Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620429
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Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620429 - Image 5

Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620429

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620429
  • Number of Pages: 844
  • Size: 40.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS Infinity Blasthole Drill
  • 1. SKSS_Y85-Y86_ServiceManual.pdf
  • 1.1. Service Manual
  • 1.2. Parts Ordering Product Support
  • 1.3. Safety Information
  • 1.4. Product Description
  • 1.5. Table of Contents
  • 1.6. General Locator
  • 1.7. Section 1 – Safety
  • 1.7.1. Personal Protective Equipment
  • 1.7.2. Electrical Contact
  • 1.7.3. Overhead and Buried Utilities
  • 1.7.4. Contact With Electric Wires
  • 1.7.5. Contaminated Air
  • 1.7.6. Machine Stability
  • 1.7.7. Moving and Rotating Parts
  • 1.7.8. High Pressure Air or Fluid
  • 1.7.9. BEFORE OPERATION
  • 1.7.10. DURING OPERATION
  • 1.7.11. MAINTENANCE
  • 1.7.12. Safety Locator
  • 1.8. Section 2 – Operators Cab-Controls
  • 1.8.1. Operators Controls and Indicators
  • 1.8.1.1. Control Panels
  • 1.8.2. Right Hand Control Panel
  • 1.8.3. Instrument Panel and Circuit Breakers
  • 1.8.3.1. Circuit Breakers
  • 1.8.3.2. Instrument Panel
  • 1.8.3.3. Light Switches
  • 1.8.4. System Pressure Guage Panel
  • 1.8.5. Left Hand Control Panel
  • 1.8.6. Foot Control Pedals
  • 1.8.6.1. Cab Foot Controls
  • 1.8.6.2. Thread Grease Switch
  • 1.8.6.3. Pipe Safety Arm Override Switch
  • 1.8.7. Air Conditioner
  • 1.8.7.1. SECTION 1.0 INTRODUCTION
  • 1.8.7.2. SECTION 2.0 UNIT SPECIFICATION
  • 1.8.7.3. SECTION 8.0 WARRANTY – 12 MONTHS
  • 1.8.7.4. SECTION 3.0 TECHNICAL DATA AND CONTROL SETTINGS
  • 1.8.7.5. SECTION 4.0 INSTALLATION AND COMMISSIONING
  • 1.8.7.6. SECTION 5.0 OPERATING INSTRUCTIONS
  • 1.8.7.7. SECTION 6.0 ROUTINE MAINTENANCE PROCEDURES
  • 1.8.7.8. SECTION 7.0 FAULT DIAGNOSIS
  • 1.8.7.9. SECTION 8.0 WARRANTY
  • 1.8.7.10. SECTION 9.0 Basic Spare Parts Listing
  • 1.8.7.11. SECTION 10.0 REFERENCE DRAWINGS
  • 1.8.7.12. Air Conditioner Compressor
  • 1.9. Section 3 – Main Frame-Crawlers
  • 1.9.1. Main Frame Repair
  • 1.9.2. Leveling Jacks
  • 1.9.2.1. Leveling Jack Cylinders
  • 1.9.3. Mast Elevating Cylinders
  • 1.9.3.1. Replace
  • 1.9.4. Crawler Assembly
  • 1.9.4.1. Crawler Component Repair
  • 1.9.5. Metric Bolt Torque Specifications
  • 1.9.6. Track Maintenance
  • 1.9.6.1. Before Operating the Machine
  • 1.9.6.2. General Maintenance
  • 1.9.7. Track Tension Adjustment
  • 1.9.7.1. Hydraulic Tensioner
  • 1.9.7.2. Nitrogen Tensioner
  • 1.9.8. Track Chain – Separate
