Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620446

Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620446 - Image 2

Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620446 - Image 3

Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620446

$30.00

Type Of Manual: Technical Manual
Manual ID: BI620446
Number of Pages: 585
Size: 48.6MB
Format: PDF

Category: Bucyrus Parts Manual PDF

Product details

Model List:
- SKS-W Infinity Blasthole Drill

1. SKS-W Inἀnity Blasthole Drill Serial No.1S66A06 Service Manual
2. Parts Ordering and Product Support
3. Safety Information
4. Contents
5. Page Int-5
6. Page Int-6
7. Page Int-7
8. Page Int-8
9. Page Int-9
10. Page Int-10
11. Page Int-11
12. Page Int-12
13. Page Int-13
14. Page Int-14
15. Page Int-15
16. Page Int-16
17. General Locator
18. Drill Specification
19. Section 1 Safety
20. Contents
21. Page 1-3
22. Personal Protective Equipment
23. Electrical Contact
24. Overhead and Buried Utilities
25. Contact with Electric Wires
26. Contaminated Air
27. Machine Stability
28. Moving and Rotating Parts
29. High Pressure Air or Fluid
30. Before Operation
31. During Operation
32. Maintenance
33. Safety Locator
34. Section 2 Operators Cab / Controls
35. Contents
36. Page 2-3
37. Graphic Symbol Legend
38. Warning Decals
39. Operator Control and Instrument Panels
40. Right Hand Control Panel
41. Systems Pressure Gauge Panel
42. Left Hand Control Panel
43. Circuit Breaker and Instrument Panel
44. Engine Gauges, Switches and Indicator Lights
45. Cab Heater
46. Cab Heater Fault Isolation
47. Air Conditioner
48. T7 Series Split System Air Conditioning Manual
49. Section 1.0 Technical Data and Control Settings
50. Section 2.0 Installation and Commissioning
51. Section 3.0 Routine Maintenance Procedures
52. Section 4.0 Fault Diagnosis
53. Section 5.0 Reference Drawings
54. Section 3 Main Frame / Crawlers
55. Contents
56. Page 3-3
57. Page 3-4
58. Main Frame Repair – General
59. Main Frame Repair
60. Weld Inspection Schedule
61. Main Frame
62. Levelling Jacks
63. Levelling Jack Cylinder
64. Levelling Jacks
65. Limit Switch
66. Levelling Jack Cylinders
67. Mast Elevating Cylinders
68. Mast Elevating Cylinders
69. Internal Counterbalance Valve
70. Crawler Assembly
71. Crawler Assembly
72. Parts List
73. Crawler Component Repair
74. Metric Bolt Torque Specification
75. Track Maintenance
76. Before Operating the Machine
77. General Maintenance
78. Track Tension Adjustment
79. Before Operating the Machine
80. General Maintenance
81. Track Assembly
82. Idler Unit Description
83. Hydraulic Tensioner
84. Nitrogen Tensioner
85. Nitrogen Tensioner Filling Instructions
86. Nitrogen Tensioner Pressure Check
87. Nitrogen Tensioner Pressure Release
88. Hydraulic Tensioner
89. Hydraulic Tensioner Assembly
90. Track Chain
91. Track Chain Separate
92. Track Chain Repair
93. Track Shoes Installation
94. Track Link Position
95. Track Shoe Mounting to Track Chain
96. Track Shoe Bolt Torque (Direct Torque Method)
97. Bolt Torque KN111
98. Track Shoe Bolt Torque (Torque Turn Method)
99. Bolt Torque KN111
100. Track Chain and Shoe Installation
101. Track Chain with Shoes
102. Track Chain and Shoe Assembly and Installation
103. Final Drive Unit
104. General Description
105. Removal from Track Frame
106. Installation into Track Frame
107. Final Drive Maintenance
108. Final Drive Oil
109. Final Drive Assembly
110. Parts List
111. Final Drive Disconnect and Parking Brake
112. Towing Procedure Gear Drive Disconnect
113. Parking Brake Description
114. Parking Brake Removal and Installation
115. Idler Unit
116. Idler Unit Assembly
117. Idler Unit Removal
118. Track and Support Rollers
119. Track Roller Assembly
120. General Description
121. Track Roller Removal and Disassembly
122. Support Roller Removal and Disassembly
123. Track and Support Roller Assembly
124. Track and Support Roller Test and Install
125. Track and Sprocket Inspection
126. Track Inspection and Wear Limit Guide
127. Sprocket Wear Patterns
128. Auxiliary Crane
