Caterpillar MD6290 Rotary Drill Service Manual BI620447-01
Caterpillar MD6290 Rotary Drill Service Manual BI620447-01 - Image 2
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Caterpillar MD6290 Rotary Drill Service Manual BI620447-01 - Image 5

Caterpillar MD6290 Rotary Drill Service Manual BI620447-01

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: BI620447-01
  • Number of Pages: 572
  • Size: 105.4MB
  • Format: PDF
Category:

Product details

  • Model List:

    • MD6290 Rotary Drill
  • 1. SKS-W Inἀnity Blasthole Drill Serial No.1A66K19 Service Manual
  • 1.1. Parts Ordering and Product Support
  • 1.2. Safety Information
  • 1.3. Contents
  • 1.3.1. Page Int-5
  • 1.3.2. Page Int-6
  • 1.3.3. Page Int-7
  • 1.3.4. Page Int-8
  • 1.3.5. Page Int-9
  • 1.3.6. Page Int-10
  • 1.3.7. Page Int-11
  • 1.3.8. Page Int-12
  • 1.3.9. Page Int-13
  • 1.3.10. Page Int-14
  • 1.3.11. Page Int-15
  • 1.3.12. Page Int-16
  • 1.4. General Locator
  • 1.4.1. General Locator
  • 1.5. Section 1 Safety
  • 1.5.1. Section 1 Contents
  • 1.5.1.1. Page 1-3
  • 1.5.1.2. Personal Protective Equipment
  • 1.5.1.3. Electrical Contact
  • 1.5.1.4. Overhead and Buried Utilities
  • 1.5.1.5. Contact with Electric Wires
  • 1.5.1.6. Contaminated Air
  • 1.5.1.7. Machine Stability
  • 1.5.1.8. Moving and Rotating Parts
  • 1.5.1.9. High Pressure Air or Fluid
  • 1.5.1.10. Before Operation
  • 1.5.1.11. During Operation
  • 1.5.1.12. Maintenance
  • 1.5.1.13. Safety Locator
  • 1.6. Section 2 – Operators Cab / Controls
  • 1.6.1. Section 2 Contents
  • 1.6.1.1. Page 2-3
  • 1.6.2. Graphic Symbol Legend
  • 1.6.2.1. Graphic Symbol Legend
  • 1.6.3. Warning Decals
  • 1.6.3.1. Warning Decals
  • 1.6.4. Operator Control and Instrument Panels
  • 1.6.4.1. Operator Control Panel
  • 1.6.4.2. System Pressure Gauge Panel
  • 1.6.4.3. Switch Panel
  • 1.6.4.4. Switches / Diagnostic / Control Panel Circuit
  • 1.6.5. Cab Heater
  • 1.6.5.1. Cab Heater Fault Isolation
  • 1.6.6. Air Conditioner
  • 1.6.6.1. T7 Series Split System Air Conditioning Manual
  • 1.6.6.2. Section 1.0 Technical Data and Control Settings
  • 1.6.6.3. Section 2.0 Installation and Commissioning
  • 1.6.6.4. Section 3.0 Routine Maintenance Procedures
  • 1.6.6.5. Section 4.0 Fault Diagnosis
  • 1.6.6.6. Section 5.0 Reference Drawings
  • 1.7. Section 3 – Main Frame / Crawlers
  • 1.7.1. Contents
  • 1.7.1.1. Page 3-3
  • 1.7.1.2. Page 3-4
  • 1.7.2. Main Frame Repair – General
  • 1.7.2.1. Main Frame Repair
  • 1.7.3. Weld Inspection Schedule
  • 1.7.3.1. Main Frame
  • 1.7.4. Levelling Jacks
  • 1.7.4.1. Levelling Jack Cylinder
  • 1.7.4.2. Levelling Jacks
  • 1.7.4.3. Limit Switch
