Bucyrus SKF-98 Infinity Blasthole Drill Technical Manual BI620150
$30.00
- Type Of Manual: Technical Manual
- Manual ID: BI620150
- Number of Pages: 717
- Size: 58.4MB
- Format: PDF
Product details
-
Model List:
- SKF-98 Infinity Blasthole Drill
- 1. Service Manual – SKF.PDF
- 1.1. SKF-98 Infinity Blasthole Drill Serial No.TRX68SKFPDN9K0008 Service Manual
- 1.1.1. Parts Ordering and Product Support
- 1.1.2. Safety Information
- 1.1.3. Contents
- 1.1.3.1. Page Int-5
- 1.1.3.2. Page Int-6
- 1.1.3.3. Page Int-7
- 1.1.3.4. Page Int-8
- 1.1.3.5. Page Int-9
- 1.1.3.6. Page Int-10
- 1.1.3.7. Page Int-11
- 1.1.3.8. Page Int-12
- 1.1.3.9. Page Int-13
- 1.1.3.10. Page Int-14
- 1.1.3.11. Page Int-15
- 1.1.3.12. Page Int-16
- 1.1.3.13. Page Int-17
- 1.1.3.14. Page Int-18
- 1.1.4. General Locator
- 1.1.4.1. General Locator
- 1.1.5. Section 1 Safety
- 1.1.5.1. Contents
- 1.1.5.1.1. Page 1-3
- 1.1.5.1.2. Personal Protective Equipment
- 1.1.5.1.3. Electrical Contact
- 1.1.5.1.4. Contaminated Air
- 1.1.5.1.5. Moving and Rotating Parts
- 1.1.5.1.6. High Pressure Air or Fluid
- 1.1.5.1.7. Before Operation
- 1.1.5.1.8. During Operation
- 1.1.5.1.9. Maintenance
- 1.1.5.1.10. Safety Locator
- 1.1.6. Section 2 Operators Cab / Controls
- 1.1.6.1. Contents
- 1.1.6.1.1. Page 2-3
- 1.1.6.2. Graphic Symbol Legend
- 1.1.6.2.1. Graphic Symbol Legend
- 1.1.6.3. Warning Decals
- 1.1.6.3.1. Warning Decals
- 1.1.6.4. Operator Control and Instrument Panels
- 1.1.6.4.1. Control Panels
- 1.1.6.4.2. Right Hand Control Panel
- 1.1.6.4.3. Instrument Panel
- 1.1.6.4.4. Circuit Breakers
- 1.1.6.4.5. Light Switches
- 1.1.6.4.6. System Pressure Gauge Panel
- 1.1.6.4.7. Left Hand Control Panels
- 1.1.6.4.8. Cab Foot Controls
- 1.1.6.4.9. Thread Grease Switch
- 1.1.6.4.10. Pipe Safety Arm Override Switch
- 1.1.6.5. Machine Stability
- 1.1.6.5.1. Tramming Procedure for SK Series Drills
- 1.1.6.5.2. Track Adjustments
- 1.1.6.5.3. New Machine Procedure
- 1.1.6.5.4. General Maintenance Checks While Tramming
- 1.1.6.5.5. Roller Locations
- 1.1.6.5.6. Temperature and Condition Record Chart for Walking
- 1.1.6.5.7. Propelling the Machine
- 1.1.6.5.8. SKF Transient Stability Limits
- 1.1.6.6. Cab Heater
- 1.1.6.6.1. Cab Heater Fault Isolation
- 1.1.6.7. Air Conditioner
- 1.1.6.7.1. T7 Series Split System Air Conditioning Manual
- 1.1.6.7.2. Section 1.0 Technical Data and Control Settings
- 1.1.6.7.3. Section 2.0 Installation and Commissioning
- 1.1.6.7.4. Section 3.0 Routine Maintenance Procedures
- 1.1.6.7.5. Section 4.0 Fault Diagnosis
- 1.1.6.7.6. Section 5.0 Reference Drawings
