Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008
Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008 - Image 2
Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008 - Image 3
Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008 - Image 4
Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008 - Image 5

Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725008

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725008
  • Number of Pages: 247
  • Size: 2.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH120E Hydraulic Excavator
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.4. DESIGNATED USE
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Selection and qualification of personnel basic responsibilities
  • 1.5.2. Safety instructions governing specific operational phases
  • 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.4. Warning of special dangers
  • 1.5.5. Transporting and recommissioning
  • 1.6. ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS
  • 1.6.1. Safety instructions for excavators with electric motor
  • 1.7. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.2. FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE EXCAVATOR
  • 2.3.1. Excavator layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Pump Managing System (PMS)
  • 2.3.6. Stored Program Control (SPC)
  • 2.3.7. Control Management System (CMS)
  • 2.3.8. Demand control / Zero-flow regulation
  • 2.3.9. Board-Control-System (BCS)
  • 2.3.10. Electrical system
  • 2.3.11. Entering and leaving the machine, Safety instructions
  • 2.3.12. Access lighting
  • 2.3.13. Folding ladder (optional)
  • 2.3.14. Swinging ladder (optional)
  • 2.3.15. Cab interior lamp
  • 2.3.16. Servicing lighting
  • 2.3.17. Illuminating the control column
  • 2.3.18. EMERGENCY STOP switch
  • 2.3.19. Servicing switch
  • 2.3.20. Windscreen washer
  • 2.3.21. Drivers seat
  • 2.3.22. Fire extinguisher
  • 2.3.23. Automatic fire-extinguishing system (optional)
  • 2.3.24. Trainers / instructors seat
  • 2.3.25. Emergency escape device (optional)
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Service station (tanklift)
  • 2.5.2. Battery main switch, switching on and off
  • 2.5.3. Electrical system (24V), switching on and off
  • 2.5.4. Switching the electric motor on and off
  • 2.5.5. Time-out before restart
  • 2.5.6. Electric motor can not be switched on
  • 2.5.7. In case of failure
  • 2.5.8. Circuit breaker, switching on and off
  • 2.5.9. Motor protection relay, function
  • 2.5.10. Air conditioner (option)
  • 2.6. TRAVELLING THE MACHINE
  • 2.6.1. Travelling, Safety Instructions
  • 2.6.2. Travelling
  • 2.6.3. Emergency machine drive
  • 2.6.4. Locking the superstructure
  • 2.6.5. Track parking brake
  • 2.7. TRANSPORTING THE MACHINE
  • 2.7.1. Transport – Safety instructions
  • 2.8. WORKING OPERATION
  • 2.8.1. Safety instructions
  • 2.8.2. Working equipment, avoid extreme positions
  • 2.9. WORKING OPERATION
  • 2.9.1. Before starting work
  • 2.9.2. Swinging the superstructure
  • 2.9.3. Braking the superstructure
  • 2.9.4. Working
  • 2.9.5. Emergency lowering of the working equipment
  • 2.9.6. After daily operation
  • 2.10. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 2.10.1. Securing the machine
  • 2.11. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3. INSPECTION AND SERVICING
  • 3.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 3.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.3. FIRE AND EXPLOSION HAZARD
  • 3.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.4.1. Intervals
  • 3.4.2. Oils / Greases
  • 3.4.3. Cleaning jobs
  • 3.4.4. Components
  • 3.4.5. Plan V
  • 3.4.6. Plan N
  • 3.4.7. Plan T and W
  • 3.4.8. Plan A E
  • 3.5. LUBRICATING CHART GREASE
  • 3.5.1. Lubricating chart Grease (legend)
  • 3.5.2. Filling quantities – Grease
  • 3.6. INSPECTION PLAN – OIL
  • 3.6.1. Inspection plan Oil (legend) )
  • 3.6.2. Filling quantities – oil
  • 3.6.3. Filling quantities – other
  • 3.7. LUBRICANTS
  • 3.7.1. Notes on the selection of oils and greases
  • 3.7.2. II. Oil for hydraulic system
  • 3.7.3. III.a Oils for pump gearbox
  • 3.7.4. III.b Oils for swing gearboxes
