Bucyrus SCH5000 Hydraulic Track Drill Service Manual BI615875
Bucyrus SCH5000 Hydraulic Track Drill Service Manual BI615875 - Image 2
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Bucyrus SCH5000 Hydraulic Track Drill Service Manual BI615875 - Image 4
Bucyrus SCH5000 Hydraulic Track Drill Service Manual BI615875 - Image 5

Bucyrus SCH5000 Hydraulic Track Drill Service Manual BI615875

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: BI615875
  • Number of Pages: 780
  • Size: 82.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SCH5000 Hydraulic Track Drill
  • 1. Introduction
  • 1.1. Table of Contents
  • 1.2. /Metric Conversions
  • 1.3. Glossary of Terms
  • 1.4. Component Locations (C-10/11 engine)
  • 1.5. Component Locations (3306 engine)
  • 2. SECTION 1 – SAFETY
  • 2.1. Overview of Potential Hazards
  • 2.2. Safety Instructions
  • 2.3. Clearances from High Voltage Lines
  • 3. SECTION 2 – MAIN FRAME/TRACKS (INTERTRACTOR CRAWLERS)
  • 3.1. Track Oscillation Cylinders
  • 3.1.1. Removal
  • 3.1.2. Installation
  • 3.2. Track Maintenance
  • 3.3. Track Tension Adjustment
  • 3.4. Metric Bolt Torque Specifications
  • 3.5. Track Assembly
  • 3.5.1. Separate Track Chain Assembly
  • 3.5.2. Track Link – Repair Replace
  • 3.5.3. Track Shoe (grouser) – Mounting to Track Chain
  • 3.5.4. Grouser Bolt Torque (Direct Torque Method)
  • 3.5.5. Grouser Bolt Torque (Torque Turn Method)
  • 3.5.6. Track Chain Shoe – Assembly Installation
  • 3.6. Final Drive – General Description
  • 3.6.1. Removal from Track Frame
  • 3.6.2. Installation into Track Frame
  • 3.6.3. Final Drive Maintenance
  • 3.6.4. Final Drive Assembly
  • 3.7. Idler Unit
  • 3.7.1. General Description
  • 3.7.2. Removal and Disassembly
  • 3.7.3. Assembly and Installation
  • 3.8. Track Rollers
  • 3.8.1. General Description
  • 3.8.2. Removal Disassembly
  • 3.8.3. Track Roller – Assembly
  • 3.8.4. Track Roller – Test and Install
  • 3.9. Support Rollers
  • 3.9.1. General Description
  • 3.9.2. Removal Disassembly
  • 4. SECTION 3 – POWER TRAIN
  • 4.1. Hydraulic Pumps
  • 4.1.1. Removal and Installation
  • 4.2. Pump Drive
  • 4.2.1. Funk Pump Drive – Removal (for machines built after May, 1998)
  • 4.2.2. Funk Pump Drive Gearbox – Repair
  • 4.2.3. Terrell Pump Drive Gearbox – Repair
  • 4.3. Hydraulic Pump Retrofit Procedure
  • 4.3.1. Rexroth Pump Installation
  • 4.4. Fuel System – Cat 3306 Engine
  • 4.4.1. Fuel Tank Maintenance
  • 4.4.2. Fuel Filters – Every 250 Hours of Operation
  • 4.4.3. Priming the Fuel System
  • 4.5. Fuel System – Cat C-10 11 Engine
  • 4.5.1. Fuel Tank Maintenance
  • 4.5.2. Fuel Filters – Every 250 Hours of Operation
  • 4.5.3. Priming the Fuel System
  • 4.6. Coolers – 3306 Engine
  • 4.6.1. Engine Radiator – Capacity and Service
  • 4.6.2. Coolant Specifications
  • 4.6.3. Coolers – Removal and Installation
  • 4.7. Coolers – C-10 11Engine
  • 4.7.1. Engine Radiator – Capacity and Service