  • 1.7.4.4. Levelling Jack Cylinders
  • 1.7.5. Mast Elevating Cylinders
  • 1.7.5.1. Mast Elevating Cylinders
  • 1.7.5.2. Internal Counterbalance Valve
  • 1.7.6. Crawler Assembly
  • 1.7.6.1. Crawler Assembly
  • 1.7.6.2. Parts List
  • 1.7.6.3. Crawler Component Repair
  • 1.7.7. Metric Bolt Torque Specifcations
  • 1.7.7.1. Metric Bolt Torque Specification
  • 1.7.8. Track Tension Adjustment
  • 1.7.8.1. Before Operating the Machine
  • 1.7.8.2. General Maintenance
  • 1.7.8.3. Track Assembly
  • 1.7.8.4. Idler Unit Description
  • 1.7.8.5. Hydraulic Tensioner
  • 1.7.8.6. Nitrogen Tensioner
  • 1.7.8.7. Nitrogen Tensioner Filling Instructions
  • 1.7.8.8. Nitrogen Tensioner Pressure Check
  • 1.7.8.9. Nitrogen Tensioner Pressure Release
  • 1.7.9. Hydraulic Tensioner
  • 1.7.9.1. Hydraulic Tensioner Assembly
  • 1.7.10. Track Chain
  • 1.7.10.1. Track Chain Separate
  • 1.7.10.2. Track Chain Repair
  • 1.7.11. Track Shoes Installation
  • 1.7.11.1. Track Link Position
  • 1.7.11.2. Track Shoe Mounting to Track Chain
  • 1.7.12. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.7.12.1. Bolt Torque KN111
  • 1.7.13. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.7.13.1. Bolt Torque KN111
  • 1.7.14. Track Chain and Shoe Installation
  • 1.7.14.1. Track Chain with Shoes
  • 1.7.14.2. Track Chain and Shoe Assembly and Installation
  • 1.7.15. Final Drive Unit
  • 1.7.15.1. General Description
  • 1.7.15.2. Removal from Track Frame
  • 1.7.15.3. Installation into Track Frame
  • 1.7.15.4. Final Drive Maintenance
  • 1.7.15.5. Final Drive Oil
  • 1.7.15.6. Final Drive Assembly
  • 1.7.15.7. Parts List
  • 1.7.15.8. Final Drive Disconnect and Parking Brake
  • 1.7.15.9. Towing Procedure Gear Drive Disconnect
  • 1.7.15.10. Parking Brake Description
  • 1.7.15.11. Parking Brake Removal and Installation
  • 1.7.16. Idler Unit
  • 1.7.16.1. Idler Unit Assembly
  • 1.7.16.2. Idler Unit Removal
  • 1.7.17. Track and Support Rollers
  • 1.7.17.1. Track Roller Assembly
  • 1.7.17.2. General Description
  • 1.7.17.3. Track Roller Removal and Disassembly
  • 1.7.17.4. Support Roller Removal and Disassembly
  • 1.7.17.5. Track and Support Roller Assembly
  • 1.7.17.6. Track and Support Roller Test and Install
  • 1.7.18. Track and Sprocket Inspection
  • 1.7.18.1. Track Inspection and Wear Limit Guide
  • 1.7.18.2. Sprocket Wear Patterns
  • 1.7.19. Auxiliary Crane
  • 1.7.19.1. Hydraulic Crane (Auxiliary Crane)
  • 1.7.19.2. Maintenance
  • 1.7.19.3. Checking of Worm Gear
  • 1.8. Section 4 – Engine / Drive Train / Compressor
  • 1.8.1. Section Contents
  • 1.8.1.1. Page 4-3
  • 1.8.1.2. Page 4-4
  • 1.8.2. Power Group Locator