129. Rear Deck Crane Palfinge PC1300 Service Information
130. Warranty Provisions
131. Checking Bolted Connections
132. Maintenance Chart
133. Lubrication
134. Hydraulic Fluids
135. Oil Change / Oil Maintenance
136. Cleaning Agents and Equipment
137. Repairing Paint Damage
138. Removal From Service and Disposal
139. Section 4 Engine / Drive Train / Compressor
140. Pump Drive
141. Pump Identiﬁcation and Parts LIst
142. Pump Drive Assembly Removal and Replacement
143. Pump Drive Gearbox
144. Pump Drive Gearbox
145. Pump Drive Gearbox Repair
146. Pump Drive Gear Box Input Shaft Assembly
147. Hydraulic Pumps
148. Hydraulic Pumps Removal and Replacement
149. Compressor Installation
150. Compressor Installation
151. Compressor Drive Coupling
152. Compressor Alignment
153. Compressor Shaft Seal
154. Compressor Shaft Seal
155. Low Pressure Compressor
156. Description
157. Compressed Air Functions
158. Inlet Valve
159. Compressor Regulation
160. Compressor Regulation Closed Poppet Inlet
161. Running Blowdown Valve
162. Relieving Regulators
163. Compressor Control Set-up Closed Poppet Inlet
164. Compressor Functional Description
165. Compressor Operation
166. Compressor Operation
167. Compressor Maintenance
168. General Maintenance
169. Compressor Receiver Tank Assembly
170. Parts List
171. Separator Elements
172. Separator Elements Remove and Replace
173. Scavenge Line
174. Compressor Discharge Temperature Gauge, Switch and Sender
175. Minimum Pressure Valve
176. Minimum Pressure/Check Valve Maintenance
177. Thermal Bypass Valve
178. Thermal Bypass Valve Maintenance
179. Compressor Fluid Filter
180. Changing Filter Elements
181. Troubleshooting
182. Coolers
183. Hydraulic Oil / Radiator Cooler Assembly
184. Compressor Oil Cooler
185. Fan Speed
186. Aluminium Tube Air to Oil Cooler
187. Aluminium Tube Air to Oil Cooler Standard Parts
188. Removal and Replacement
189. Oil Cooler Internal Cleaning
190. Radiator Cooler
191. Typical Radiator Core Standard Parts
192. Cleaning
193. Tube Removal
194. Seal Installation
195. Tube Installation
196. Contents
197. Page 4-3
198. Page 4-4
199. Power Group Locator
200. Caterpillar C27 Engine
201. Caterpillar C27 Engine
202. Engine Mounts
203. Engine and Compressor Air Cleaners
204. Engine and Compressor Air Cleaner Service Assembly
205. Engine and Compressor Air Cleaner Service
206. Flexible Drive Coupling
207. Flexible Drive Coupling Service
208. Section 5 Dust Control System
209. Contents
210. Page 5-3
211. Dust Control System
212. Dust Control Systems
213. Dust Collector
214. Dust Collector Assembly
215. Parts List
216. Fan Wheel
217. Routine Maintenance
218. Water Injection
219. Water Tanks
220. Water Injection Relief Valve
221. Water Injection Control
222. Water Injection Basic Circuit
223. Water Pump
224. Pump Speciﬁcations
225. Servicing Instructions
226. Water Injection Pump and Parts List
227. Replacing Piston Cup Seals
228. Replacing Suction and Discharge Valves
229. Replacing Power End Bearings
230. Servicing the Wrist Pin Bearings
231. Fastener Torque Requirements
232. Recommended Lubricants
233. Water Pump Motor Repair
234. Water Injection Hydraulic Control Valve Repair
235. Water Pump Drive Coupling
236. Level and Flow Transducer
237. Section 6 Mast / Rotary Drive / Pipe Rack
238. Contents
239. Page 6-3
240. Page 6-4
241. Mast Weldment
242. Mast Repair
243. Weld Inspection Schedule
244. Inspection Mast
245. Mast Assembly
246. Mast Assembly 10m
247. Mast Weldment
248. Mast Pivot
249. Mast Locking
250. Hoist / Pulldown Cylinder
251. Hoist / Pulldown Cylinder and Parts List
252. Removal from Mast Assembly
253. Installation
254. Hoist / Pulldown Cable Adjustment
255. Hoist / Pulldown Cable Replacement
256. Rotary Drive
257. Rotary Head Assembly and Parts List
258. Rotary Head Guide Alignment
259. Rotary Head Drive System
260. Rotary Drive Removal from Mast
261. Rotary Drive Installation
262. Rotary Drive Gearbox Repair
263. Rotary Head Bull Shaft Bearing Nut
264. Air Swivel
265. Winch Assembly
266. Precautions on the Use of Winches
