Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725047
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Bucyrus RH120E Hydraulic Excavator Operating Instructions 3725047

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725047
  • Number of Pages: 304
  • Size: 6.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH120E Hydraulic Excavator
  • 1. Title page
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.1.1. About this Operating Instructions
  • 2.1.2. Further machine documentation
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.3.2. Contents of the Declaration of Conformity
  • 2.4. DESIGNATED USE
  • 2.4.1. Noise emissions
  • 2.4.2. Vibration data
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Selection and qualification of personnel basic responsibilities
  • 2.5.2. Safety instructions governing specific operational phases
  • 2.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.4. Warning of special dangers
  • 2.5.5. Gas, dust, steam and smoke
  • 2.5.6. Hydraulic equipment
  • 2.6. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.1.1. Operating Instructions, where to store it in the drivers cab
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Control and Monitoring Platform (CAMP)
  • 3.3.6. Board-Control-System (BCS)
  • 3.3.7. Demand control / Zero-flow regulation
  • 3.3.8. Automatic reset to idling
  • 3.3.9. Electrical system
  • 3.3.10. Entering and leaving the machine Safety instructions
  • 3.3.11. Access ladder lighting
  • 3.3.12. Swinging ladder
  • 3.3.13. Folding ladder (optional)
  • 3.3.14. Escape ladder (optional)
  • 3.3.15. Switching the cab interior lighting on and off
  • 3.3.16. Switching the maintenance lights on and off
  • 3.3.17. Emergency shut-off function
  • 3.3.18. Shutting off the supply voltage (battery main switch)
  • 3.3.19. Drivers seat
  • 3.3.20. Reducing the operators exposure to vibrations
  • 3.3.21. Trainers / instructors seat
  • 3.3.22. Fire extinguisher
  • 3.3.23. Fire extinguisher (option)
  • 3.3.24. Automatic fire-extinguishing system (optional)
  • 3.3.25. Windscreen washer
  • 3.3.26. Harness (optional)
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.4.1. Engine 1 (LH), control and monitoring
  • 3.4.2. Engine 2 (RH), control and monitoring
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Reducing the operators exposure to noise
  • 3.5.2. Refuelling
  • 3.5.3. Back-up heating (option), filling in fuel
  • 3.5.4. Service station (tanklift)
  • 3.5.5. Switching the electrical system on and off
  • 3.5.6. Engines, emergency shut-off
  • 3.5.7. Preheating system for engine and hydraulic oil (optional)
  • 3.5.8. Fuel preheating system (optional)
  • 3.6. STARTING AND STOPPING THE ENGINES
  • 3.6.1. Starting the engines
  • 3.6.2. Starting the left-hand engine
  • 3.6.3. Starting the right-hand engine
  • 3.6.4. Engines adjusting the speed
  • 3.6.5. Starting the engines at low temperatures
  • 3.6.6. Shutting off the engines
  • 3.6.7. Shutting off the left-hand engine
  • 3.6.8. Shutting off the right-hand engine
  • 3.7. AIR CONDITIONER (OPTION)
  • 3.7.1. Back-up heating drivers cab (option)
  • 3.7.2. Back-up heating (option)
  • 3.8. TRAVELLING, SAFETY INSTRUCTIONS
  • 3.9. TRAVELLING
  • 3.9.1. Superstructure basic position
  • 3.9.2. Travelling forwards/backwards
  • 3.9.3. Superstructure holding brake
  • 3.9.4. Track parking brake
  • 3.10. TRANSPORTING THE MACHINE
  • 3.10.1. Transport – Safety instructions
  • 3.11. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 3.12. WORKING OPERATION
  • 3.12.1. Before starting work
  • 3.12.2. Activating the electronic excavator control
  • 3.12.3. Swinging the superstructure
  • 3.12.4. Braking the superstructure
  • 3.12.5. Working
  • 3.12.6. After daily operation
  • 3.13. OPTIONAL EQUIPMENT
  • 3.13.1. Water spraying system
  • 3.13.2. Additional silencers
  • 3.14. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.14.1. Securing the machine