  • 1.9.9. Track Chain Repair
  • 1.9.9.1. Track Link – Repair Replace
  • 1.9.9.2. Track Link Position
  • 1.9.10. Track Shoes Installation
  • 1.9.10.1. Track Link Position
  • 1.9.10.2. Track Shoe – Mounting to Track Chain
  • 1.9.11. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.9.12. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.9.13. Track Chain and Shoe Installation
  • 1.9.13.1. Track Chain with Shoes
  • 1.9.13.2. Track Chain Shoe – Assembly Installation
  • 1.9.14. Final Drive
  • 1.9.15. Final Drive Unit Removal
  • 1.9.15.1. Removal from Track Frame
  • 1.9.16. Installation into Track Frame
  • 1.9.17. Final Drive Maintenance
  • 1.9.17.1. Oil Check / Change
  • 1.9.18. Final Drive Oil
  • 1.9.18.1. Specifications
  • 1.9.18.2. Recommended Oil
  • 1.9.19. Final Drive Assembly
  • 1.9.19.1. Parking Brake – Description
  • 1.9.20. Final Drive Disconnect
  • 1.9.21. Final Drive – Disconnect Parking Brake
  • 1.9.21.1. Towing Procedure – Gear Drive Disconnect
  • 1.9.21.2. Parking Brake – Removal Installation
  • 1.9.22. Idler Assembly
  • 1.9.23. Idler Unit Removal
  • 1.9.24. Idler Unit Assembly
  • 1.9.25. Track and Support Rollers
  • 1.9.25.1. General Description
  • 1.9.25.2. Track Roller – Removal Disassembly
  • 1.9.25.3. Support Roller – Removal Disassembly
  • 1.9.25.4. Track and Support Roller – Assembly
  • 1.9.25.5. Track and Support Roller – Test and Install
  • 1.9.26. Auxiliary Crane
  • 1.10. Section 4 – Engine-DriveTrain-Compressor
  • 1.10.1. Power Group Locator
  • 1.10.1.1. Engine Service Procedures
  • 1.10.1.2. Engine Oil Reserve System
  • 1.10.1.3. Wiring Diagram – Oil Reserve Basic Circuit
  • 1.10.1.4. Connections Inside Pump Unit
  • 1.10.1.5. LED Monitor Readings
  • 1.10.1.6. Adjustment of Running Oil Level
  • 1.10.1.7. Oil Reserves
  • 1.10.1.8. Troubleshooting
  • 1.10.1.9. Oil Reserves Systems – Maintenance
  • 1.10.2. Engine and Compressor Air Cleaners
  • 1.10.2.1. Engine and Compressor Air Cleaner Service
  • 1.10.3. Flexible Drive Coupling
  • 1.10.3.1. Flexible Drive Coupling Service
  • 1.10.3.2. Removal
  • 1.10.3.3. Installation
  • 1.10.4. Pump Drive
  • 1.10.4.1. Pump Drive Assembly – Removal and Replacement
  • 1.10.4.2. Pump Identification
  • 1.10.5. Pump Drive Gearbox
  • 1.10.5.1. Pump Drive Gearbox – Repair
  • 1.10.5.2. Disassembly
  • 1.10.5.3. Inspection and Repair
  • 1.10.5.4. Assembly
  • 1.10.5.5. Input Shaft Assembly
  • 1.10.6. Tram and Rotation Pumps
  • 1.10.6.1. AA4VG Service Manual
  • 1.10.7. Feed and Auxiliary Pump
  • 1.10.7.1. A11VLO Service Manual
  • 1.10.8. Hydraulic Gear Pumps
  • 1.10.8.1. Series Service Manual
  • 1.10.9. Drill Compressor
  • 1.10.10. Compressor Installation
