast Elevating Control Valve
  • 8.60. Jack Control and Mast Elevating Circuit
  • 8.61. Counterbalance Valves
  • 8.62. Internal Counterbalance Valve
  • 8.63. Levelling Jack Cylinders
  • 8.64. Mast Elevating Cylinders
  • 8.65. Hydraulic Operated Breakout Wrench
  • 8.66. o Float Valve
  • 8.67. Setting of H.O.B.O Sequence Valves
  • 8.68. Hydraulic Feed Circuit
  • 8.69. Hoist and Pulldown Control
  • 8.70. Feed Valve Assembly
  • 8.71. Control Valve Assembly
  • 8.72. Cooler Fan Circuit
  • 8.73. Hydraulic cooler Thermal valve
  • 8.74. Basic Cooler Fan Circuit
  • 8.75. Cooler Fan Motor
  • 8.76. Hydraulic Motor
  • 8.77. Water Pump Motor
  • 8.78. Shaft Seal Repair
  • 8.79. Hydraulic Cylinder Repair
  • 8.80. General Information
  • 8.81. Z Head (Two Piece)
  • 8.82. Z Piston
  • 8.83. Z Piston (Threaded)
  • 8.84. H and K Piston
  • 8.85. M Piston
  • 8.86. N Piston
  • 8.87. Hydraulic Systems
  • 9. Section 8 Electrical Components
  • 9.1. Contents
  • 9.2. Electrical Locator
  • 9.3. Jump Starting
  • 9.4. Batteries
  • 9.5. Welding Precautions
  • 9.6. Electrical Components
  • 9.7. EP Levers
  • 9.8. Joystick Adjustments
  • 9.9. Vigilante Guide
  • 10. Section 9 Lubrication
  • 10.1. Contents
  • 10.2. Central Lube System
  • 10.3. Air Service Units
  • 10.4. Air Line Oiler
  • 10.5. Soft Start Dump Valve
  • 10.6. Air Service Unit
  • 10.7. Pipe Thread Lubricator
  • 10.8. Filter Locator
  • 10.9. Lubrication Preventive Maintenance
  • 10.10. Weld Inspection Schedule
  • 10.11. Critical Fasteners
  • 10.12. Critical Fastener ID and Inspection Schedule
  • 10.13. Externally Threaded SAE ASTM Fasteners
  • 10.14. Torque Values
  • 10.15. Track and Sprocket Inspection
  • 10.16. Sprocket Wear Patterns
  • 10.17. Lubrication Recommendations
  • 10.18. Lubrication Maintenance Chart – 250hr
  • 10.19. Lubrication Maintenance Chart – 500hr
  • 10.20. Lubrication Maintenance Chart – 1000hr
  • 10.21. Lubrication Maintenance Chart – 2000hr
  • 10.22. Lubricant Specifications
  • 10.23. Compressor Lubricant Specifications
  • 10.24. Compressor Lubrication
  • 10.25. Scheduled Oil Sampling Analysis
  • 10.26. Gear Lubricant
  • 10.27. Lubricating Grease
  • 10.28. Torque Values for Split Flange Connections
  • 10.29. Procedure No. 1-87 Revision A
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