Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02
Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02 - Image 2
Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02 - Image 3
Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02 - Image 4
Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02 - Image 5

Bucyrus RH120E Hydraulic Excavator Operating Instructions 2804910.02

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 2804910.02
  • Number of Pages: 274
  • Size: 2.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH120E Hydraulic Excavator
  • 1. TABLE OF CONTENTS
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Selection and qualification of personnel basic responsibilities
  • 2.5.2. Safety instructions governing specific operational phases
  • 2.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.4. Warning of special dangers
  • 2.5.5. Gas, dust, steam and smoke
  • 2.5.6. Hydraulic equipment
  • 2.5.7. Oil, grease and other chemical substances
  • 2.5.8. Transporting and recommissioning
  • 2.6. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Stored Program Control (SPC)
  • 3.3.7. Electronic Hydraulic Servo-Control (EHSC)
  • 3.3.8. Demand control / Zero-flow regulation
  • 3.3.9. Automatic engine speed reduction
  • 3.3.10. Board-Control-System (BCS)
  • 3.3.11. Electrical system
  • 3.3.12. Entering and leaving the machine Safety instructions
  • 3.3.13. Ramp-type ladder (optional)
  • 3.3.14. EMERGENCY STOP pushbuttons
  • 3.3.15. Windscreen washer
  • 3.3.16. Drivers seat
  • 3.3.17. Fire extinguisher
  • 3.3.18. Fire extinguisher (option)
  • 3.3.19. Automatic fire-extinguishing system (optional)
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Refuelling
  • 3.5.2. Service station (tanklift)
  • 3.5.3. Switching the electrical system on and off
  • 3.6. STARTING AND STOPPING THE ENGINES
  • 3.6.1. Starting the engines
  • 3.6.2. Starting the engines with the cold-starting aid
  • 3.7. AIR CONDITIONER (OPTION)
  • 3.7.1. Back-up heating (option)
  • 3.8. DRIVING SAFETY INSTRUCTIONS
  • 3.9. TRAVELLING
  • 3.9.1. Superstructure basic position
  • 3.9.2. Travelling forwards/backwards
  • 3.9.3. Emergency machine drive
  • 3.9.4. Locking the superstructure
  • 3.9.5. Track parking brake
  • 3.10. TRANSPORTING THE MACHINE
  • 3.10.1. Transport – Safety instructions
  • 3.11. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 3.12. WORKING OPERATION
  • 3.12.1. Before starting work
  • 3.12.2. Slewing and braking the superstructure
  • 3.12.3. Braking the superstructure
  • 3.12.4. Working
  • 3.12.5. After daily operation
  • 3.13. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.13.1. Securing the machine
  • 3.14. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 4. INSPECTION AND SERVICING
  • 4.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2. FIRE AND EXPLOSION HAZARD
  • 4.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.3.1. Intervals
  • 4.3.2. Change of engine oil l
  • 4.3.3. Air-intake system
  • 4.3.4. Oils / Greases
  • 4.3.5. Cleaning jobs
  • 4.3.6. Components
  • 4.3.7. Plan A E
  • 4.4. LUBRICATING CHART GREASE (LOADING BUCKET)
  • 4.4.1. Lubricating chart Grease / Backhoe bucket (legend)
  • 4.4.2. Filling quantities – Grease
  • 4.4.3. Lubricating chart Grease / Backhoe bucket (legend)
  • 4.4.4. Filling quantities – Grease
  • 4.5. INSPECTION PLAN – OIL
  • 4.5.1. Inspection plan Oil (legend) )
  • 4.5.2. Filling quantities – oil
  • 4.5.3. Filling quantities – other
  • 4.6. LUBRICANTS
  • 4.6.1. Oils for combustion engines and compressors (selection)
  • 4.6.2. II. Oils for hydraulic system (selection)
  • 4.6.3. III. Oils for gearboxes (selection)
  • 4.6.4. Greases for bearings and slewing rings
  • 4.7. SERVICING WORK
  • 4.7.1. Hose line for oil and cooling liquid changes
  • 4.7.2. Engine – Safety instructions
  • 4.7.3. Retensioning the alternator/fan belt
  • 4.7.4. Checking and adjusting the valve clearance
  • 4.7.5. Checking the engine oil level / Topping up
  • 4.7.6. Checking the oil level in the engine oil reservoir / topping up (optional)
  • 4.7.7. Changing the engine oil
  • 4.7.8. Draining the oil off the engine oil reservoir (optional)
  • 4.7.9. Replacing the oil filter
  • 4.7.10. Centrifuge (optional)
  • 4.8. COOLING SYSTEM
  • 4.8.1. Radiators
  • 4.8.2. Cooling liquid
  • 4.8.3. Water filter
