Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255
Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255 - Image 2
Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255 - Image 3
Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255 - Image 4
Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255 - Image 5

Bucyrus W2000 Walking Dragline Lubrications Systems Manual BI624255

$30.00

  • Type Of Manual: Lubrications Systems Manual
  • Manual ID: BI624255
  • Number of Pages: 324
  • Size: 6.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • W2000 Walking Dragline
  • 1. GSE 48371 W2000 Dragline Control Panel O M Manual – Customer Copy
  • 1.1. W2000 Walking Dragline
  • 1.1.1. Grease System Control Panel
  • 1.1.2. Operating and Maintenance Instructions
  • 1.2. Description
  • 1.3. Panel Layout
  • 1.4. Parts Identification
  • 1.4.1. Item No Model / Drawing Qty Description
  • 1.4.2. Control Panel Frame
  • 1.4.3. SC400 1 Timer – System 1 (Walk Dig)
  • 1.4.4. SC400 1 Timer – System 4 (Walk Gears)
  • 1.4.5. SC400 1 Timer- System 2 (Boom Head)
  • 1.4.6. SC400 1 Timer -System 3 (Hoist Drag Swing)
  • 1.4.7. SC1093/098 1 Contactor Panel
  • 1.4.8. SC1093-093C 2 Air Regulator Assembly
  • 1.4.9. SC1093-093B 1 Air Shut Off Valve / Filter Assembly
  • 1.4.10. SC1093-093A 2 Air Regulator, Lubricator Assembly
  • 1.4.11. SC1040/39 2 Reversing Valve Panel
  • 1.4.12. Timer Settings
  • 1.4.13. System 1
  • 1.4.14. System 2
  • 1.4.15. System 3
  • 1.4.16. System 4
  • 1.5. Contactor Panel
  • 1.6. Parts Identification
  • 1.6.1. Item No Qty Description
  • 1.6.2. Enclosure 500 x 500 x 210
  • 1.6.3. Lamp – White Divider Cycling
  • 1.6.4. Lamp – Red Overload
  • 1.6.5. Lamp – Red High Pressure
  • 1.6.6. Pushbutton Green Pump Operate
  • 1.6.7. Lamp White Mains On
  • 1.6.8. pole Isolator – 16A
  • 1.6.9. Miniature Circuit Breaker – 110V supply
  • 1.6.10. Relays – 110V 4 pole
  • 1.6.11. Motor Protection Circuit Breakers MPCB
  • 1.6.12. Systems 1, 2, 5 6
  • 1.6.13. Motor Contactor 110V
  • 1.7. Air Control and Conditioning Sets
  • 1.7.1. Inlet Filter and Shut off Valve
  • 1.7.2. Solenoid Valve, Regulator and Lubricator Assembly
  • 1.8. Adjustment
  • 1.8.1. Maintenance
  • 1.8.2. Solenoid Valve and Regulator
  • 1.9. Adjustment
  • 1.9.1. Maintenance
  • 1.10. Reversing Valve Panel
  • 2. GSE 48371 W2000 Dragline Filling Pump O M manual – Customer Copy
  • 2.1. W2000 Walking Dragline
  • 2.1.1. Grease System Filling Pump
  • 2.1.2. Operating and Maintenance Instructions
  • 2.2. Drum Pump Assembly- Fireball 501
  • 2.2.1. Description
  • 2.2.2. Fireball Pump – Ratio 50 1
  • 2.2.3. Pump Detail
  • 2.2.4. Installation
  • 2.2.5. Operation
  • 2.2.6. Start-up
  • 2.2.7. Troubleshooting
  • 2.2.8. Sources of Faults
  • 3. GSE 48371 W2000 Dragline Grease System 1 O M manual – Customer Copy
  • 3.1. W2000 Walking Dragline
  • 3.1.1. Grease System No.1 Serving Walk and Dig Bearings
  • 3.1.2. Operating and Maintenance Instructions
  • 3.2. System Description
  • 3.3. Equipment Served
  • 3.3.1. Walk Mechanism
  • 3.3.2. Dig Operation Bearings
  • 3.3.3. Description
  • 3.3.4. Pump Operation