  • 1.8.2.1. Power Group Locator
  • 1.8.3. Test Point Locator
  • 1.8.3.1. Test Point Locator
  • 1.8.4. Caterpillar C27 Engine
  • 1.8.4.1. Caterpillar C27 Engine
  • 1.8.4.2. Engine Mounts Installation
  • 1.8.5. Engine and Compressor Air Cleaners
  • 1.8.5.1. Engine and Compressor Air Cleaner Service Assembly
  • 1.8.5.2. Engine and Compressor Air Cleaner Service
  • 1.8.6. Flexible Drive Coupling
  • 1.8.6.1. Flexible Drive Coupling Service
  • 1.8.7. Pump Drive
  • 1.8.7.1. Pump Drive Assembly
  • 1.8.7.2. Pump Drive Assembly Removal and Replacement
  • 1.8.8. Pump Drive Gearbox
  • 1.8.8.1. Pump Drive Gearbox
  • 1.8.8.2. Pump Drive Gearbox Repair
  • 1.8.8.3. Pump Drive Gear Box Input Shaft Assembly
  • 1.8.9. Hydraulic Pumps
  • 1.8.9.1. Hydraulic Pumps Removal and Replacement
  • 1.8.10. Compressor Installation
  • 1.8.10.1. Compressor Installation
  • 1.8.10.2. Compressor Drive Coupling
  • 1.8.10.3. Compressor Alignment
  • 1.8.11. Compressor Shaft Seal
  • 1.8.11.1. Compressor Shaft Seal
  • 1.8.12. Low Pressure Compressor
  • 1.8.12.1. Description
  • 1.8.12.2. Compressed Air Functions
  • 1.8.12.3. Compressor Inlet Valve Control System
  • 1.8.12.4. Inlet Valve
  • 1.8.12.5. Compressor Regulation
  • 1.8.12.6. Relieving Regulators
  • 1.8.12.7. Reducing Regulators
  • 1.8.12.8. System Blowdown Valve
  • 1.8.12.9. Running Blowdown Valve
  • 1.8.12.10. Running Blowdown Maintenance
  • 1.8.12.11. Compressor Air and Oil Circuits – 2000cfm 125psi
  • 1.8.12.12. Operation
  • 1.8.12.13. Compressor Air Circuit Legend
  • 1.8.12.14. Compressor Control Set-up Vented Poppet Inlet
  • 1.8.13. Compressor Maintenance
  • 1.8.13.1. General Maintenance
  • 1.8.13.2. Compressor Receiver Tank Assembly
  • 1.8.13.3. Separator Elements
  • 1.8.13.4. Separator Elements Remove and Replace
  • 1.8.13.5. Scavenge Line
  • 1.8.13.6. Compressor Discharge Temperature Gauge, Switch and Sender
  • 1.8.13.7. Thermal Bypass Valve
  • 1.8.13.8. Thermal Bypass Valve Maintenance
  • 1.8.13.9. Compressor Fluid Filter
  • 1.8.13.10. Changing Filter Elements
  • 1.8.13.11. Troubleshooting
  • 1.8.14. Coolers
  • 1.8.14.1. Hydraulic Oil / Radiator Cooler Assembly
  • 1.8.14.2. Compressor Oil Cooler
  • 1.8.14.3. Fan Speed
  • 1.8.15. Aluminium Tube Air to Oil Cooler
  • 1.8.15.1. Aluminium Tube Air to Oil Cooler Standard Parts
  • 1.8.15.2. Removal and Replacement
  • 1.8.15.3. Oil Cooler Internal Cleaning
  • 1.8.16. Radiator Cooler
  • 1.8.16.1. Typical Radiator Core Standard Parts
  • 1.8.16.2. Cleaning
  • 1.8.16.3. Tube Removal
  • 1.8.16.4. Seal Installation
  • 1.8.16.5. Tube Installation
  • 1.9. Section 5 – Dust Control System
  • 1.9.1. Section 5 Contents
