Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620442
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Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620442 - Image 5

Bucyrus SKSS Infinity Blasthole Drill Technical Manual BI620442

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620442
  • Number of Pages: 861
  • Size: 45.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS Infinity Blasthole Drill
  • 1. SKSSserv-1N67Y54-Service_Manual.pdf
  • 1.1. Introduction
  • 1.1.1. Parts Ordering Product Support
  • 1.1.2. Safety Information
  • 1.1.3. Product Description
  • 1.1.4. Table of Contents
  • 1.1.5. General Locator
  • 1.2. Section 1 Safety
  • 1.2.1. Safety Locator
  • 1.3. Section 2 Operators Cab/Controls
  • 1.3.1. Operators Controls and Indicators
  • 1.3.2. Right Hand Control Panel
  • 1.3.3. Instrument Panel and Circuit Breakers
  • 1.3.4. System Pressure Gauge Panel
  • 1.3.5. Left Hand Control Panel
  • 1.3.6. Air Conditioner
  • 1.3.6.1. Introduction
  • 1.3.6.2. Unit Specification
  • 1.3.6.3. Technical Data and Control Settings
  • 1.3.6.4. Installation and Commissioning
  • 1.3.6.5. Operating Instructions
  • 1.3.6.6. Routine Maintenance Proceedures
  • 1.3.6.7. Fault Diagnosis
  • 1.3.6.8. Warranty
  • 1.3.6.9. Basic Spare Parts Listing
  • 1.3.6.10. Reference Drawings
  • 1.3.6.11. Condensor
  • 1.3.6.12. Evaporator
  • 1.3.6.13. Compressor
  • 1.4. Section 3 Main Frame / Crawlers
  • 1.4.1. Main Frame Repair
  • 1.4.1.1. Welding Manual
  • 1.4.2. Leveling Jacks
  • 1.4.2.1. Remove Replace
  • 1.4.3. Mast Elevating Cylinders
  • 1.4.3.1. Remove Replace
  • 1.4.4. Crawler Assembly
  • 1.4.4.1. Crawler Component Repair
  • 1.4.5. Metric Bolt Torque Specifications
  • 1.4.6. Track Maintenance
  • 1.4.6.1. General Maintenance
  • 1.4.6.2. Before Operating the Machine
  • 1.4.7. Track Tension Adjustment
  • 1.4.7.1. Description
  • 1.4.7.2. Nitrogen Tensioner
  • 1.4.7.3. Hydraulic Tensioner
  • 1.4.7.4. Nitrogen Tensioner Assembly
  • 1.4.7.5. Nitrogen Tensioner – Filling
  • 1.4.7.6. Nitrogen Tensioner – Pressure
  • 1.4.7.7. Nitrogen Tensioner – Pressure
  • 1.4.8. Track Chain – Separate
  • 1.4.9. Track Chain Repair
  • 1.4.9.1. Track Link – Description
  • 1.4.10. Track Shoes Installation
  • 1.4.10.1. Track Shoe – Mounting to Track Chain
  • 1.4.11. Track Shoe Bolt Torque
  • 1.4.12. Track Chain and Shoe Installation
  • 1.4.13. Final Drive
  • 1.4.13.1. Final Drive – General Description
  • 1.4.14. Final Drive Unit Removal
  • 1.4.14.1. Removal from Track Frame
  • 1.4.14.2. Installation into Track Frame
  • 1.4.15. Final Drive Maintenance
  • 1.4.16. Final Drive Oil
  • 1.4.17. Final Drive Assembly
  • 1.4.18. Final Drive Disconnect
  • 1.4.19. Final Drive – Disconnect Parking Brake
  • 1.4.19.1. Towing Procedure – Gear Drive Disconnect
  • 1.4.19.2. Parking Brake – Removal Installation
  • 1.4.20. Idler Assembly
  • 1.4.21. Idler Unit Removal
  • 1.4.21.1. Idler Unit – Assembly
  • 1.4.22. Track and Support Rollers
  • 1.4.23. Auxiliary Crane