  • 4.9. AIR-INTAKE SYSTEM
  • 4.9.1. Main filter elements
  • 4.9.2. Safety filter element
  • 4.9.3. Air-intake lines
  • 4.9.4. Dust collection
  • 4.10. FUEL SYSTEM
  • 4.10.1. Fuel system – Safety instructions
  • 4.10.2. Replacing the fuel filter
  • 4.10.3. Venting the fuel system
  • 4.10.4. Cleaning the fuel tanks
  • 4.10.5. Water trap (option)
  • 4.11. ELECTRICAL SYSTEM
  • 4.11.1. Electrical system – Safety instructions
  • 4.11.2. Alternator – Instructions
  • 4.11.3. Battery
  • 4.11.4. Switchgear cabinet
  • 4.11.5. Equipotential bonding
  • 4.12. HYDRAULIC SYSTEM
  • 4.12.1. Hydraulic system – Safety instructions
  • 4.12.2. Depressurizing the hydraulic system
  • 4.12.3. Checking the hydraulic oil level
  • 4.12.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 4.12.5. Bypass valves (hydraulic oil reservoir)
  • 4.12.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 4.12.7. Bypass valves (filter housing – cooling system)
  • 4.12.8. Breather filter
  • 4.12.9. Filter (control circuit)
  • 4.12.10. Filter (auxiliary control circuit)
  • 4.12.11. High-pressure filter for working hydraulics
  • 4.12.12. High-pressure filters for slewing circuit
  • 4.12.13. Changing the hydraulic oil
  • 4.12.14. Venting the hydraulic system
  • 4.12.15. Cleaning the hydraulic oil cooler
  • 4.12.16. Electronic excavator control
  • 4.12.17. Pressure accumulator – Emergency lowering
  • 4.13. PUMP TRANSFER GEARBOX
  • 4.13.1. Checking the gearbox oil level / Topping up with oil
  • 4.13.2. Gearbox venting
  • 4.13.3. Pump transfer gearbox lube oil filters
  • 4.14. SLEWING GEARBOX
  • 4.14.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.14.2. Changing the gearbox oil
  • 4.14.3. Gearbox venting
  • 4.14.4. Slewing gear neck
  • 4.15. TRAVEL GAERBOX
  • 4.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.15.2. Travel gearbox – Changing oil
  • 4.15.3. Pre-chamber – Changing the oil
  • 4.15.4. Brake chamber – Changing oil
  • 4.15.5. Breather filter
  • 4.16. CRAWLER TRACKS
  • 4.16.1. Track roller, Support roller
  • 4.16.2. Track tensioner
  • 4.16.3. Pressure-accumulator inspection regulations
  • 4.16.4. Checking the gas charging pressure in the pressure accumulator
  • 4.17. SLEWING RING
  • 4.17.1. Slewing ring – Instructions
  • 4.17.2. Bearing races
  • 4.18. CENTRAL LUBRICATING
  • 4.18.1. Lube cycle / Pause period
  • 4.18.2. Lube cycle manual lubricating (optional)
  • 4.18.3. Function
  • 4.18.4. Filling up the grease container
  • 4.18.5. Breather filter
  • 4.18.6. Checking the greasing pressure
  • 4.18.7. Checking the greasing pressure
  • 4.18.8. Unblocking a grease line.
  • 4.18.9. Oilfilter (hydraulic circuit grease pump) )
  • 4.18.10. Grease filter (Filling the grease container)
  • 4.18.11. Grease filter (Grease lines)
  • 4.18.12. Manual greasing (option)
  • 4.19. OTHER MAINTENANCE
  • 4.20. RAMP-TYPE LADDER (OPTIONAL) (OPTION)
  • 4.20.1. Guide pulleys and locking bolt
  • 4.20.2. Pressure-accumulator inspection regulations
  • 4.20.3. Extract from the German regulations
  • 4.20.4. Checking the gas charging pressure in the pressure accumulator
  • 4.21. ON-BOARD CRANE (OPTIONAL)
  • 4.21.1. Monitoring, warning and control elements
  • 4.21.2. Checking the on-board crane
  • 4.21.3. Drive unit
  • 4.21.4. On-board crane
  • 4.22. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.22.1. Putting the excavator out of operation
  • 4.22.2. Battery storage
  • 4.22.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2. FIRE AND EXPLOSION HAZARD
  • 5.3. ELECTRICAL SYSTEM
  • 5.3.1. Assisted starting (with jumper cables) Safety instructions
  • 5.3.2. Assisted starting (with jumper cables)
  • 5.3.3. Starting the engine with jumper cables (external batteries
  • 5.4. HYDRAULIC SYSTEM
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.7. TROUBLESHOOTING
  • 5.7.1. Instructions on troubleshooting
  • 5.7.2. Layout of the fault table
  • 5.7.3. Possible causes
  • 5.7.4. Measures
  • 5.7.5. Section
  • 5.8. FAULT TABLES
  • 5.8.1. Combustion engine – Fault table
  • 5.8.2. Working hydraulics Fault table
  • 5.8.3. Track drive Fault table
  • 5.8.4. Slewing mechnism Fault table
  • 5.8.5. Central lubricating system Fault table
  • 5.9. HYDRAULIC CIRCUIT DIAGRAM
  • 5.10. ABBREVIATIONS
  • 5.11. TECHNICAL DATA
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