Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427
Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427 - Image 2
Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427 - Image 3
Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427 - Image 4
Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427 - Image 5

Bucyrus SKSS Infinity Blasthole Drill Service Manual BI620427

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: BI620427
  • Number of Pages: 678
  • Size: 97.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS Infinity Blasthole Drill
  • 1. SKSS Infinity Blasthole Drill Serial No. 1S67A46 Service Manual
  • 1.1. Parts Ordering and Product Support
  • 1.2. Safety Information
  • 1.3. Contents
  • 1.3.1. Page Int-5
  • 1.3.2. Page Int-6
  • 1.3.3. Page Int-7
  • 1.3.4. Page Int-8
  • 1.3.5. Page Int-9
  • 1.3.6. Page Int-10
  • 1.3.7. Page Int-11
  • 1.3.8. Page Int-12
  • 1.3.9. Page Int-13
  • 1.3.10. Page Int-14
  • 1.3.11. Page Int-15
  • 1.3.12. Page Int-16
  • 1.3.13. Page Int-17
  • 1.3.14. Page Int-18
  • 1.4. General Locator
  • 1.4.1. General Locator
  • 1.5. Section 1 Safety
  • 1.5.1. Contents
  • 1.5.1.1. Page 1-3
  • 1.5.1.2. Personal Protective Equipment
  • 1.5.1.3. Electrical Contact
  • 1.5.1.4. Contaminated Air
  • 1.5.1.5. Moving and Rotating Parts
  • 1.5.1.6. High Pressure Air or Fluid
  • 1.5.1.7. Before Operation
  • 1.5.1.8. During Operation
  • 1.5.1.9. Maintenance
  • 1.5.1.10. Safety Locator
  • 1.6. Section 2 Operators Cab / Controls
  • 1.6.1. Contents
  • 1.6.1.1. Page 2-3
  • 1.6.2. Graphic Symbol Legend
  • 1.6.2.1. Graphic Symbol Legend
  • 1.6.3. Warning Decals
  • 1.6.3.1. Warning Decals
  • 1.6.4. Operator Control and Instrument Panels
  • 1.6.4.1. Control Panels
  • 1.6.4.2. Right Hand Control Panel
  • 1.6.4.3. System Pressure Gauge Panel
  • 1.6.4.4. Switch Panel
  • 1.6.4.5. Switches / Diagnostic / Control Panel Circuit
  • 1.6.5. Machine Stability
  • 1.6.5.1. Tramming Procedure for SK Series Drills
  • 1.6.5.2. Track Adjustments
  • 1.6.5.3. New Machine Procedure
  • 1.6.5.4. General Maintenance Checks While Tramming
  • 1.6.5.5. Roller Locations
  • 1.6.5.6. Temperature and Condition Record Chart for Walking
  • 1.6.5.7. Propelling the Machine
  • 1.6.5.8. SKS Transient Stability Limits
  • 1.6.6. Cab Heater
  • 1.6.6.1. Cab Heater Fault Isolation
  • 1.6.7. Air Conditioner
  • 1.6.7.1. T7 Series Split System Air Conditioning Manual
  • 1.6.7.2. Section 1.0 Technical Data and Control Settings
  • 1.6.7.3. Section 2.0 Installation and Commissioning
  • 1.6.7.4. Section 3.0 Routine Maintenance Procedures
  • 1.6.7.5. Section 4.0 Fault Diagnosis
  • 1.6.7.6. Section 5.0 Reference Drawings
  • 1.7. Section 3 Main Frame / Crawlers
  • 1.7.1. Contents