- 1.1.7. Section 3 Main Frame / Crawlers
- 1.1.7.1. Contents
- 1.1.7.1.1. Page 3-3
- 1.1.7.1.2. Page 3-4
- 1.1.7.2. Main Frame Repair – General
- 1.1.7.2.1. Main Frame Repair
- 1.1.7.3. Weld Inspection Schedule
- 1.1.7.3.1. Main Frame
- 1.1.7.4. Levelling Jacks
- 1.1.7.4.1. Levelling Jack Cylinder
- 1.1.7.4.2. Levelling Jacks
- 1.1.7.4.3. Limit Switch
- 1.1.7.4.4. Levelling Jack Cylinders
- 1.1.7.5. Mast Elevating Cylinders
- 1.1.7.5.1. Mast Elevating Cylinders
- 1.1.7.5.2. Internal Counterbalance Valve
- 1.1.7.6. Crawler Assembly
- 1.1.7.6.1. Crawler Assembly
- 1.1.7.6.2. Parts List
- 1.1.7.6.3. Crawler Component Repair
- 1.1.7.7. Tramming
- 1.1.7.7.1. Maintenance Checks for Tramming for SK Series Drills
- 1.1.7.7.2. Track Adjustments
- 1.1.7.7.3. New Machine Procedure
- 1.1.7.7.4. General Maintenance Checks While Tramming
- 1.1.7.7.5. Roller Locations
- 1.1.7.7.6. Temperature and Condition Record Chart for Walking
- 1.1.7.8. Metric Bolt Torque Specifcations
- 1.1.7.8.1. Metric Bolt Torque Specification
- 1.1.7.9. Track Tension Adjustment
- 1.1.7.9.1. Before Operating the Machine
- 1.1.7.9.2. General Maintenance
- 1.1.7.9.3. Track Assembly
- 1.1.7.9.4. Idler Unit Description
- 1.1.7.9.5. Hydraulic Tensioner
- 1.1.7.9.6. Nitrogen Tensioner
- 1.1.7.9.7. Nitrogen Tensioner Filling Instructions
- 1.1.7.9.8. Nitrogen Tensioner Pressure Check
- 1.1.7.9.9. Nitrogen Tensioner Pressure Release
- 1.1.7.10. Hydraulic Tensioner
- 1.1.7.10.1. Hydraulic Tensioner Assembly
- 1.1.7.11. Track Chain
- 1.1.7.11.1. Track Chain Separate
- 1.1.7.11.2. Track Chain Repair
- 1.1.7.12. Track Shoes Installation
- 1.1.7.12.1. Track Link Position
- 1.1.7.12.2. Track Shoe Mounting to Track Chain
- 1.1.7.13. Track Shoe Bolt Torque (Direct Torque Method)
- 1.1.7.13.1. Bolt Torque KN111
- 1.1.7.14. Track Shoe Bolt Torque (Torque Turn Method)
- 1.1.7.14.1. Bolt Torque KN111
- 1.1.7.15. Track Chain and Shoe Installation
- 1.1.7.15.1. Track Chain with Shoes
- 1.1.7.15.2. Track Chain and Shoe Assembly and Installation
- 1.1.7.16. Final Drive Unit
- 1.1.7.16.1. General Description
- 1.1.7.16.2. Removal from Track Frame
- 1.1.7.16.3. Installation into Track Frame
- 1.1.7.16.4. Final Drive Maintenance
- 1.1.7.16.5. Final Drive Oil
- 1.1.7.16.6. Final Drive Assembly
- 1.1.7.16.7. Parking Brake Description
- 1.1.7.16.8. Final Drive Disconnect and Parking Brake
- 1.1.7.16.9. Towing Procedure Gear Drive Disconnect
- 1.1.7.16.10. Parking Brake Description
- 1.1.7.16.11. Parking Brake Removal and Installation
- 1.1.7.16.12. Repair Manual Final Drive Model F100 General Information