  • 3.7.5. III.c Oils for travel gearboxes
  • 3.7.6. Greases for bearings and slewing rings
  • 3.8. SERVICING WORK
  • 3.8.1. Hose line for oil change
  • 3.9. ELECTRIC MOTOR
  • 3.9.1. Electric motor – Safety instructions
  • 3.9.2. Cleaning the electric motor
  • 3.9.3. Electric motor, greasing
  • 3.10. ELECTRICAL SYSTEM
  • 3.10.1. Electrical system – Safety instructions
  • 3.10.2. Battery
  • 3.10.3. Switchgear cabinet
  • 3.10.4. Slip ring maintenance
  • 3.10.5. Floodlight projector, replacing the lamp
  • 3.11. HYDRAULIC SYSTEM
  • 3.11.1. Hydraulic system – Safety instructions
  • 3.11.2. Depressurizing the hydraulic system
  • 3.11.3. Checking the hydraulic oil level
  • 3.11.4. Changing the hydraulic oil return-flow filter (hydraulic oil reservoir)
  • 3.11.5. Bypass valves (hydraulic oil reservoir)
  • 3.11.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 3.11.7. Bypass valves (filter housing – cooling system)
  • 3.11.8. Breather filter
  • 3.11.9. Filter (control circuit and auxiliary control circuit)
  • 3.11.10. High-pressure filter for working hydraulics
  • 3.11.11. High-pressure filters for slewing circuit
  • 3.11.12. High-pressure filters for feeding circuits and slewing pumps
  • 3.11.13. Changing the hydraulic oil
  • 3.11.14. Venting the hydraulic system
  • 3.11.15. Cleaning the hydraulic oil cooler
  • 3.11.16. Electronic excavator control
  • 3.11.17. Pressure accumulator – Emergency lowering
  • 3.11.18. Pressure accumulator Servo control- and feeding circuit
  • 3.12. PUMP TRANSFER GEARBOX
  • 3.12.1. Checking the gearbox oil level / Topping up with oil
  • 3.12.2. Gearbox venting
  • 3.12.3. Pump transfer gearbox lube oil filters
  • 3.13. SLEWING GEARBOX
  • 3.13.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.13.2. Changing the gearbox oil
  • 3.13.3. Gearbox venting
  • 3.14. SWING GEARBOX
  • 3.14.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.14.2. Changing the gearbox oil
  • 3.14.3. Gearbox venting
  • 3.15. TRAVEL GAERBOX
  • 3.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.15.2. Travel gearbox – Changing oil
  • 3.15.3. Pre-chamber – Changing the oil
  • 3.15.4. Brake chamber – Changing oil
  • 3.15.5. Breather filter
  • 3.16. CRAWLER TRACKS
  • 3.16.1. Track roller, Support roller
  • 3.16.2. Track tensioner
  • 3.16.3. Pressure-accumulator inspection regulations
  • 3.16.4. Checking the gas charging pressure in the pressure accumulator
  • 3.17. SWING RING
  • 3.17.1. Swing ring – Instructions
  • 3.17.2. Bearing races
  • 3.18. CENTRAL LUBRICATING
  • 3.18.1. Design
  • 3.18.2. Function
  • 3.18.3. Replacing the grease drum
  • 3.18.4. Checking the greasing pressure
  • 3.18.5. Unblocking a grease line.
  • 3.18.6. Oilfilter (hydraulic circuit grease pump) )
  • 3.18.7. Grease filter (Grease lines)
  • 3.19. OTHER MAINTENANCE
  • 3.19.1. Cleaning the cooling system
  • 3.19.2. Heating and air conditioning
  • 3.19.3. Air intake filters
  • 3.20. HYDRAULIC LADDER (OPTIONAL)
  • 3.20.1. Pressure-accumulator inspection regulations
  • 3.20.2. Extract from the German regulations
  • 3.20.3. Checking the gas charging pressure in the pressure accumulator
  • 3.21. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 3.21.1. Putting the excavator out of operation
  • 3.21.2. Battery storage
  • 3.21.3. Recommissioning
  • 3.22. NOTES
  • 4. REPAIR WORK
  • 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 4.2. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.3. FIRE AND EXPLOSION HAZARD
  • 4.4. HYDRAULIC SYSTEM
  • 4.4.1. Repair instructions
  • 4.4.2. Hydraulic hoses Instructions
  • 4.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5. ANNEX
  • 5.1. TROUBLESHOOTING
  • 5.1.1. Instructions on troubleshooting
  • 5.1.2. Layout of the fault table
  • 5.1.3. Possible causes
  • 5.1.4. Measures
  • 5.1.5. Section
  • 5.2. FAULT TABLES
  • 5.2.1. Working hydraulics Fault table
  • 5.2.2. Track drive Fault table
  • 5.2.3. Slewing mechnism Fault table
  • 5.2.4. Central lubricating system Fault table
  • 5.3. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4. ABBREVIATIONS
  • 5.5. ABBREVIATIONS
  • 5.6. TECHNICAL DATA
  • 6. INDEX
Rate this product

Related products