  • 1.5. Section 4 Engine/Drive Train/Compressor
  • 1.5.1. Power Group Locator
  • 1.5.1.1. Engine Oil Reserve System
  • 1.5.2. Engine and Compressor Air Cleaners
  • 1.5.2.1. Engine and Compressor Air Cleaner Service
  • 1.5.3. Flexible Drive Coupling
  • 1.5.4. Pump Drive
  • 1.5.4.1. Pump Drive Assembly – Removal and Replacement
  • 1.5.4.2. Pump Identification
  • 1.5.5. Pump Drive Gearbox
  • 1.5.5.1. Pump Drive Gearbox – Repair
  • 1.5.6. Hydraulic Piston Pumps
  • 1.5.7. Tram and Rotation Pump
  • 1.5.8. Feed and Auxiliary Pump
  • 1.5.9. Hydraulic Gear Pumps
  • 1.5.10. Compressor Drive Coupling
  • 1.5.10.1. Compressor Drive Coupling – Removal and Replacement
  • 1.5.11. Compressor Installation
  • 1.5.11.1. Compressed Air Functions
  • 1.5.11.2. Compressor Unit – Installation
  • 1.5.12. Main and Auxiliary Air
  • 1.5.12.1. Functional Description
  • 1.5.12.2. Compressed Air Subsystem Components
  • 1.5.13. Compressor Circuit
  • 1.5.13.1. Compressor
  • 1.5.14. Compressor Air End
  • 1.5.15. Compressor Shaft Seal
  • 1.5.16. Compressor Discharge Check Valve
  • 1.5.17. Compressor Receiver Tank Assembly
  • 1.5.17.1. Separator Elements
  • 1.5.17.2. Remove Replace
  • 1.5.18. Minimum Pressure Valve
  • 1.5.18.1. Minimum Pressure/Check
  • 1.5.19. Thermal By-Pass Valve
  • 1.5.19.1. Thermal By-Pass Valve Maintenance
  • 1.5.20. Compressor Oil Filter
  • 1.5.20.1. Routine Maintenance
  • 1.5.20.2. Changing Filter Elements
  • 1.5.21. Bearing Oil Filter
  • 1.5.22. Oil Stop Valve
  • 1.5.22.1. Oil Stop Valve Maintenance
  • 1.5.23. Compressor Inlet Valve
  • 1.5.23.1. SULLICON CONTROL
  • 1.5.23.2. BUTTERFLY INLET VALVE
  • 1.5.24. Compressor Inlet Valve Control
  • 1.5.25. System Regulators
  • 1.5.25.1. Relieving Regulators
  • 1.5.25.2. System Pressure Regulator Maintenance
  • 1.5.26. Blowdown Valves
  • 1.5.26.1. Running Blowdown Valve
  • 1.5.26.2. System Blowdown Valve
  • 1.5.27. Compressor
  • 1.5.27.1. Compressor discharge Temperature gauge and Senders
  • 1.5.27.2. Compressor Oil Cooler Assembly
  • 1.5.27.3. Radiator/Hydraulic Oil Cooler Assembly
  • 1.5.28. Radiator/Oil Cooler Repair
  • 1.5.29. Aluminum Tube Oil Coolers
  • 1.5.30. Copper Tube Oil Coolers
  • 1.5.31. Radiator and Core Assembly
  • 1.6. Section 5 Dust Control Systems
  • 1.6.1. Dust Control Systems
  • 1.6.2. Water Injection
  • 1.6.2.1. Water Injection Control
  • 1.6.2.2. Basic Water Injection System – SKSS
  • 1.6.3. Water Pump
  • 1.6.3.1. Servicing Instructions
  • 1.6.3.2. Water Pump Drive Coupling
  • 1.6.3.3. Water Pump Motor Repair
  • 1.6.4. High Pressure Cleaner
  • 1.7. Section 6 Mast/Rotary Drive/Pipe Rack
  • 1.7.1. Mast Weldment
  • 1.7.1.1. Mast Repair
  • 1.7.2. Mast Assembly
  • 1.7.2.1. Mast Pivot
  • 1.7.3. Feed Cylinders
  • 1.7.3.1. Feed Cylinder – Removal
  • 1.7.4. Feed Cylinder Assembly
  • 1.7.5. Feed Cylinder
  • 1.7.6. Hoist/Pulldown Cable Adjustment
  • 1.7.7. Hoist/Pulldown Cable Replacement
  • 1.7.8. Rotary Head Guide Alignment
  • 1.7.9. Rotary Head Guide Alignment