  • 4.7.2. Coolant Specifications
  • 4.7.3. Coolers – Removal and Installation
  • 5. SECTION 4 – HYDRAULIC/ELECTRICAL SYSTEMS/CAB COMPONENTS
  • 5.1. Hydraulic System
  • 5.2. Basic Hydraulic Schematic (Vickers Pump)
  • 5.3. Basic Hydraulic Schematic (Rexroth Pumps)
  • 5.4. Basic Hydraulic Schematic (Linde Pumps)
  • 5.5. Tram Console with Boom Hosing
  • 5.6. Hydraulic Schematic – Drill Console
  • 5.7. Hydraulic Schematic – Cab
  • 5.8. Rod Changer Piping
  • 5.9. Boom Piping
  • 5.10. Hydraulic Valves – Maintenance
  • 5.10.1. Boom/Feed Pilot Valve
  • 5.10.2. Tram Pilot Valve
  • 5.11. Electrical Arrangement – 3306 Engine
  • 5.12. Schematic – Non-Cab (3306 Engine)
  • 5.13. Schematic – with Cab (3306 Engine)
  • 5.14. Wiring Diagram – with Cab (3306 Engine)
  • 5.15. Wire Number/Color Code Chart (3306 Engine)
  • 5.16. Wiring Diagram – Boom Control Panel
  • 5.17. Wiring Diagram – Drill Control Panel
  • 5.18. Wiring Diagram – Tram Control Panel
  • 5.19. Wiring Diagram – Instrument Panel (3306 Engine)
  • 5.20. Air Ride Seat Assembly
  • 5.21. Electrical Arrangement – C-10 Engine
  • 5.22. Schematic with Cab (C-10 11 Engine)
  • 5.23. Wiring Diagram – Instrument Panel (C-10 11 Engine)
  • 5.24. Wiring Diagram with Cab (C-10 11 Engine)
  • 5.25. Electrical Arrangement – C-11 Engine
  • 6. SECTION 5 – AIR SYSTEM
  • 6.1. Air Receiver Tank
  • 6.1.1. Preventive Maintenance
  • 6.1.2. Troubleshooting
  • 6.2. Air System Components
  • 6.3. Compressor Oil Piping
  • 6.3.1. Thermostatic Bypass Valve
  • 6.4. Air Valve Piping (cab machines)
  • 6.5. Air Valve Piping (non-cab machines)
  • 6.6. Compressor Assembly
  • 6.6.1. Compressor Unit
  • 6.6.2. Drive Coupling – Replacement
  • 6.6.3. Air Compressor Drive Motor
  • 6.7. Detergent Tank Piping
  • 7. SECTION 6 – Boom Feed Components
  • 7.1. Boom Lift Cylinder
  • 7.1.1. Removal
  • 7.1.2. Replace
  • 7.1.3. Cylinder Bleeding Procedure and Final Installation
  • 7.2. Boom Swing Cylinder
  • 7.2.1. Removal
  • 7.2.2. Replace
  • 7.2.3. Cylinder Bleeding Procedure and Final Installation
  • 7.3. Feed Dump Cylinder
  • 7.3.1. Removal
  • 7.3.2. Replace
  • 7.3.3. Cylinder Bleeding Procedure and Final Installation
  • 7.4. Feed Swing Cylinder
  • 7.4.1. Removal
  • 7.4.2. Replace
  • 7.4.3. Cylinder Bleeding Procedure and Final Installation
  • 7.4.4. Indexing the Feed Swing Cylinder
  • 7.5. Feed Extension Cylinder
  • 7.5.1. Removal
  • 7.5.2. Replace
  • 7.5.3. Cylinder Bleeding Procedure and Final Installation
  • 7.6. Boom Shim/Wear Pad Replacement
  • 7.6.1. Boom Wear Pads – Inspection
  • 7.6.2. Feed and Feed Table (early style) – Removal from Boom
  • 7.6.3. Feed and Feed Table (late style) – Removal from Boom
  • 7.6.4. Inner Boom Tube – Removal
  • 7.6.5. Rear Wear Pads and Shims – Installation
  • 7.6.6. Front Wear Pads and Shims – Installation
  • 7.6.7. Feed and Feed Table – Installation on Boom
  • 7.6.8. Boom Wear Pads – Final Inspection