- 1.1.7.16.13. Repair Manual Final Drive Model F100 Safety Instructions
- 1.1.7.16.14. Repair Manual Final Drive Model F100 General Specification
- 1.1.7.16.15. Disassembly and Assembly Operations
- 1.1.7.16.16. Repair Manual Final Drive Model F100 Troubleshooting
- 1.1.7.16.17. Repair Manual Final Drive Model F100 Special Tools
- 1.1.7.17. Idler Unit
- 1.1.7.17.1. Idler Unit Assembly
- 1.1.7.17.2. Idler Unit Removal
- 1.1.7.18. Track and Support Rollers
- 1.1.7.18.1. Track Roller Assembly
- 1.1.7.18.2. Track Roller Removal and Disassembly
- 1.1.7.18.3. Support Roller Removal and Disassembly
- 1.1.7.18.4. Track and Support Roller Assembly
- 1.1.7.18.5. Track and Support Roller Test and Install
- 1.1.7.19. Track and Sprocket Inspection
- 1.1.7.19.1. Track Inspection and Wear Limit Guide
- 1.1.7.19.2. Sprocket Wear Patterns
- 1.1.7.20. Auxiliary Crane
- 1.1.7.20.1. Hydraulic Crane Rear Deck Crane Palfinge PC1300
- 1.1.7.20.2. Rear Deck Crane Palfinge PC1300 Service Information
- 1.1.7.20.3. Maintenance Chart
- 1.1.7.20.4. Lubrication
- 1.1.7.20.5. Hydraulic Fluids
- 1.1.7.20.6. Cleaning Agents and Equipment
- 1.1.7.20.7. Repairing Paint Damage
- 1.1.7.20.8. Removal From Service and Disposal
- 1.1.8. Section 4 Engine / Drive Train / Compressor
- 1.1.8.1. Contents
- 1.1.8.1.1. Page 4-3
- 1.1.8.1.2. Page 4-4
- 1.1.8.2. Power Group Locator
- 1.1.8.2.1. Power Group Locator
- 1.1.8.3. Test Point Locator
- 1.1.8.3.1. Test Point Locator
- 1.1.8.4. Cummins Engine
- 1.1.8.4.1. Cummins Engine
- 1.1.8.4.2. Oil Reserve Systems
- 1.1.8.4.3. LED Monitor Readings
- 1.1.8.4.4. Adjustment of Running Oil Level
- 1.1.8.4.5. Wiring Diagram Oil Reserve Basic Circuit
- 1.1.8.4.6. Oil Pressure Switch
- 1.1.8.4.7. Oil Reserve System
- 1.1.8.4.8. Troubleshooting
- 1.1.8.4.9. Maintenance
- 1.1.8.5. Engine and Compressor Air Cleaners
- 1.1.8.5.1. Engine and Compressor Air Cleaner Service Assembly
- 1.1.8.5.2. Engine and Compressor Air Cleaner Service
- 1.1.8.6. Flexible Drive Coupling
- 1.1.8.6.1. Flexible Drive Coupling Service
- 1.1.8.7. Pump Drive
- 1.1.8.7.1. Pump Drive Assembly Removal and Replacement
- 1.1.8.7.2. Pump Drive Gearbox
- 1.1.8.7.3. Pump Drive Gearbox Repair
- 1.1.8.8. Hydraulic Pumps
- 1.1.8.8.1. Hydraulic Pumps
- 1.1.8.8.2. Hydraulic Pumps Removal and Replacement
- 1.1.8.9. Compressor Installation
- 1.1.8.9.1. fm / 100psi Compressor
- 1.1.8.9.2. Compressor Installation
- 1.1.8.9.3. Compressor Drive Coupling
- 1.1.8.9.4. Compressor Alignment
- 1.1.8.9.5. Mounting Instructions for Arcusaflex Flywheel Couplings