  • 1.7.1.1. Page 3-3
  • 1.7.1.2. Page 3-4
  • 1.7.2. Main Frame Repair – General
  • 1.7.2.1. Main Frame Repair
  • 1.7.3. Weld Inspection Schedule
  • 1.7.3.1. Main Frame
  • 1.7.4. Levelling Jacks
  • 1.7.4.1. Levelling Jack Cylinder
  • 1.7.4.2. Levelling Jacks
  • 1.7.4.3. Limit Switch
  • 1.7.4.4. Levelling Jack Cylinders
  • 1.7.5. Mast Elevating Cylinders
  • 1.7.5.1. Mast Elevating Cylinders
  • 1.7.5.2. Internal Counterbalance Valve
  • 1.7.6. Crawler Assembly
  • 1.7.6.1. Crawler Assembly
  • 1.7.6.2. Parts List
  • 1.7.6.3. Crawler Component Repair
  • 1.7.7. Tramming
  • 1.7.7.1. Maintenance Checks for Tramming for SK Series Drills
  • 1.7.7.2. Track Adjustments
  • 1.7.7.3. New Machine Procedure
  • 1.7.7.4. General Maintenance Checks While Tramming
  • 1.7.7.5. Roller Locations
  • 1.7.7.6. Temperature and Condition Record Chart for Walking
  • 1.7.8. Metric Bolt Torque Specifcations
  • 1.7.8.1. Metric Bolt Torque Specification
  • 1.7.9. Track Tension Adjustment
  • 1.7.9.1. Before Operating the Machine
  • 1.7.9.2. General Maintenance
  • 1.7.9.3. Track Assembly
  • 1.7.9.4. Idler Unit Description
  • 1.7.9.5. Hydraulic Tensioner
  • 1.7.9.6. Nitrogen Tensioner
  • 1.7.9.7. Nitrogen Tensioner Filling Instructions
  • 1.7.9.8. Nitrogen Tensioner Pressure Check
  • 1.7.9.9. Nitrogen Tensioner Pressure Release
  • 1.7.10. Hydraulic Tensioner
  • 1.7.10.1. Hydraulic Tensioner Assembly
  • 1.7.11. Track Chain
  • 1.7.11.1. Track Chain Separate
  • 1.7.11.2. Track Chain Repair
  • 1.7.12. Track Shoes Installation
  • 1.7.12.1. Track Link Position
  • 1.7.12.2. Track Shoe Mounting to Track Chain
  • 1.7.13. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.7.13.1. Bolt Torque KN111
  • 1.7.14. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.7.14.1. Bolt Torque KN111
  • 1.7.15. Track Chain and Shoe Installation
  • 1.7.15.1. Track Chain with Shoes
  • 1.7.15.2. Track Chain and Shoe Assembly and Installation
  • 1.7.16. Final Drive Unit
  • 1.7.16.1. General Description
  • 1.7.16.2. Removal from Track Frame
  • 1.7.16.3. Installation into Track Frame
  • 1.7.16.4. Final Drive Maintenance
  • 1.7.16.5. Final Drive Oil
  • 1.7.16.6. F130 Final Drive Assembly
  • 1.7.16.7. Parts List
  • 1.7.16.8. F130 Final Drive
  • 1.7.16.9. General Description
  • 1.7.16.10. Service Information
  • 1.7.16.11. Tightening Torques
  • 1.7.16.12. Lubrication / Greasing Grades and Application Range
  • 1.7.16.13. Planetary Gears F130/206-A
  • 1.7.16.14. Troubleshooting
  • 1.7.16.15. Special Tools
  • 1.7.17. Idler Unit
  • 1.7.17.1. Idler Unit Assembly
  • 1.7.17.2. Idler Unit Removal
  • 1.7.18. Track and Support Rollers
  • 1.7.18.1. Track Roller Assembly
  • 1.7.18.2. General Description