  • 1.9.1.1. Page 5-3
  • 1.9.2. Dust Control System
  • 1.9.2.1. Dust Control Systems
  • 1.9.3. Water Injection
  • 1.9.3.1. Water Tanks
  • 1.9.3.2. Water Injection Relief Valve
  • 1.9.3.3. Water Injection Control
  • 1.9.3.4. Water Injection Basic Circuit
  • 1.9.4. Water Pump
  • 1.9.4.1. Pump Specification
  • 1.9.4.2. Servicing Instructions
  • 1.9.4.3. Water Injection Pump Assembly
  • 1.9.4.4. Replacing Piston Cup Seals
  • 1.9.4.5. Replacing Suction and Discharge Valves
  • 1.9.4.6. Replacing Power End Bearings
  • 1.9.4.7. Servicing the Wrist Pin Bearings
  • 1.9.4.8. Fastener Torque Requirements
  • 1.9.4.9. Recommended Lubricants
  • 1.9.4.10. Water Pump Motor Repair
  • 1.9.4.11. Water Injection Hydraulic Control Valve Repair
  • 1.9.4.12. Water Pump Drive Coupling
  • 1.9.4.13. Level and Flow Transducer
  • 1.10. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.10.1. Section 6 Contents
  • 1.10.1.1. Page 6-3
  • 1.10.1.2. Page 6-4
  • 1.10.2. Mast Weldment
  • 1.10.2.1. Mast Repair
  • 1.10.3. Weld Inspection Schedule
  • 1.10.3.1. Inspection Mast
  • 1.10.4. Mast Assembly and Installation
  • 1.10.4.1. Mast Assembly 10m
  • 1.10.4.2. Mast Weldment
  • 1.10.4.3. Mast Pivot
  • 1.10.4.4. Mast Locking
  • 1.10.4.5. Mast / Drill Without Mast
  • 1.10.4.6. Mast Assembly
  • 1.10.4.7. Raising the Mast
  • 1.10.5. Hoist / Pulldown Cylinder
  • 1.10.5.1. Hoist / Pulldown Cylinder and Parts List
  • 1.10.5.2. Removal from Mast Assembly
  • 1.10.5.3. Installation
  • 1.10.6. Hoist / Pulldown Cable
  • 1.10.6.1. Adjustment
  • 1.10.6.2. Replacement
  • 1.10.7. Rotary Drive
  • 1.10.7.1. Rotary Head Assembly
  • 1.10.7.2. Rotary Head Guide Alignment
  • 1.10.7.3. Rotary Head Drive System
  • 1.10.7.4. Rotary Drive Removal from Mast
  • 1.10.7.5. Rotary Drive Installation
  • 1.10.7.6. Rotary Drive Gearbox Repair
  • 1.10.7.7. Rotary Head Bull Shaft Bearing Nut
  • 1.10.7.8. Manufacturers Recommendations Blast Hole Drilling Consumables
  • 1.10.7.9. Air Swivel
  • 1.10.8. Winch Assembly
  • 1.10.8.1. Precautions on the Use of Winches
  • 1.10.8.2. Wire Rope
  • 1.10.8.3. Wedge Sockets
  • 1.10.8.4. Grooved Drums
  • 1.10.8.5. Drums Multiple Layers
  • 1.10.8.6. Winch Assembly Service
  • 1.10.8.7. BG8A BG8B Hydraulic Winch Service Manual
  • 1.10.8.8. Forward
  • 1.10.8.9. Explanation of Model Number
  • 1.10.8.10. Theory of Operation
  • 1.10.8.11. Winch Installation
  • 1.10.8.12. Wire Rope Installation
  • 1.10.8.13. Preventative Maintenance
  • 1.10.8.14. Motor
  • 1.10.8.15. Troubleshooting
  • 1.10.8.16. Disassembly of Winch
  • 1.10.8.17. Planetary Carrier Service
  • 1.10.8.18. Motor Support Brake Cylinder Service