  • 3.15. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 4. INSPECTION AND SERVICING
  • 4.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2. INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD
  • 4.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.3.1. Intervals
  • 4.3.2. Change of engine oil l
  • 4.3.3. Air-intake system
  • 4.3.4. Oils / Greases
  • 4.3.5. Cleaning jobs
  • 4.3.6. Components
  • 4.3.7. Plan V
  • 4.3.8. Plan N
  • 4.3.9. Plan T and W
  • 4.3.10. Plan A E
  • 4.4. LUBRICATING CHART GREASE
  • 4.4.1. Lubricating chart Grease (legend)
  • 4.4.2. Filling quantities Grease
  • 4.5. INSPECTION PLAN – OIL
  • 4.5.1. Inspection plan Oil (legend)
  • 4.5.2. Filling quantities – oil
  • 4.5.3. Filling quantities – other
  • 4.6. LUBRICANTS
  • 4.6.1. Notes on the selection of oils and greases
  • 4.6.2. Avoid mixing of different hydraulic fluids
  • 4.6.3. Oils for combustion engines
  • 4.6.4. II. Oils for hydraulic system
  • 4.6.5. III.a Oils for pump gearboxes
  • 4.6.6. III.b Oils for swing gearboxes
  • 4.6.7. III.c Oils for travel gearboxes
  • 4.6.8. Greases for bearings and swing rings
  • 4.7. SERVICING WORK
  • 4.7.1. Hose line for oil and cooling liquid changes
  • 4.8. ENGINE
  • 4.8.1. Engine – Safety instructions
  • 4.8.2. Checking the engine oil level / Topping up
  • 4.8.3. Changing the engine oil
  • 4.8.4. Replacing the oil filters
  • 4.8.5. Engine oil reservoir, filling in engine oil
  • 4.8.6. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 4.9. COOLING SYSTEM
  • 4.9.1. Radiators
  • 4.9.2. Cooling liquid change
  • 4.10. AIR-INTAKE SYSTEM
  • 4.10.1. Dust trap, cleaning
  • 4.10.2. Main filter elements
  • 4.10.3. Safety filter element
  • 4.10.4. Air-intake lines
  • 4.11. FUEL SYSTEM
  • 4.11.1. Fuel system – Safety instructions
  • 4.11.2. Replacing the fuel filter
  • 4.11.3. Primary fuel filter, drain water
  • 4.11.4. Replacing the primary fuel filter
  • 4.11.5. Venting the fuel system
  • 4.11.6. Cleaning the fuel tanks
  • 4.11.7. Water trap (option)
  • 4.12. ELECTRICAL SYSTEM
  • 4.12.1. Electrical system – Safety instructions
  • 4.12.2. Alternator – Instructions
  • 4.12.3. Battery
  • 4.12.4. Switchgear cabinet
  • 4.12.5. Equipotential bonding
  • 4.12.6. Floodlight projector, replacing the lamp
  • 4.13. HYDRAULIC SYSTEM
  • 4.13.1. Hydraulic system – Safety instructions
  • 4.13.2. Depressurizing the hydraulic system
  • 4.13.3. Checking the hydraulic oil level
  • 4.13.4. Hydraulic oil return-flow filters (hydraulic oil reservoir), replace
  • 4.13.5. Bypass valves (hydraulic oil reservoir), replace
  • 4.13.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 4.13.7. Bypass valves (filter housing – cooling system), replace
  • 4.13.8. Breather filter, replace
  • 4.13.9. Filter (servo circuit), replace
  • 4.13.10. High-pressure filter for working hydraulics, replace
  • 4.13.11. High-pressure filters for swing circuit, replace
  • 4.13.12. Filter pump control, clean
  • 4.13.13. Changing the hydraulic oil
  • 4.13.14. Avoid mixing of different hydraulic fluids
  • 4.13.15. Venting the hydraulic system
  • 4.13.16. Cleaning the hydraulic oil cooler
  • 4.13.17. Electronic excavator control
  • 4.13.18. Pressure accumulators – Emergency lowering and servo circuit
  • 4.14. PUMP TRANSFER GEARBOX
  • 4.14.1. Checking the gearbox oil level / Topping up with oil
  • 4.14.2. Gearbox venting
  • 4.14.3. Pump transfer gearbox lube oil filters
  • 4.15. SWING GEARBOX
  • 4.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.15.2. Changing the gearbox oil
  • 4.15.3. Gearbox venting
  • 4.16. SWING GEARBOX
  • 4.16.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.16.2. Changing the gearbox oil
  • 4.16.3. Gearbox venting
  • 4.17. TRAVEL GEARBOX
  • 4.17.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.17.2. Travel gearbox – Changing oil
  • 4.17.3. Pre-chamber – Changing the oil
  • 4.17.4. Brake chamber – Changing oil
  • 4.17.5. Breather filter
  • 4.18. CRAWLER TRACKS