  • 1.7.18.3. Track Roller Removal and Disassembly
  • 1.7.18.4. Support Roller Removal and Disassembly
  • 1.7.18.5. Track and Support Roller Assembly
  • 1.7.18.6. Track and Support Roller Test and Install
  • 1.7.19. Track and Sprocket Inspection
  • 1.7.19.1. Track Inspection and Wear Limit Guide
  • 1.7.19.2. Sprocket Wear Patterns
  • 1.8. Section 4 Engine / Drive Train / Compressor
  • 1.8.1. Contents
  • 1.8.1.1. Page 4-3
  • 1.8.1.2. Page 4-4
  • 1.8.2. Power Group Locator
  • 1.8.2.1. Power Group Locator
  • 1.8.3. Cummins Engine
  • 1.8.3.1. Cummins Engine
  • 1.8.3.2. QST30 Electric Fuel Supply System
  • 1.8.3.3. Construction
  • 1.8.3.4. Electric Fuel Supply Pumps
  • 1.8.3.5. Combo Fuel Filter Head and Pump Manifold
  • 1.8.3.6. FS1006 Fuel Filter with Water Separator
  • 1.8.3.7. Fuel Manifold with Integrated FSO Valve
  • 1.8.3.8. Wiring with EFS Power Relay
  • 1.8.3.9. Operation
  • 1.8.3.10. QST30 Electric Fuel Supply System Flow Diagram
  • 1.8.3.11. QST30 Electric Fuel Supply System Detail
  • 1.8.3.12. Oil Reserve Systems
  • 1.8.3.13. LED Monitor Readings
  • 1.8.3.14. Adjustment of Running Oil Level
  • 1.8.3.15. Wiring Diagram Oil Reserve Basic Circuit
  • 1.8.3.16. Oil Pressure Switch
  • 1.8.3.17. Oil Reserve System
  • 1.8.3.18. Troubleshooting
  • 1.8.3.19. Maintenance
  • 1.8.4. Engine and Compressor Air Cleaners
  • 1.8.4.1. Engine and Compressor Air Cleaner Service Assembly
  • 1.8.4.2. Engine and Compressor Air Cleaner Service
  • 1.8.5. Flexible Drive Coupling
  • 1.8.5.1. Flexible Drive Coupling Service
  • 1.8.6. Pump Drive
  • 1.8.6.1. Pump Identificatio
  • 1.8.6.2. Pump Drive Assembly Removal and Replacement
  • 1.8.6.3. Pump Drive Gearbox
  • 1.8.6.4. Pump Drive Gearbox Repair
  • 1.8.6.5. Pump Drive Gear Box Input Shaft Assembly
  • 1.8.7. Hydraulic Pumps
  • 1.8.7.1. Hydraulic Pumps Removal and Replacement
  • 1.8.8. Compressor Installation
  • 1.8.8.1. Compressor Assembly
  • 1.8.8.2. Compressor Installation
  • 1.8.8.3. Compressor Drive Coupling
  • 1.8.8.4. Compressor Alignment
  • 1.8.9. Compressor Shaft Seal
  • 1.8.9.1. Compressor Shaft Seal
  • 1.8.10. High Pressure Compressor
  • 1.8.10.1. Description
  • 1.8.10.2. Compressed Air Functions
  • 1.8.10.3. Compressor Oil Circuit 1475cfm 500psi
  • 1.8.10.4. Compressor Condensation Table
  • 1.8.10.5. Compressor Air Circuits 1475cfm 500psi
  • 1.8.10.6. Compressor Air Circuit Diagram Legend
  • 1.8.10.7. Compressor Air Circuit 1475cfm 500psi
  • 1.8.10.8. Compressor Functional Description
  • 1.8.10.9. Operation
  • 1.8.11. Compressor Maintenance
  • 1.8.11.1. General Maintenance
  • 1.8.11.2. Interstage Tube
  • 1.8.11.3. Discharge Check Valve
  • 1.8.11.4. Separator / Receiver Tank
  • 1.8.11.5. Scavenge Line