  • 1.10.10.1. Compressor Replacement and Drive Coupling Maintenance
  • 1.10.10.2. Disassembly
  • 1.10.10.3. Before Installation of New or Rebuilt Compressor
  • 1.10.10.4. Reassembly
  • 1.10.10.5. Before Start-Up of New or Rebuilt Compressor
  • 1.10.11. High Pressure Compressor
  • 1.10.11.1. Section 1 Safety
  • 1.10.11.2. Section 2 Description
  • 1.10.12. Compressor Fluid Circuit
  • 1.10.13. Compressor Condensation Table
  • 1.10.14. Compressor Air Circuit 1475cfm 500psi
  • 1.10.15. Compressor Air Circuit
  • 1.10.16. Compressor Functional Description
  • 1.10.16.1. Air Inlet System, Functional Description
  • 1.10.16.2. Lubrication Guide
  • 1.10.16.3. Application Guide
  • 1.10.16.4. Lubrication Guide
  • 1.10.16.5. Capacity Control System With Poppet Valve, Functional Description
  • 1.10.16.6. Start Mode – 0 to 160 psig (0 to 11.0 bar)
  • 1.10.16.7. Normal Operation – 190 to 500 psig (13.1 to 34.5 bar)
  • 1.10.16.8. Unload mode – Above Low 190psig, Medium 350psig, High 500psig,
  • 1.10.16.9. Modulating mode – Low 180-190psig, Medium 340-350psig, High 490-500psig
  • 1.10.16.10. Shutdown Mode
  • 1.10.16.11. Instrument Group, Functional Description
  • 1.10.16.12. Protection System, Functional Description
  • 1.10.17. Compressor Operation
  • 1.10.17.1. Purpose Of Controls
  • 1.10.17.2. General
  • 1.10.17.3. Initial Start-up Procedure
  • 1.10.17.4. Regulator Set Up
  • 1.10.17.5. Subsequent Start-up Procedure
  • 1.10.17.6. Shutdown Procedure
  • 1.10.17.7. General Operating Instructions
  • 1.10.18. Compressor Maintenance
  • 1.10.18.1. General Maintenance
  • 1.10.18.2. Daily Operation
  • 1.10.18.3. Maintenance After Initial 50 Hours Of Operation
  • 1.10.18.4. Maintenance Every 250 Hours
  • 1.10.18.5. Maintenance Every 500 Hours
  • 1.10.18.6. Maintenance Every 1000 Hours
  • 1.10.18.7. Main Drive Shaft Seal Replacement
  • 1.10.18.8. Interstage Tube
  • 1.10.18.9. Discharge Check Valve
  • 1.10.18.10. Separator/Receiver Tank
  • 1.10.18.11. Minimum pressure / check valve
  • 1.10.18.12. Scavenge Line
  • 1.10.18.13. Compressor Discharge Temperature Switches, Senders and Gauges
  • 1.10.18.14. Thermal/Bypass Valve
  • 1.10.18.15. Fluid Stop Valve
  • 1.10.18.16. Compressor Fluid Filter
  • 1.10.18.17. Inlet Valve
  • 1.10.18.18. Regulation
  • 1.10.18.19. Relieving Regulators
  • 1.10.18.20. Reducing Regulators
  • 1.10.18.21. System Blowdown Valve
  • 1.10.18.22. Running Blowdown Valve
  • 1.10.18.23. Moisture Separator Maintenance
  • 1.10.18.24. Spare Parts List
  • 1.10.19. Compressor Oil Cooler Assembly
  • 1.10.20. Radiator/Hydraulic Oil Cooler Assembly
  • 1.10.21. Radiator/Oil Cooler Repair
  • 1.10.22. High Pressure Compressor Fluid Cooler