  • 3.3.5. BS-B Pump Head
  • 3.3.6. Pre-Installation Instructions
  • 3.3.7. Mechanical Installation
  • 3.3.8. Filling Reservoir Pipe Lines
  • 3.3.9. System start-up and Maintenance
  • 3.3.10. Reversing Valve – Model DR4-2
  • 3.4. Motorised Changeover Valve – Model VDD11A01
  • 3.4.1. Duty
  • 3.4.2. Description
  • 3.4.3. Wiring Diagram
  • 3.4.4. Function
  • 3.5. Measuring Valves
  • 3.5.1. General
  • 3.5.2. DDM Valve Operation
  • 3.5.3. SDM Valve Operation
  • 3.5.4. Installation
  • 3.5.5. Adjustment
  • 3.5.6. Parts List and Sectional Drawing
  • 3.5.7. General
  • 3.5.8. Electrical Equipment
  • 3.6. Installation, Commissioning and Maintenance Instructions
  • 3.6.1. Installation – Mechanical
  • 3.6.2. Filling
  • 3.6.3. Installation – Electrical
  • 3.6.4. System start-up
  • 3.6.5. Maintenance
  • 3.7. Fault Finding
  • 3.7.1. How to Locate and Correct trouble
  • 3.8. Drawings
  • 4. GSE 48371 W2000 Dragline Grease System 2 O M manual – Customer Copy
  • 4.1. W2000 Walking Dragline
  • 4.1.1. Grease System No. 2 Serving Boom Head Bearings
  • 4.1.2. Operating and Maintenance Instructions
  • 4.2. System Description
  • 4.3. Equipment Served
  • 4.4. Pump Station Model
  • 4.4.1. Description
  • 4.4.2. Pump Operation
  • 4.4.3. BM-B Pump Head
  • 4.4.4. Pre-Installation Instructions
  • 4.4.5. Mechanical Installation
  • 4.4.6. Filling Reservoir Pipe Lines
  • 4.4.7. System start-up and Maintenance
  • 4.4.8. Reversing Valve – Model DR4-2
  • 4.5. Measuring Valves
  • 4.5.1. General
  • 4.5.2. DDM Valve Operation
  • 4.5.3. SDM Valve Operation
  • 4.5.4. Installation
  • 4.5.5. Adjustment
  • 4.5.6. Parts List and Sectional Drawing
  • 4.6. Electrical Control
  • 4.6.1. General
  • 4.6.2. Electrical Equipment
  • 4.7. Installation, Commissioning and Maintenance Instructions
  • 4.7.1. Installation – Mechanical
  • 4.7.2. Filling
  • 4.7.3. Installation – Electrical
  • 4.7.4. System start-up
  • 4.7.5. Maintenance
  • 4.8. Fault Finding
  • 4.8.1. How to Locate and Correct trouble
  • 4.9. Drawings
  • 5. W2000 Dragline Grease System 3 O and M manual – Customer Copy
  • 5.1. W2000 Walking Dragline
  • 5.1.1. Grease System No. 3 Serving Walk Drive Gear
  • 5.1.2. Operating and Maintenance Instructions
  • 5.2. System Description
  • 5.3. Equipment Served
  • 5.4. Drum Pump Assembly 501 – Model BFG01A02OA03
  • 5.4.1. Description
  • 5.4.2. Pump Detail
  • 5.4.3. System start-up and Maintenance
  • 5.4.4. Troubleshooting
  • 5.4.5. Sources of Faults
  • 5.4.6. Reversing Valve Panel
  • 5.4.7. Reversing Valve – Model DR4-2
  • 5.5. Measuring Valves
  • 5.5.1. General
  • 5.5.2. DDM Valve Operation
  • 5.5.3. SDM Valve Operation
  • 5.5.4. Installation
  • 5.5.5. Adjustment
  • 5.5.6. Parts List and Sectional Drawing
  • 5.6. Spray Lance
  • 5.6.1. Spray Nozzle
  • 5.7. Electrical Control
  • 5.7.1. General
  • 5.7.2. Electrical Equipment
  • 5.8. Installation, Commissioning and Maintenance Instructions
  • 5.8.1. Installation – Mechanical
  • 5.8.2. Filling
  • 5.8.3. Installation – Electrical
  • 5.8.4. System start-up
  • 5.8.5. Maintenance
  • 5.9. Fault Finding
