Bucyrus 1570-W Walking Dragline Technical Manual BI615842
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Bucyrus 1570-W Walking Dragline Technical Manual BI615842 - Image 5

Bucyrus 1570-W Walking Dragline Technical Manual BI615842

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI615842
  • Number of Pages: 188
  • Size: 9.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 1570-W Walking Dragline
  • 1. BI615842-00-00-EN_CMPL.pdf
  • 1.1. FOREWORD
  • 1.2. TABLE OF CONTENTS
  • 1.3. CHAPTER 1 – MECHANICAL MAINTENANCE
  • 1.3.1. SECTION 1 – MAINTENANCE PROCEDURE
  • 1.3.1.1. GENERAL
  • 1.3.1.2. MAINTENANCE SCHEDULES AND REPORTS
  • 1.3.1.2.1. GENERAL
  • 1.3.1.2.2. IN-OPERATION MAINTENANCE
  • 1.3.1.2.3. PRECAUTIONS BEFORE/DURING MAINTENANCE WORK
  • 1.3.2. SECTION 2 – LOWER WORKS
  • 1.3.2.1. SWING RACK
  • 1.3.2.2. LIFTING HOOK AND HOOK PATH
  • 1.3.2.3. CENTER PINTLE
  • 1.3.3. SECTION 3 – ROTATING DECK
  • 1.3.3.1. REVOLVING FRAME
  • 1.3.3.2. MACHINERY UNITS
  • 1.3.3.2.1. HOIST AND DRAG MACHINERY
  • 1.3.3.2.2. SWING MACHINERY
  • 1.3.3.2.3. PROPEL MACHINERY
  • 1.3.3.3. DRAG ROPE SUPPORT
  • 1.3.3.4. SYNCRO-TIE
  • 1.3.3.5. MACHINERY HOUSE AND CABS
  • 1.3.3.5.1. STRUCTURAL MEMBER AND PANELS
  • 1.3.3.5.2. DYNAVANE CLEANER
  • 1.3.3.5.3. HOUSE FANS (CHICAGO BLOWER)
  • 1.3.3.5.4. WALKWAYS AND STAIRWAYS
  • 1.3.3.5.5. REAR DOOR OPENERS
  • 1.3.3.5.6. WINDSHIELD WIPERS
  • 1.3.3.5.7. SWING CONTROL UNIT
  • 1.3.4. SECTION 4 – FRONT END EQUIPMENT
  • 1.3.4.1. UPPER/LOWER DEFLECTION SHEAVES AND TOWERS
  • 1.3.4.2. BOOM POINT
  • 1.3.4.3. A-FRAME
  • 1.3.4.4. STRUCTURAL STRANDS
  • 1.3.4.4.1. A-FRAME SAFETY STRUCTURAL STRANDS
  • 1.3.4.4.2. UPPER/LOWER/INTERMEDIATE STRUCTURAL STRANDS
  • 1.3.4.5. HOIST AND DRAG ROPES
  • 1.3.4.5.1. HOIST ROPE REPLACEMENT
  • 1.3.4.5.2. DRAG ROPE REPLACEMENT
  • 1.3.4.6. FAIRLEAD
  • 1.3.4.6.1. BUFFER CYLINDER
  • 1.3.4.7. DRAGLINE BUCKET
  • 1.4. CHAPTER 2 – AIR SYSTEM
  • 1.4.1. SECTION 1 – GENERAL MAINTENANCE
  • 1.4.1.1. GENERAL
  • 1.4.1.2. MAINTENANCE OF AIR SYSTEM
  • 1.4.1.2.1. AIR COMPRESSOR
  • 1.4.1.2.2. AIR LINES
  • 1.4.1.2.3. AIR TANK
  • 1.4.1.2.4. AIR LINE FILTER
  • 1.4.1.2.5. AIR LINE REGULATOR
  • 1.4.1.2.6. ANTI-FREEZER- ALCOHOL TYPE (OPTIONAL)
  • 1.4.1.2.7. SOLENOID VALVES
  • 1.4.1.2.8. PRESSURE SWITCHES
  • 1.4.1.2.9. AIR DRYER
  • 1.4.2. SECTION 2 – COMPONENT MAINTENANCE
  • 1.4.2.1. AIR LINE LUBRICATORS
  • 1.4.2.1.1. TYPE L12 L17 MICRO-FOG LUBRICATORS
  • 1.4.2.2. AIR REGULATOR
  • 1.4.2.3. AIR LINE FILTERS
  • 1.4.2.3.1. TYPE F12 F17 AUTO DRAIN FILTERS
  • 1.4.2.4. ANTI-FREEZER
  • 1.4.2.5. AIR DRYER
  • 1.5. CHAPTER 3 – LUBRICATION
  • 1.5.1. SECTION 1 – GENERAL MAINTENANCE
  • 1.5.1.1. GENERAL
  • 1.5.1.2. LUBRICATION BENCHMARKS
  • 1.5.1.3. LUBRICATION CHARTS
  • 1.5.2. SECTION 2 – AUTOMATIC LUBE SYSTEMS
  • 1.5.2.1. SYSTEM-A
  • 1.5.2.2. SYSTEM-B
  • 1.5.2.3. SYSTEM-C
  • 1.5.2.4. SYSTEM-D
  • 1.5.2.5. SYSTEM-E
  • 1.5.2.6. SYSTEM-F
  • 1.5.2.7. SYSTEM-G
  • 1.5.2.8. SYSTEM-H
  • 1.5.2.9. SYSTEM-I
  • 1.5.2.10. SYSTEM-J
  • 1.5.2.11. SYSTEM-J
  • 1.5.2.12. SYSTEM-K