- 1.1.8.9.6. Taper-Loc Bushing Installation Model AC-T5.SN. F2. V1. 3535
- 1.1.8.10. Compressor Shaft Seal
- 1.1.8.10.1. Compressor Shaft Seal
- 1.1.8.11. Low Pressure Compressor
- 1.1.8.11.1. Description
- 1.1.8.11.2. Compressed Air Functions
- 1.1.8.11.3. Compressor Inlet Valve Control System
- 1.1.8.11.4. Inlet Valve
- 1.1.8.11.5. Compressor Regulation
- 1.1.8.11.6. Relieving Regulators
- 1.1.8.11.7. Reducing Regulators
- 1.1.8.11.8. System Blowdown Valve
- 1.1.8.11.9. Running Blowdown Valve
- 1.1.8.11.10. Running Blowdown Maintenance
- 1.1.8.11.11. Compressor Air and Oil Circuits 1700cfm 100psi
- 1.1.8.11.12. Operation
- 1.1.8.11.13. Compressor Air Circuit Parts List
- 1.1.8.11.14. Compressor Air Circuit Legend
- 1.1.8.11.15. Compressor Control Set-up Vented Poppet Inlet Shutdown
- 1.1.8.11.16. Compressor Control Set-up Vented Poppet Inlet Initial Start-up Below 50psi
- 1.1.8.11.17. Compressor Control Set-up Vented Poppet Inlet Intial Start-up Above 50psi
- 1.1.8.11.18. Compressor Control Set-up Vented Poppet Inlet Run Unloaded
- 1.1.8.11.19. Compressor Control Set-up Vented Poppet Inlet Drilling
- 1.1.8.12. Compressor Maintenance
- 1.1.8.12.1. General Maintenance
- 1.1.8.12.2. Discharge Check Valve
- 1.1.8.12.3. Compressor Receiver Tank Assembly
- 1.1.8.12.4. Separator Elements
- 1.1.8.12.5. Scavenge Line
- 1.1.8.12.6. Compressor Discharge Temperature Gauge, Switch and Sender
- 1.1.8.12.7. Minimum Pressure Valve
- 1.1.8.12.8. Minimum Pressure / Check Valve Maintenance
- 1.1.8.12.9. Thermal Bypass Valve
- 1.1.8.12.10. Thermal Bypass Valve Maintenance
- 1.1.8.12.11. Compressor Fluid Filter
- 1.1.8.12.12. Changing Filter Elements
- 1.1.8.12.13. Oil stop valve
- 1.1.8.12.14. Troubleshooting
- 1.1.8.13. Coolers
- 1.1.8.13.1. Hydraulic Oil / Radiator Cooler Assembly
- 1.1.8.13.2. Compressor Oil Cooler
- 1.1.8.13.3. Fan speed
- 1.1.8.13.4. Engine Cooler / Radiator
- 1.1.8.14. Aluminium Tube Air to Oil Cooler
- 1.1.8.14.1. Aluminium Tube Air to Oil Cooler standard Parts
- 1.1.8.14.2. Removal and Replacement
- 1.1.8.14.3. Oil Cooler Internal Cleaning
- 1.1.8.15. Radiator Cooler
- 1.1.8.15.1. Typical Radiator Core standard Parts
- 1.1.8.15.2. Cleaning
- 1.1.8.15.3. Tube Removal
- 1.1.8.15.4. Seal Installation
- 1.1.8.15.5. Tube Installation
- 1.1.9. Section 5 Dust Control System
- 1.1.9.1. Contents
- 1.1.9.1.1. Page 5-3
- 1.1.9.1.2. Page 5-4
- 1.1.9.2. Dust Control System
- 1.1.9.2.1. Dust Control Systems
- 1.1.9.3. Water Injection
- 1.1.9.3.1. Basic Specification
- 1.1.9.3.2. Technical Data
- 1.1.9.3.3. Initial Start-up
- 1.1.9.3.4. Fan Speed Adjustment