267. Wire Rope
268. Wedge Sockets
269. Grooved Drums
270. Plain (Smooth) Drums
271. Drums Multiple Layers
272. Winch Assembly Service
273. BG8A and BG8B Hydraulic Winch Manual
274. Forward
275. Explanation of Model Number
276. Theory of Operation
277. Winch Installation
278. Wire Rope Installation
279. Preventative Maintenance
280. Motor
281. Trouble Shooting
282. Disassembly of Winch
283. Planetary Carrier Service
284. Motor Support Brake Cylinder Service
285. Brake Clutch Service
286. Winch Assembly
287. Brake Valve Service
288. Reversing Direction of Drum Rotation
289. Recommended Fastener Torque
290. Metric Conversion Table
291. Deck Wrench
292. Deck Wrench
293. Wrench
294. O Wrench
295. Breakout System H.O.B.O
296. Optional Hydraulic Operated Bit Basket H.O.B.B
297. Pipe Positioner
298. Pipe Postioner
299. Carousel Pipe Rack
300. Major Components
301. Rod Handling Carousal Indexing
302. Pipe Rack Assembly
303. General Information
304. Pipe Rack Bearings Removal
305. Pipe Rack Components Inspection
306. Pipe Rack Assembly and Installation
307. Pipe Rack Roller Remove and Replace
308. Pipe Rack Roller Disassembly and Assembly
309. Section 7 Hydraulic Systems
310. Section 7 Contents
311. Page 7-3
312. Page 7-4
313. Page 7-5
314. Hydraulic Symbols
315. Pressure Setting Sequence
316. Pressure Setting Sequence
317. Hydraulic System
318. Hydraulic Tank
319. Hydraulic Tank
320. Return Hydraulic Filters
321. Main Return and Case Drain Filter
322. Routine Maintenance
323. Changing Filter Elements
324. Main Hydraulic Pumps
325. Pump Identiﬁcation and Parts LIst
326. Right Track / Pulldown, Left Track/Rotation Pumps
327. Hydraulic Piston Pumps Removal and Replacement
328. Main Pumps
329. AA4VG180 hydraulic Pump EP2 Control
330. AA4VG EP Controller
331. EP (24V DC) Control
332. Technical Data
333. Main Hydraulic Pumps
334. Setting Procedure
335. Port Locations
336. Charge Pressure, High Pressure, P.O.R and Zero Position Settings
337. Set Charge Pressure 450psi (31 bar)
338. Set Crossover Relief (High Pressure) 5500psi (380bar)
339. Set Pressure Override (P.O.R) 5000psi (345bar)
340. Set Mechanical Zero Position EP Pump Control
341. Set Hydraulic Zero Position EP Pump Control
342. Removal and Inspection of Charge Pump
343. Removal and Installation of Shaft Seal
344. Routine Maintenance
345. Troubleshooting Procedure
346. Charge Circuit
347. Charge Circuit
348. Charge Filter
349. Routine Maintenance
350. Changing Filter Elements
351. Main Pumps Circuit
352. Main Pumps Circuit
353. Loop Filters
354. Routine Maintenance
355. Changing Filter Elements
356. Rotation Circuit
357. Rotation Circuit
358. Rotary Drive Gearbox Motor
359. Rotary Drive Gearbox Motor Test and Repair
360. Shaft Seal Replacement
361. Trouble Shooting
362. Tram Circuit
363. Tram Circuit
364. Main Closed Loop Circuits
365. Diverter Valve
366. Operation
367. Diverter Valve
368. Right Track / Pulldown and Hoist Circuit
369. Basic Right Track / Pulldown and hoist Circuit
370. Basic Right Track / Pulldown and Hoist
371. Pulldown and Hoist Circuit
372. Hoist/Pulldown Cylinder Counterbalance Valve
373. Left Track / Rotation Pump
374. Basic left Track / Rotation Pump Circuit
375. Basic left Track / Rotation Pump
376. Pilot Control Manifold
377. Pilot Control Manifold
378. Electro Proportional Valves
379. Proportional Valve Set Up
380. Proportional Pulldown
381. OEM Controllers / EP Levers
382. Auto Pulldown Card
383. Auxiliary Pump Circuit
384. Auxiliary Pump Circuit
385. Electro hydraulic Kit (24V DC)
386. Auxiliary Pump
387. Auxiliary Functions
388. Auxiliary Pump Operation
389. Auxiliary Circuit
390. Counterbalance Valves
391. Counterbalance Valve Adjustments
392. Jack Control and Mast Elevating Circuit
393. OEM Controllers / EP Levers
394. Jack Control and Mast Elevating Control Valve
395. Levelling Jack Cylinders

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Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620446

Product details

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