  • 4.18.1. Track roller, Support roller
  • 4.18.2. Track tensioner
  • 4.18.3. Pressure-accumulator inspection regulations
  • 4.18.4. Checking the gas charging pressure in the pressure accumulator
  • 4.19. SWING RING
  • 4.19.1. Swing ring – Instructions
  • 4.19.2. Bearing races
  • 4.20. CENTRAL LUBRICATING SYSTEM
  • 4.20.1. Design
  • 4.20.2. Function
  • 4.20.3. Filling up the grease container
  • 4.20.4. Breather filter grease container, check / replace
  • 4.20.5. Checking the greasing pressure
  • 4.20.6. Unblocking a grease line
  • 4.20.7. Oilfilter replace (hydraulic circuit grease pump)
  • 4.20.8. Grease filter replace (filling the grease container)
  • 4.20.9. Grease filter replace (Grease lines)
  • 4.21. OTHER MAINTENANCE
  • 4.21.1. Engine
  • 4.21.2. Heating and air conditioning
  • 4.22. RAMP-TYPE LADDER (OPTIONAL)
  • 4.22.1. Pressure-accumulator inspection regulations
  • 4.22.2. Extract from the German regulations
  • 4.22.3. Checking the gas charging pressure in the pressure accumulator
  • 4.23. ON-BOARD CRANE (OPTIONAL)
  • 4.23.1. Monitoring, warning and control elements
  • 4.23.2. Checking the on-board crane
  • 4.23.3. Drive unit
  • 4.23.4. On-board crane
  • 4.23.5. On-Board crane, checking tightness of fastening bolts
  • 4.24. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.24.1. Putting the excavator out of operation
  • 4.24.2. Battery storage
  • 4.24.3. Recommissioning
  • 4.25. NOTES
  • 5. REPAIR WORK
  • 5.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 5.3. REPAIR WORK, ENGINE
  • 5.4. ELECTRICAL SYSTEM
  • 5.4.1. Assisted starting (with jumper cables) Safety instructions
  • 5.4.2. Assisted starting (with jumper cables)
  • 5.4.3. Starting the engine with jumper cables (external batteries
  • 5.5. HYDRAULIC SYSTEM
  • 5.5.1. Repair instructions
  • 5.5.2. Hydraulic hoses Instructions
  • 5.6. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.7. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.8. DISPOSAL AT THE END OF THE SERVICE LIFE
  • 5.8.1. Dismantling and removal instructions
  • 5.8.2. Risk of deflagrations
  • 5.8.3. Risk of fire
  • 5.8.4. Disposing of the machine without polluting the environment
  • 5.8.5. Further hazardous substances
  • 5.8.6. Appropriate disposal of batteries
  • 6. ANNEX
  • 6.1. BOARD-CONTROL-SYSTEM
  • 6.1.1. BCS III, whats that
  • 6.1.2. The keys on the front side
  • 6.1.3. Other elements on the front side
  • 6.1.4. BCSIII, the start screen
  • 6.1.5. Information given on the start screen, top section
  • 6.1.6. Information given on the start screen, central section
  • 6.1.7. Information given on the start screen, lower section
  • 6.1.8. Information given on the Service screen
  • 6.1.9. Engine data screen
  • 6.1.10. Hydraulic data screen
  • 6.1.11. Lubrication data screen
  • 6.1.12. Controls adjustment data screen
  • 6.1.13. View documents screen
  • 6.1.14. Signal table screen
  • 6.1.15. Signal table screen, location
  • 6.1.16. Signal table screen, diagram
  • 6.1.17. Signal table screen, diagram configuration
  • 6.1.18. Code table screen
  • 6.1.19. BCS III, interfaces
  • 6.1.20. USB interface, data storage
  • 6.1.21. Saving data to a USB stick
  • 6.1.22. Saving data to a USB stick, continued
  • 6.1.23. Saving data to a USB stick, continued
  • 6.1.24. BCSIII, cleaning
  • 6.1.25. BCSIII, disposal
  • 6.2. TROUBLESHOOTING
  • 6.2.1. Instructions on troubleshooting
  • 6.2.2. Layout of the fault table
  • 6.2.3. Possible causes
  • 6.2.4. Measures
  • 6.2.5. Section
  • 6.3. FAULT TABLES
  • 6.3.1. Combustion engine – Fault table
  • 6.3.2. Working hydraulics Fault table
  • 6.3.3. Track drive Fault table
  • 6.3.4. Swing mechnism Fault table
  • 6.3.5. Central lubricating system Fault table
  • 6.4. ENGINE MONITORING, CONTROL LAMPS
  • 6.5. HYDRAULIC CIRCUIT DIAGRAM
  • 6.6. ABBREVIATIONS
  • 6.6.1. ABBREVIATIONS
  • 6.7. TECHNICAL DATA
  • 6.7.1. Product_Specification_Sheet.pdf
  • 7. INDEX
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