  • 5.9.1. How to Locate and Correct trouble
  • 5.10. Drawings
  • 6. W2000 Dragline Grease System 4 O and M manual – Customer Copy
  • 6.1. W2000 Walking Dragline
  • 6.1.1. Grease System No. 4 Serving Swing, Hoist and Drag Gears
  • 6.1.2. Operating and Maintenance Instructions
  • 6.2. System Description
  • 6.3. Equipment Served
  • 6.4. Points TOTAL
  • 6.5. Drum Pump Assembly 501 – Model BFG01A02OA03
  • 6.5.1. Description
  • 6.5.2. Pump Detail
  • 6.5.3. System start-up and Maintenance
  • 6.5.4. Troubleshooting
  • 6.5.5. Sources of Faults
  • 6.5.6. Reversing Valve Panel
  • 6.5.7. Reversing Valve – Model DR4-2
  • 6.6. Measuring Valves
  • 6.6.1. General
  • 6.6.2. DDM Valve Operation
  • 6.6.3. SDM Valve Operation
  • 6.6.4. Installation
  • 6.6.5. Adjustment
  • 6.6.6. Parts List and Sectional Drawing
  • 6.7. Spray Lance
  • 6.7.1. Spray Panel
  • 6.7.2. Spray Nozzle
  • 6.8. Electrical Control
  • 6.8.1. General
  • 6.8.2. Electrical Equipment
  • 6.9. Installation, Commissioning and Maintenance Instructions
  • 6.9.1. Installation – Mechanical
  • 6.9.2. Filling
  • 6.9.3. Installation – Electrical
  • 6.9.4. System start-up
  • 6.9.5. Maintenance
  • 6.10. Fault Finding
  • 6.10.1. How to Locate and Correct trouble
  • 6.11. Drawings
  • 7. GSE 48371 W2000 Dragline Grease System 5 O M manual – Customer Copy
  • 7.1. W2000 Walking Dragline
  • 7.1.1. Grease System No. 5 Serving Hoist Rope Spray
  • 7.1.2. Operating and Maintenance Instructions
  • 7.2. System Description
  • 7.3. Equipment Served
  • 7.3.1. Description
  • 7.3.2. Pump Operation
  • 7.3.3. BS-B Pump Head
  • 7.3.4. Pre-Installation Instructions
  • 7.3.5. Mechanical Installation
  • 7.3.6. Filling Reservoir Pipe Lines
  • 7.3.7. System start-up and Maintenance
  • 7.4. Progressive Flow Divider
  • 7.4.1. Operation
  • 7.4.2. Sectional View and Parts
  • 7.4.3. Spray Nozzle Assembly
  • 7.5. Electrical Control
  • 7.5.1. General
  • 7.5.2. Electrical Equipment
  • 7.6. Installation, Commissioning and Maintenance Instructions
  • 7.6.1. Installation – Mechanical
  • 7.6.2. Filling
  • 7.6.3. Installation – Electrical
  • 7.6.4. System start-up
  • 7.6.5. Maintenance
  • 7.7. Fault Finding
  • 7.7.1. How to Locate and Correct trouble
  • 7.8. Drawings
  • 8. GSE 48371 W2000 Dragline Grease System 6 O M manual – Customer Copy
  • 8.1. W2000 Walking Dragline
  • 8.1.1. Grease System No. 6 Serving Drag Rope Spray
  • 8.1.2. Operating and Maintenance Instructions
  • 8.2. System Description
  • 8.3. Equipment Served
  • 8.3.1. Description
  • 8.3.2. Pump Operation
  • 8.3.3. BM-B Pump Head
  • 8.3.4. Pre-Installation Instructions
  • 8.3.5. Mechanical Installation
  • 8.3.6. Filling Reservoir Pipe Lines
  • 8.3.7. System start-up and Maintenance
  • 8.4. Progressive Flow Divider
  • 8.4.1. Operation
  • 8.4.2. Sectional View and Parts
  • 8.5. Spray Nozzle Assembly
  • 8.5.1. Nozzle Operation
  • 8.6. Air Control Set
  • 8.6.1. Description
  • 8.6.2. Operation
  • 8.6.3. Ordering
  • 8.7. Electrical Control
  • 8.7.1. General
  • 8.7.2. Electrical Equipment
  • 8.8. Installation, Commissioning and Maintenance Instructions