  • 1.8.11.6. Compressor Discharge Temperature Switches, Senders and Gauges
  • 1.8.11.7. Minimum Pressure / Check Valve
  • 1.8.11.8. Minimum Pressure / Check Valve Maintenance
  • 1.8.11.9. Thermal Bypass Valve
  • 1.8.11.10. Thermal Bypass Valve Maintenance
  • 1.8.11.11. Compressor Fluid Filter
  • 1.8.11.12. Changing Filter Elements
  • 1.8.11.13. Inlet Valve
  • 1.8.11.14. Relieving Regulators
  • 1.8.11.15. Reducing Regulators
  • 1.8.11.16. System Blowdown Valve
  • 1.8.11.17. Running Blowdown Valve
  • 1.8.11.18. Running Blowdown Maintenance
  • 1.8.11.19. Moisture Separator Maintenance
  • 1.8.11.20. Auxiliary Regulator
  • 1.8.11.21. Auxiliary Regulator Maintenance
  • 1.8.11.22. Troubleshooting
  • 1.8.11.23. System Air Dryer
  • 1.8.11.24. Airodyn Compressed Air Drain Trap Installation
  • 1.8.11.25. Airodyn Compressed Air Drain Trap Operation
  • 1.8.11.26. Airodyn Compressed Air Drain Trap Maintenance
  • 1.8.12. Coolers
  • 1.8.12.1. Coolers Locator
  • 1.8.12.2. Hydraulic Oil / Radiator Cooler Assembly
  • 1.8.12.3. Compressor Oil Cooler
  • 1.8.12.4. Fan Speed
  • 1.8.12.5. Engine Cooler / Radiator
  • 1.8.13. High Pressure Air to Oil Cooler
  • 1.8.13.1. High pressure Air to Oil Cooler Standard Parts
  • 1.8.13.2. Removal and Replacement
  • 1.8.14. Radiator Cooler
  • 1.8.14.1. Typical Radiator Core Standard Parts
  • 1.8.14.2. Cleaning
  • 1.8.14.3. Tube Removal
  • 1.8.14.4. Seal installation
  • 1.8.14.5. Lubricating Seals and Tube Ends
  • 1.8.14.6. Tube Installation
  • 1.9. Section 5 Dust Control System
  • 1.9.1. Contents
  • 1.9.1.1. Page 5-3
  • 1.9.2. Dust Control System
  • 1.9.2.1. Dust Control Systems
  • 1.9.2.2. Dust Collector
  • 1.9.2.3. Dust Collector Assembly
  • 1.9.2.4. Fan Wheel
  • 1.9.2.5. Routine Maintenance
  • 1.9.3. Water Injection
  • 1.9.3.1. Water Tanks
  • 1.9.3.2. Water Injection Pump
  • 1.9.3.3. Water Injection Relief Valve
  • 1.9.3.4. Water Injection Control
  • 1.9.3.5. Water Injection Basic Circuit
  • 1.9.4. Water Pump
  • 1.9.4.1. Pump Specification
  • 1.9.4.2. Torque Requirements
  • 1.9.4.3. Servicing Instructions
  • 1.9.4.4. Servicing the Plunger Packings
  • 1.9.4.5. Reassembling Plunger Packings
  • 1.9.4.6. Servicing the Pump Valves
  • 1.9.4.7. Reassembling Valve Parts
  • 1.9.4.8. Servicing the Crankshaft
  • 1.9.4.9. Servicing the Crossheads
  • 1.9.4.10. Water Injection Pump Assembly
  • 1.9.4.11. Replacing Piston Cup Seals
  • 1.9.4.12. Replacing Suction and Discharge Valves
  • 1.9.4.13. Replacing Power End Bearings
  • 1.9.4.14. Servicing the Wrist Pin Bearings
  • 1.9.4.15. Fastener Torque Requirements
  • 1.9.4.16. Recommended Lubricants
  • 1.9.4.17. Water Pump Motor Repair
  • 1.9.4.18. Water Injection Hydraulic Control Valve Repair
  • 1.9.4.19. Water Pump Drive Coupling