  • 1.7.10. Rotary Drive Assembly
  • 1.7.10.1. Rotary Drive – Removal from Mast
  • 1.7.10.2. Rotary Drive – Installation
  • 1.7.11. Rotary Drive Gearbox
  • 1.7.11.1. Main Shaft Bearing Preload
  • 1.7.12. Winch Assembly
  • 1.7.12.1. Hydraulic Winch – Service Manual
  • 1.7.13. Deck Wrench
  • 1.7.14. Wrench
  • 1.7.15. Pipe Positioner
  • 1.7.16. Carousel Pipe Rack
  • 1.7.16.1. Carousal Indexing
  • 1.8. Section 7 Hydraulic Systems
  • 1.8.1. Hydraulic Systems
  • 1.8.2. Hydraulic symbols
  • 1.8.3. Pressure Setting Sequence
  • 1.8.4. Hydraulic Tank
  • 1.8.5. Main Return and Case Drain Filter
  • 1.8.5.1. Routine Maintenance
  • 1.8.5.2. Changing Filter Elements
  • 1.8.6. Main Hydraulic Pumps
  • 1.8.6.1. Pump Identification
  • 1.8.7. Right Track, Left Track/Rotation Pumps
  • 1.8.7.1. AA4VG 180 Hydraulic Pump
  • 1.8.7.2. Port Locations
  • 1.8.7.3. Setting Procedure
  • 1.8.7.4. Mechanical Zero Position – HD Pump Control
  • 1.8.7.5. Hydraulic Zero Position – HD Pump Control
  • 1.8.7.6. Charge Pressure, High Pressure and P.O.R. Relief Settings
  • 1.8.7.7. Set Charge Pressure
  • 1.8.7.8. Set Crossover Relief (High Pressure)
  • 1.8.7.9. Set Pressure Override (P.O.R.)
  • 1.8.8. Charge Filter
  • 1.8.8.1. Routine Maintenance
  • 1.8.8.2. Changing Filter Elements
  • 1.8.9. Tram/Rotation Pump Circuit
  • 1.8.10. Rotation/Tram Motor Circuit
  • 1.8.10.1. Rotation Circuit
  • 1.8.11. Loop Filters
  • 1.8.11.1. Routine Maintenance
  • 1.8.11.2. Changing Filter Elements
  • 1.8.12. Rotary Drive Gearbox Motor
  • 1.8.12.1. Rotary Drive Gearbox Motor – Repair
  • 1.8.12.2. Case leakage bypass test
  • 1.8.12.3. Shaft Seal Replacement
  • 1.8.12.4. Trouble Shooting
  • 1.8.13. Feed and Auxiliary Pump Circuit
  • 1.8.13.1. Feed Auxiliary Functions Pump
  • 1.8.13.2. Auxiliary and Feed circuits
  • 1.8.14. Main Control Valves
  • 1.8.14.1. Valve Stand
  • 1.8.15. MP18 Valve – Jack and Mast Raise Valve
  • 1.8.16. MP22 Valve – Hoist and Pulldown Control
  • 1.8.17. E6 – Aux. Functions and Mast Valves
  • 1.8.18. Counterbalance Valve
  • 1.8.18.1. Counterbalance Valve Adjustments
  • 1.8.19. Pilot Control Manifold
  • 1.8.20. Control Valve Assembly
  • 1.8.21. Hydraulic Feed Circuit
  • 1.8.21.1. Hoist/Pulldown Control Valve
  • 1.8.22. Feed Valve Assembly
  • 1.8.23. Jack Control and Mast Elevating Circuit
  • 1.8.24. Leveling Jack Cylinders
  • 1.8.24.1. Counterbalance Valve Test Procedure
  • 1.8.25. Mast Elevating Cylinders
  • 1.8.25.1. Counterbalance Valve Test Procedure
  • 1.8.26. Auxiliary Functions Circuit
  • 1.8.27. Hydraulic Operated Breakout Wrench
  • 1.8.27.1. Setting of Sequence Valves
  • 1.8.28. Cooler Fan Circuit
  • 1.8.28.1. Fan Motor Circuit
  • 1.8.28.2. Adjustment
  • 1.8.29. Cooler Fan Motor
  • 1.8.29.1. Basic Cooler Circuit
  • 1.8.29.2. Hydraulic Motor
  • 1.8.30. Hydraulic Thermostatic Valve
  • 1.8.31. Central Lube
  • 1.8.31.1. HYDRAULIC CIRCUIT
  • 1.8.32. Air Conditioner Compressor Drive Circuit
  • 1.8.33. Air Conditioner Drive Motor
  • 1.8.34. Water Injection Circuit