  • 8.8.1. Installation – Mechanical
  • 8.8.2. Filling
  • 8.8.3. Installation – Electrical
  • 8.8.4. System start-up
  • 8.8.5. Maintenance
  • 8.9. Fault Finding
  • 8.9.1. How to Locate and Correct trouble
  • 8.10. Drawings
  • 9. GSE 48371 W2000 Dragline Grease System 7 O M manual – Customer Copy
  • 9.1. W2000 Walking Dragline
  • 9.1.1. Grease System No. 7 Serving Roller Circle Bearings
  • 9.1.2. Operating and Maintenance Instructions
  • 9.2. System Description
  • 9.3. Equipment served
  • 9.4. Pump Station
  • 9.4.1. Description
  • 9.4.2. Pump Operation
  • 9.4.3. BM-B Pump Head
  • 9.4.4. Pre-Installation Instructions
  • 9.4.5. Mechanical Installation
  • 9.4.6. Filling Reservoir Pipe Lines
  • 9.4.7. System start-up and Maintenance
  • 9.4.8. Reversing Valve – Model DR4-2
  • 9.5. Measuring Valves
  • 9.5.1. General
  • 9.5.2. DDM Valve Operation
  • 9.5.3. SDM Valve Operation
  • 9.5.4. Installation
  • 9.5.5. Adjustment
  • 9.5.6. Parts List and Sectional Drawing
  • 9.6. Electrical Control
  • 9.6.1. General
  • 9.6.2. Electrical Equipment
  • 9.7. Installation, Commissioning and Maintenance Instructions
  • 9.7.1. Installation – Mechanical
  • 9.7.2. Filling
  • 9.7.3. Installation – Electrical
  • 9.7.4. System start-up
  • 9.7.5. Maintenance
  • 9.8. Fault Finding
  • 9.8.1. How to Locate and Correct trouble
  • 9.9. Drawings
  • 10. GSE 48371 W2000 Dragline Oil O M Manual – Customer Copy
  • 10.1. W2000 Walking Dragline
  • 10.1.1. Oil Re-circulating Systems serving Rotate Gearboxes
  • 10.2. Commissioning
  • 10.2.1. Flushing
  • 10.3. Operating Instructions
  • 10.4. Oil Reservoir
  • 10.5. Reservoir Heating
  • 10.6. Level Control and Indication
  • 10.6.1. Level Switch
  • 10.6.2. Contents Gauge
  • 10.6.3. Pumps
  • 10.6.4. Model number
  • 10.6.5. Pump Construction
  • 10.6.6. Safety Relief Valve
  • 10.6.7. Direction of rotation
  • 10.6.8. Pump motor
  • 10.6.9. Drive Coupling
  • 10.7. Filtration
  • 10.7.1. Main Filters
  • 10.7.2. Seal Kit, Part no SK12858V 4 Seal Kit, Part no SK12859V
  • 10.7.3. Line Strainers
  • 10.8. Temperature Controls and Instrumentation
  • 10.8.1. Thermostats
  • 10.8.2. Thermometers
  • 10.9. Pressure Control and Indication
  • 10.9.1. Pressure Gauges
  • 10.9.2. Differential Pressure Switch
  • 10.9.3. Low Pressure Switch
  • 10.9.4. Back Pressure Regulating Valve
  • 10.10. Flow Measurement and Control
  • 10.10.1. Flow Indicators (Rotate boxes)
  • 10.10.2. Flow Indicator (Pressure Regulating Valve Bypass)
  • 10.10.3. Valves General
  • 10.10.4. Gate Valves
  • 10.10.5. Globe
  • 10.10.6. Non-Return
  • 10.10.7. Ball Valve (Instrument Isolation on Unit)
  • 10.11. Oil Pumping Unit Equipment Layout
  • 10.12. Rotate Gearbox Equipment Layout
  • 10.13. Rotate Gearbox Lubrication System Schematic Drawing
  • 10.14. Drawings
  • 11. GSE 48371 W2000 Lubrications Systems Manual Cover.pdf
  • 11.1. W2000 Walking Dragline
  • 11.1.1. Lubrications Systems Manual
  • 12. GSE 48371 W2000 Lubrications Systems Manual Cover.pdf
  • 12.1. W2000 Walking Dragline
  • 12.1.1. Lubrications Systems Manual
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