- 1.1.9.3.5. Direction of Fan Rotation
- 1.1.9.3.6. Compressed Air Supply
- 1.1.9.3.7. Air Regulator / Filter
- 1.1.9.3.8. Electric Timer
- 1.1.9.3.9. Compressed Air Supply
- 1.1.9.3.10. Filter Maintenance
- 1.1.9.3.11. Routine Maintenance
- 1.1.9.3.12. Troubleshooting Guide
- 1.1.9.3.13. Water Injection Pump Assembly
- 1.1.9.3.14. Pump Specification
- 1.1.9.3.15. Torque Requirements
- 1.1.9.3.16. Servicing Instructions
- 1.1.9.3.17. Servicing the Plunger Packings
- 1.1.9.3.18. Reassembling Plunger Packings
- 1.1.9.3.19. Servicing the Pump Valves
- 1.1.9.3.20. Reassembling Valve Parts
- 1.1.9.3.21. Servicing the Crankshaft
- 1.1.9.3.22. Servicing the Crossheads
- 1.1.9.3.23. Water Tanks
- 1.1.9.3.24. Water Injection Relief Valve
- 1.1.9.3.25. Water Injection Control
- 1.1.9.3.26. Water Injection Basic Circuit
- 1.1.9.4. Water Pump
- 1.1.9.4.1. Replacing Piston Cup Seals
- 1.1.9.4.2. Replacing Suction and Discharge Valves
- 1.1.9.4.3. Replacing Power End Bearings
- 1.1.9.4.4. Servicing the Wrist Pin Bearings
- 1.1.9.4.5. Fastener Torque Requirements
- 1.1.9.4.6. Recommended Lubricants
- 1.1.9.4.7. Water Pump Motor Repair
- 1.1.9.4.8. Water Injection Hydraulic Control Valve Repair
- 1.1.9.4.9. Water Pump Drive Coupling
- 1.1.9.4.10. Level and Flow Transducer
- 1.1.9.5. Hydraulic Motor
- 1.1.9.5.1. Hydraulic Motor Repair Information
- 1.1.9.5.2. Disassembly
- 1.1.9.5.3. Reassembly
- 1.1.9.5.4. Wheel Motor
- 1.1.9.5.5. Wheel Motor with Guard
- 1.1.9.5.6. Pump Identifcation
- 1.1.10. Section 6 Mast / Rotary Drive / Pipe Rack
- 1.1.10.1. Contents
- 1.1.10.1.1. Page 6-3
- 1.1.10.1.2. Page 6-4
- 1.1.10.2. Mast Weldment
- 1.1.10.2.1. Mast Repair
- 1.1.10.3. Weld Inspection Schedule
- 1.1.10.3.1. Mast Inspection
- 1.1.10.4. Mast Assembly and Installation
- 1.1.10.4.1. Mast Assembly
- 1.1.10.4.2. Mast Pivot Caps
- 1.1.10.4.3. Mast Elevate Cylinders
- 1.1.10.4.4. Angle Drilling
- 1.1.10.4.5. Mast / Drill Without Mast
- 1.1.10.4.6. Mast / Drill Without Mast
- 1.1.10.4.7. Raising the Mast
- 1.1.10.5. Hoist / Pulldown Cylinder
- 1.1.10.5.1. Hoist / Pulldown Cylinder
- 1.1.10.5.2. Feed Cylinder Service
- 1.1.10.5.3. Feed Cylinder Removal
- 1.1.10.5.4. Installation
- 1.1.10.5.5. General Information
- 1.1.10.5.6. Hoist / Pulldown Cable Adjustment
- 1.1.10.5.7. Hoist / Pulldown Cable Replacement
- 1.1.10.5.8. Wire Rope
- 1.1.10.6. Rotary Drive Gearbox
- 1.1.10.6.1. Alignment Procedure
- 1.1.10.6.2. Rotary Drive Assembly
- 1.1.10.6.3. Rotary Drive Removal from Mast
- 1.1.10.6.4. Rotary Drive Installation
- 1.1.10.6.5. Single Motor Rotary Drive Gearbox