  • 1.9.4.20. Level and Flow Transducer
  • 1.10. Section 6 Mast / Rotary Drive / Pipe Rack
  • 1.10.1. Contents
  • 1.10.1.1. Page 6-3
  • 1.10.1.2. Page 6-4
  • 1.10.2. Mast Weldment
  • 1.10.2.1. Mast Repair
  • 1.10.3. Weld Inspection Schedule
  • 1.10.3.1. Mast Inspection
  • 1.10.4. Mast Assembly
  • 1.10.4.1. Mast Assembly 15m
  • 1.10.4.2. Mast Pivot
  • 1.10.5. Feed Cylinders
  • 1.10.5.1. Feed Cylinders
  • 1.10.5.2. Removal
  • 1.10.5.3. Feed Cylinder Assembly
  • 1.10.5.4. Installation
  • 1.10.6. Hoist / Pulldown Cable Adjustment with Auto Tension
  • 1.10.6.1. Hoist / Pulldown Cable Adjustment with Auto Tension Hydraulic
  • 1.10.6.2. Hoist / Pulldown Cables
  • 1.10.6.3. Adjustment
  • 1.10.6.4. Replacement
  • 1.10.7. Rotary Drive
  • 1.10.7.1. Rotary Head Assembly
  • 1.10.7.2. Rotary Head Guide Alignment
  • 1.10.7.3. Rotary Head Drive System
  • 1.10.7.4. Rotary Drive Removal from Mast
  • 1.10.7.5. Rotary Drive Installation
  • 1.10.7.6. Rotary Drive Gearbox Repair
  • 1.10.7.7. Rotary Head Bull Shaft Bearing Nut
  • 1.10.7.8. Manufacturers Recommendations Blast Hole Drilling Consumables
  • 1.10.7.9. Air Swivel
  • 1.10.8. Winch Assembly
  • 1.10.8.1. Precautions on the use of Winches
  • 1.10.8.2. Wire Rope
  • 1.10.8.3. Wedge Sockets
  • 1.10.8.4. Grooved Drums
  • 1.10.8.5. Plain (Smooth) Drums
  • 1.10.8.6. Drums Multiple Layers
  • 1.10.8.7. Winch Assembly Service
  • 1.10.8.8. Braden BG8A and BG8B Hydraulic Winch Service Manual
  • 1.10.8.9. General Safety Recommendations
  • 1.10.8.10. Theory of Operation
  • 1.10.8.11. Winch Installation
  • 1.10.8.12. Wire Rope Installation
  • 1.10.8.13. Preventive Maintenance
  • 1.10.8.14. Motor
  • 1.10.8.15. Troubleshooting
  • 1.10.8.16. Disassembly of Winch
  • 1.10.8.17. Planetary Carrier Service
  • 1.10.8.18. Motor Support Brake Cylinder Service
  • 1.10.8.19. Brake Clutch Service
  • 1.10.8.20. Winch Assembly
  • 1.10.8.21. Brake Valve Service
  • 1.10.8.22. Reversing Direction of Drum Rotation
  • 1.10.8.23. Recommended Fastener torque
  • 1.10.9. Deck Wrench
  • 1.10.9.1. Deck Wrench
  • 1.10.10. O Wrench
  • 1.10.10.1. O Wrench
  • 1.10.10.2. Breakout System H.O.B.O
  • 1.10.10.3. Optional Hydraulic Operated Bit Basket H.O.B.B
  • 1.10.10.4. Pipe Safety Arm
  • 1.10.11. Pipe Positioner
  • 1.10.11.1. Pipe Positioner
  • 1.10.12. Carousel Pipe Rack
  • 1.10.12.1. Major Components
  • 1.10.12.2. Rod Handling Carousal Indexing
  • 1.10.12.3. Pipe Rack Assembly
  • 1.10.12.4. General Information
  • 1.10.12.5. Pipe Rack Bearings Removal
  • 1.10.12.6. Pipe Rack Components Inspection
  • 1.10.12.7. Pipe Rack Assembly and Installation
  • 1.10.12.8. Pipe Rack Roller Remove and Replace
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