  • 1.10.23. Radiator Cooler
  • 1.11. Section 5 – Dust Control Systems
  • 1.11.1. Dust Control Systems
  • 1.11.2. Water Injection
  • 1.11.2.1. Water Injection Control
  • 1.11.2.2. Water Injection Circuit
  • 1.11.3. Water Pump
  • 1.11.4. Water Pump Motor
  • 1.11.5. Foam Injection System
  • 1.11.6. Foam Injection Pump
  • 1.11.7. High Pressure Cleaner
  • 1.12. Section 6 – Mast-RotaryDrive-PipeRack
  • 1.12.1. Mast Weldment
  • 1.12.1.1. Mast Repair
  • 1.12.2. Mast Assembly
  • 1.12.2.1. Mast Assembly – 15m
  • 1.12.2.2. Mast Pivot
  • 1.12.3. Feed Cylinders
  • 1.12.3.1. Feed Cylinder – Removal
  • 1.12.4. Feed Cylinder Assembly
  • 1.12.5. Feed Cylinder
  • 1.12.5.1. Installation
  • 1.12.6. Hoist/Pulldown Cable Adjustment
  • 1.12.7. Hoist/Pulldown Cable Replacement
  • 1.12.8. Rotary Head Guide Alignment
  • 1.12.9. Rotary Drive Assembly
  • 1.12.9.1. Rotary Head – Drive System
  • 1.12.9.2. Rotary Drive – Removal from Mast
  • 1.12.9.3. Rotary Drive – Installation
  • 1.12.10. Rotary Drive Gearbox
  • 1.12.10.1. Rotary Drive Gearbox – Item Listing
  • 1.12.10.2. Rotary Drive Gearbox – Repair
  • 1.12.10.3. Air Swivel
  • 1.12.11. Winch Assembly
  • 1.12.11.1. Precautions on the Use of Winches
  • 1.12.11.2. Wire Rope
  • 1.12.11.3. Wedge Sockets
  • 1.12.11.4. Grooved Drums
  • 1.12.11.5. Plain (Smooth) Drums
  • 1.12.11.6. Drums – Multiple Layers
  • 1.12.11.7. Winch Assembly Service
  • 1.12.11.8. BG8 Winch Service Manual
  • 1.12.12. Deck Wrench
  • 1.12.13. Wrench
  • 1.12.14. Pipe Safety Arm
  • 1.12.15. Pipe Positioner
  • 1.12.16. Carousel Pipe Rack
  • 1.12.16.1. General Information
  • 1.12.16.2. Pipe Rack Bearings – Removal
  • 1.12.16.3. Pipe Rack Components – Inspection
  • 1.12.16.4. Pipe Rack – Assembly and Installation
  • 1.12.16.5. Pipe Rack Roller – Remove and Replace
  • 1.12.16.6. Pipe Rack Roller –
  • 1.13. Section 7 – Hydraulic Systems
  • 1.13.1. Hydraulic Symbols
  • 1.13.2. Pressure Setting Sequence
  • 1.13.3. Hydraulic Tank
  • 1.13.4. Main Return and Case Drain Filter
  • 1.13.4.1. Routine Maintenance
  • 1.13.4.2. Changing Filter Elements
  • 1.13.5. Main Hydraulic Pumps
  • 1.13.5.1. Pump Identification
  • 1.13.6. Right Track, Left Track/Rotation Pumps
  • 1.13.6.1. AA4VG 180 Hydraulic Pump
  • 1.13.6.2. HD/D Control
  • 1.13.6.3. Port Locations
  • 1.13.6.4. Setting Procedure
  • 1.13.6.5. Mechanical Zero Position – HD Pump Control
  • 1.13.6.6. Hydraulic Zero Position – HD Pump Control
  • 1.13.6.7. Charge Pressure, High Pressure and P.O.R. Relief Settings
  • 1.13.6.8. Set Charge Pressure
  • 1.13.6.9. Set Crossover Relief (High Pressure)
  • 1.13.6.10. Set Pressure Override (P.O.R.)