  • 1.5.2.13. SYSTEM-L
  • 1.5.2.14. CONTROL PANELS
  • 1.5.2.15. PUMP CONTROL STATIONS
  • 1.5.2.16. WARNING DEVICES
  • 1.5.2.17. GEARCASE OIL FILTRATION SYSTEMS (OPTIONAL)
  • 1.5.2.18. COLD WEATHER EQUIPMENT (OPTIONAL)
  • 1.5.2.19. LUBRICANT DRUM HANDLING EQUIPMENT (OPTIONAL)
  • 1.6. CHAPTER 4 – TROUBLESHOOTING
  • 1.6.1. BASE COMPONENTS
  • 1.6.2. REVOLVING FRAME
  • 1.6.3. HOIST/DRAG/SWING/PROPEL MACHINERY
  • 1.6.4. MACHINERY HOUSE AND CABS
  • 1.6.5. LUBRICATION SYSTEMS
  • 1.6.6. AIR LINE REGULATOR
  • 1.6.7. AIR LINES AND STORAGE TANK
  • 1.6.8. AIR LINE LUBRICATOR
  • 1.6.9. AUTOMATIC DRAIN FILTER
  • 1.6.10. DYNAVANE AIR CLEANER
  • 1.6.11. A-FRAME
  • 1.6.12. DRAGLINE BUCKET
  • 1.6.13. DRAG AND HOIST ROPES
  • 1.6.14. FAIRLEAD
  • 1.7. APPENDICES
  • 1.7.1. APPENDIX A1 – GEAR INSPECTION
  • 1.7.2. APPENDIX A2 – BOLT TORQUING
  • 1.7.2.1. TORQUE WRENCH METHOD
  • 1.7.2.2. TURN-OF-THE-NUT-METHOD
  • 1.7.3. APPENDIX A3 – ADJUSTMENT
  • 1.7.3.1. BOOM STRUCTURAL STRAND ADJUSTMENTS
  • 1.7.3.2. HOIST ROPE DEFLECTION SHEAVES/GUARDS LOCATION
  • 1.7.4. APPENDIX A4 – PINION AND COUPLING INSTALLATION
  • 1.7.4.1. REMOVAL FROM SHAFT
  • 1.7.4.2. MOUNTING PINION OR COUPLING ON SHAFT
  • 1.7.5. APPENDIX A5 – MAINTENANCE WELDING
  • 1.7.5.1. SECTION 1 – REPAIR WELDING OF BASE,REVOLVING FRAME,A-FRAME,WALKING SHOES AND DRAG BUCKET
  • 1.7.5.1.1. GENERAL
  • 1.7.5.1.2. RECOMMENDED ELECTRODES AND PREHEAT
  • 1.7.5.1.3. WELDING ELECTRODES
  • 1.7.5.1.4. REPAIR WELDING PROCEDURES
  • 1.7.5.1.5. GENERAL PROCEDURE FOR REPAIR OF BROKEN PARTS
  • 1.7.5.1.6. REPAIR OF CRACKED/BROKEN DRAG BUCKET LIPS
  • 1.7.5.1.7. STRESS RELIEVING
  • 1.7.5.1.8. REPLACEMENT OF BUCKET LIP SHROUDS
  • 1.7.5.1.9. DRAG BUCKET TOOTH REPAIR
  • 1.7.5.1.10. DRAG BUCKET CLEVIS PLATES
  • 1.7.5.2. SECTION 2 – REPAIR WELDING SWING RACKTEETH
  • 1.7.5.2.1. PREPARATION
  • 1.7.5.2.2. WELDING ELECTRODES
  • 1.7.5.2.3. PREHEAT
  • 1.7.5.2.4. WELDING
  • 1.7.5.3. SECTION 3 – WELDING AND CUTTING EQUIPMENT
  • 1.7.5.4. SECTION 4 – STRESS RELIEVING AND TEMPERATURE MEASURING EQUIPMENT
  • 1.7.6. APPENDIX A6 – LUBRICATION BENCHMARKS
  • 1.7.6.1. MPG- MULTI-PURPOSE TYPE GREASE
  • 1.7.6.2. ACPL- AIR COMPRESSOR (PISTON TYPE) LUBRICANT
  • 1.7.6.3. MWCL- MONIGHAN WALKING CAM LUBRICANT
  • 1.7.6.4. MPO- MULTI-PURPOSE OIL
  • 1.7.6.5. OGL- OPEN GEAR LUBRICANT
  • 1.7.6.6. RGL- REGULAR TYPE GEAR LUBRICANT
  • 1.7.6.7. RCRL- ROLLER CIRCLE RAIL LUBRICANT
  • 1.7.6.8. RWRL- RUNNING WIRE ROPE LUBRICANT
  • 1.7.6.9. SWRL- STRUCTURAL STRAND/STATIONARY WIRE ROPE LUBRICANT
  • 1.7.7. APPENDIX A7 – TAPERED ROLLER REPLACEMENT
  • 1.7.8. APPENDIX A8 – PREVENTIVE MAINTENANCE CHECKLISTS
  • 1.7.8.1. DAILY CHECKLIST
  • 1.7.8.2. WEEKLY CHECKLIST
  • 1.7.8.3. MONTHLY CHECKLIST
  • 1.7.8.4. QUARTERLY CHECKLIST
  • 1.7.8.5. SEMI-ANNUAL CHECKLIST
  • 1.7.9. APPENDIX A9 – BRAKE OR CLUTCH MAINTENANCE CHECKLIST
  • 1.7.9.1. BRAKE LINING BURNISH-IN PROCEDURE
  • 1.7.10. APPENDIX A10 – RAIL CHOCKING TIGHTNESS
  • 1.7.11. APPENDIX A11 – LOAD INDICATOR WASHER INSTALLATION
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