  • 1.8.34.1. Water injection valve
  • 1.8.34.2. Toc-2 Controller
  • 1.8.34.3. VALVE STACK ASSEMBLY
  • 1.8.35. Hydraulic Cylinder Repair
  • 1.8.35.1. Hydraulic Cylinders Identification List
  • 1.9. Section 8 Electrical Components – Vigilante Guide
  • 1.9.1. Electrical Locator
  • 1.9.2. Jump Starting
  • 1.9.3. Batteries
  • 1.9.4. Welding Precautions
  • 1.9.5. Vigilante Guide
  • 1.9.5.1. CONTENTS
  • 1.9.6. Electrical Vendor Information
  • 1.9.6.1. Head Speed Module
  • 1.9.6.2. Inclinometer
  • 1.9.6.3. Ladder Prox Switch
  • 1.9.6.4. Level Switches
  • 1.9.6.5. Level Transducers
  • 1.9.6.6. Pressure Transducers
  • 1.9.6.7. Temperature Transducer
  • 1.9.6.8. Water Flow Transducer
  • 1.9.6.9. Water Control Module
  • 1.9.6.10. Rod Counter Prox Switch
  • 1.9.6.11. Remote Fuel Level Display
  • 1.10. Section 9 Lubrication and Preventive Maintenance
  • 1.10.1. Central Lube System
  • 1.10.1.1. Hydraulic Control Schematic
  • 1.10.2. Central Lube System Circuit Drawing
  • 1.10.3. Central Lube and Bit Lube Tank Assembly
  • 1.10.3.1. Central Lube Pump Module
  • 1.10.3.2. Central Lube Pump
  • 1.10.3.3. SL-1 Injector Assembly
  • 1.10.3.4. Central Lube and Bit Lube Tank Assembly
  • 1.10.4. Bit Lube Circuit
  • 1.10.5. Bit Lube System
  • 1.10.5.1. Air Service Unit Components
  • 1.10.5.2. Filter Regulator
  • 1.10.5.3. Air Line Oiler
  • 1.10.5.4. Bit Lube Pump
  • 1.10.6. Pipe Thread Lubricator
  • 1.10.6.1. Air Service Unit
  • 1.10.6.2. Filter Regulator
  • 1.10.6.3. Air Line Lubricator
  • 1.10.6.4. Pipe Thread Lubricator Pump
  • 1.10.7. Filter Locator
  • 1.10.8. Lubrication And Maintenance
  • 1.10.8.1. Track Gear
  • 1.10.8.2. Engine Maintenance
  • 1.10.8.3. Air Cleaners
  • 1.10.8.4. Air Filter Elements
  • 1.10.8.5. Alternator Maintenance
  • 1.10.8.6. Pump Drive And Drive Shaft Maintenance
  • 1.10.8.7. Compressor Maintenance
  • 1.10.8.8. Cooler Packs
  • 1.10.8.9. Pull Down And Hoist Ropes
  • 1.10.8.10. A-Frame And Pivot Point Maintenance
  • 1.10.8.11. Rotary Head Maintenance
  • 1.10.8.12. Hydraulic System Maintenance
  • 1.10.8.13. Hydraulic Maintenance
  • 1.10.8.14. Bean Pump Maintenance
  • 1.10.8.15. Cab Maintenance
  • 1.10.8.16. Air Conditioner Maintenance
  • 1.10.8.17. Battery Maintenance
  • 1.10.8.18. Lubrication System
  • 1.10.8.19. Fire Suppression Maintenance
  • 1.10.9. Lubrication – General
  • 1.10.10. Lubrication Maintenance Chart – 250hr
  • 1.10.11. Lubrication Maintenance Chart – 500hr
  • 1.10.12. Lubrication Maintenance Chart – 1000hr
  • 1.10.13. Lubrication Maintenance Chart – 2000hr
  • 1.10.14. Lubricant Specifications
  • 1.10.14.1. Hydraulic System
  • 1.10.14.2. Hydraulic Tank Capacity
  • 1.10.14.3. Compressor Lubrication
  • 1.10.14.4. Lubricating Grease
  • 1.10.14.5. Gear Lubricant
  • 1.10.14.6. Scheduled Oil Sampling Analysis
  • 1.10.15. Torque Values for Split Flange Connections
  • 1.10.16. Torque Values for Hydraulic Tubes Fittings
  • 1.10.17. Torque Values for Standard Fasteners
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