  • 1.13.7. Charge Filter
  • 1.13.7.1. Routine Maintenance
  • 1.13.7.2. Changing Filter Elements
  • 1.13.8. Tram/Rotation Pump Circuit
  • 1.13.8.1. Rotation Circuit
  • 1.13.8.2. Rotation/Tram Motor Circuit
  • 1.13.9. Loop Filters
  • 1.13.9.1. Routine Maintenance
  • 1.13.9.2. Changing Filter Elements
  • 1.13.10. Rotary Drive Gearbox Motor
  • 1.13.10.1. Rotary Drive Gearbox Motor – Repair
  • 1.13.10.2. Shaft Seal Replacement
  • 1.13.10.3. Trouble Shooting
  • 1.13.11. Feed and Auxiliary Pump Circuit
  • 1.13.11.1. Feed Auxiliary Functions Pump
  • 1.13.11.2. Auxiliary and Feed Circuits
  • 1.13.12. Main Control Valves
  • 1.13.12.1. Valve Stand Assembly
  • 1.13.13. MP18 Valve – Jack and Mast Raise Valve
  • 1.13.14. MP22 Valve – Hoist and Pulldown Control
  • 1.13.15. MP22 Valve
  • 1.13.16. E6 – Aux. Functions and Mast Valves
  • 1.13.17. Counterbalance Valve
  • 1.13.17.1. Counterbalance Valve Adjustments
  • 1.13.18. Pilot Control Manifold
  • 1.13.19. Control Valve Assembly
  • 1.13.20. Hydraulic Feed Circuit
  • 1.13.20.1. Hoist/Pulldown Control Valve 410665 MP22
  • 1.13.20.2. Set Max. Pulldown Relief Valve (V15) – 2500 PSI (172 bar)
  • 1.13.20.3. Hydraulic Feed Circuit
  • 1.13.20.4. Feed Control Valve (410666)
  • 1.13.21. Holdback Control
  • 1.13.22. Feed Valve Assembly
  • 1.13.23. Jack Control and Mast Elevating Circuit
  • 1.13.24. Leveling Jack Cylinders
  • 1.13.24.1. Counterbalance Valve Test Procedure
  • 1.13.25. Mast Elevating Cylinders
  • 1.13.25.1. Counterbalance Valve Test Procedure
  • 1.13.26. Auxiliary Functions Circuit
  • 1.13.27. Hydraulic Operated Breakout Wrench
  • 1.13.28. Pipe Positioner Sequence Valves
  • 1.13.29. Pipe Safety Arm Sequence Valves
  • 1.13.30. Cooler Fan Circuit
  • 1.13.30.1. Fan Motor Circuit
  • 1.13.31. Cooler Fan Motor
  • 1.13.32. Hydraulic Thermostatic Valve
  • 1.13.33. Central Lube
  • 1.13.33.1. AUTO LUBE
  • 1.13.34. Air Conditioner Compressor Drive Circuit
  • 1.13.35. Air Conditioner Drive Motor
  • 1.13.36. Water Injection Circuit
  • 1.13.36.1. Water Injection valve
  • 1.13.36.2. Toc-2 Controller
  • 1.13.37. Water Injection Valve
  • 1.13.38. Hydraulic Cylinder Repair
  • 1.14. Section 8 – Vigilante Guide-Electrical
  • 1.14.1. Electrical Locator
  • 1.14.2. Batteries
  • 1.14.3. Jump Starting
  • 1.14.4. Welding Precautions
  • 1.14.5. Vigilante Guide
  • 1.14.5.1. CONTENTS
  • 1.14.5.2. Output Card
  • 1.14.5.3. TOUCHSCREEN
  • 1.14.5.4. LASER DEPTH SYSTEM
  • 1.14.5.5. Pipe in Hole Detection
  • 1.14.5.6. DISTANCE METER
  • 1.14.5.7. START UP SHUTDOWN
  • 1.14.5.8. HYDRAULIC FUNCTION ENABLE
  • 1.14.5.9. SOLENOID CONTROL
  • 1.14.5.10. AUTO LUBE
  • 1.14.5.11. HAMMER OILER SYSTEM
  • 1.14.5.12. LEVEL TRANSDUCER
  • 1.14.5.13. TEMPERATURE TRANSDUCER
  • 1.14.5.14. WATER FLOW TRANSDUCER
  • 1.14.5.15. INCLINOMETERS
  • 1.14.5.16. HEAD SPEED MODULE
  • 1.14.5.17. LEVEL SWITCHES
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