  • 7.7. HPR2 Hydraulic Rock Drill
  • 7.7.1. Removal from Feed
  • 7.7.2. Mounting Slide Adjustment
  • 7.8. Feed Chain Adjustment
  • 7.9. Traveling Hose Reel Timing
  • 7.10. Feed Table Wear Pad Adjustment
  • 7.11. Feed Table Pivot Pin
  • 7.11.1. Adjustment and Maintenance
  • 8. SECTION 7 – PRESSURE SETTINGS ADJUSTMENTS
  • 8.1. Engine Adjustments – Caterpillar 3306
  • 8.2. Engine Adjustments – Cat C-10 11
  • 8.3. Brake Valve Adjustments
  • 8.4. Tram System
  • 8.4.1. Counterbalance Valve
  • 8.4.2. Tram Circuit
  • 8.4.3. Joystick Adjustment
  • 8.5. Boom Joystick Adjustments
  • 8.6. Feed/Boom Valve Adjustment
  • 8.7. Main Pump Adjustments (Vickers PVD45)
  • 8.8. Main Pump Adjustments (Rexroth A11VLO)
  • 8.9. Main Pump Adjustments (Linde HPR105)
  • 8.10. Rotation Pump Circuit
  • 8.11. Drill Feed Valve Adjustments
  • 8.12. Collaring Circuit Adjustment (Older Models)
  • 8.13. Collaring Circuit Adjustment (Late Models)
  • 8.14. Anti-Jam / Collaring Circuit
  • 8.15. Reverse Percussion Option
  • 8.16. Dust Collector Assembly
  • 8.16.1. Function of Dust Collector
  • 8.16.2. Initial Start-up and Tuning
  • 8.16.3. Dust Collector Valve – Adjustment
  • 8.16.4. Air Pressure Regulator – Adjustment
  • 8.16.5. Timer – Adjustment
  • 8.16.6. Fan Speed Adjustment
  • 8.16.7. Filter Elements
  • 8.16.8. Operational Variables
  • 8.16.9. Fine Tuning
  • 8.16.10. Manometer Setup Instructions
  • 8.16.11. Timer Installation
  • 8.16.12. Control Circuit
  • 8.16.13. Fan Removal and Installation
  • 8.16.14. Troubleshooting Hints
  • 8.17. Centralizer Adjustment
  • 8.18. Vertical Indicator
  • 8.19. Rod Changer Valve
  • 8.20. Bank Valve – Cab/Drill Console
  • 8.21. Coupling Grease System
  • 8.21.1. Adjustments
  • 8.21.2. Daily Maintenance
  • 8.21.3. Air Pressure Regulator
  • 8.21.4. Filter Assembly
  • 8.21.5. Lubricator Assembly
  • 8.21.6. Way Air Valve
  • 8.21.7. Air Powered Grease Pump
  • 8.22. Drill Backpressure Valve
  • 9. SECTION 8 – VENDOR SERVICE INFORMATION
  • 9.1. Index to Service Information
  • 9.2. Bonfiglioli
  • 9.3. Char-Lynn / H Series
  • 9.4. Char-Lynn 2000 Series
  • 9.5. Fairfield / CT26C
  • 9.6. Fairfield S1A Final Drive
  • 9.7. General Engineering
  • 9.8. Lincoln / 82716 – Series F
  • 9.9. Lincoln / 94424 – Series A Electric Grease Pump
  • 9.10. Rexroth / A2FM90
  • 9.11. Rexroth / A6VM107
  • 9.12. Rexroth / A11VLO130
  • 9.13. Rexroth / A4FM28
  • 9.14. Sundstrand/Series 51
  • 9.15. Texas Hydraulics
  • 9.16. Vickers / PVE19L
  • 9.17. Linde / HPR105
  • 10. SECTION 9 – HYDRAULIC ROCK DRILL REPAIR
  • 10.1. Hydraulic Rock Drill Service Manual
  • 11. SECTION 10 – LUBRICATION TORQUE SPECIFICATIONS
  • 11.1. Hydraulic Oils for Percussion Drills
  • 11.2. Lubrication and Inspection
  • 11.3. Engine Oil
  • 11.4. Preventive Maintenance Chart
  • 11.5. Bolt Maintenance
  • 11.6. Bolt Torque Specifications
  • 11.7. Maintenance Record
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