  • 1.10.8.19. Brake Clutch Service
  • 1.10.8.20. Winch Assembly
  • 1.10.8.21. Brake Valve Service
  • 1.10.8.22. Reversing Direction of Drum Rotation
  • 1.10.8.23. Recommended fastener Torque
  • 1.10.8.24. Metric Conversion Table
  • 1.10.9. Deck Wrench
  • 1.10.9.1. Deck Wrench
  • 1.10.10. O Wrench
  • 1.10.10.1. O Wrench
  • 1.10.10.2. Breakout System H.O.B.O
  • 1.10.10.3. Optional Hydraulic Operated Bit Basket H.O.B.B
  • 1.10.11. Pipe Positioner
  • 1.10.11.1. Pipe Postioner
  • 1.10.12. Carousel Pipe Rack
  • 1.10.12.1. Major Components
  • 1.10.12.2. Rod Handling Carousal Indexing
  • 1.10.12.3. Pipe Rack Assembly
  • 1.10.12.4. General Information
  • 1.10.12.5. Pipe Rack Bearings Removal
  • 1.10.12.6. Pipe Rack Components Inspection
  • 1.10.12.7. Pipe Rack Assembly and Installation
  • 1.10.12.8. Pipe Rack Roller Remove and Replace
  • 1.10.12.9. Pipe Rack Roller Disassembly and Assembly
  • 1.10.13. Top Sub Saver
  • 1.10.13.1. Replacement Procedure
  • 1.11. Section 7 – Hydraulic Systems
  • 1.11.1. Section 7 Contents
  • 1.11.1.1. Page 7-3
  • 1.11.1.2. Page 7-4
  • 1.11.1.3. Page 7-5
  • 1.11.2. Hydraulic Symbols
  • 1.11.2.1. Hydraulic Symbols
  • 1.11.3. Pressure Setting Sequence
  • 1.11.3.1. Pressure Setting Sequence
  • 1.11.3.2. Hydraulic System
  • 1.11.4. Hydraulic Tank
  • 1.11.4.1. Hydraulic Tank
  • 1.11.4.2. Return Hydraulic Filters
  • 1.11.5. Main Hydraulic Pumps
  • 1.11.5.1. Pump Identificatio
  • 1.11.6. Right Track / Pulldown, Left Track / Rotation Pumps
  • 1.11.6.1. Hydraulic Piston Pumps Removal and Replacement
  • 1.11.6.2. Main Pumps
  • 1.11.6.3. EP (24V DC) Control
  • 1.11.6.4. Linde HPV-02 Variable Displacement Pump
  • 1.11.6.5. Operational Parameters
  • 1.11.6.6. Linde HPV-02 Pump Schematic
  • 1.11.6.7. Controls
  • 1.11.6.8. Dimensions
  • 1.11.6.9. Charge Pumps
  • 1.11.6.10. Setting Linde HPV-02 Main Pumps Neutral Setting
  • 1.11.6.11. Setting Linde HPV-02 Main Pumps Pressure Settings
  • 1.11.6.12. Setting Linde HPV-02 Main Pumps Pre-setup Checks
  • 1.11.6.13. Main Pumps Linde HPV-02
  • 1.11.6.14. Break Test Procedure SK Infinit Series Drills
  • 1.11.6.15. Setting Procedure
  • 1.11.6.16. Charge Pressure, High Pressure, P.O.R and Zero Position Settings
  • 1.11.6.17. Set Charge Pressure 320psi (22 bar)
  • 1.11.7. Charge Circuit
  • 1.11.7.1. Charge Circuit
  • 1.11.8. Charge Filter
  • 1.11.8.1. Routine Maintenance
  • 1.11.8.2. Changing Filter Elements
  • 1.11.9. Main Pumps Circuit
  • 1.11.9.1. Main Pumps Circuit
  • 1.11.10. Main Return and Case Drain Filter
  • 1.11.10.1. Routine Maintenance
  • 1.11.10.2. Changing Filter Elements
  • 1.11.11. Loop Filters
  • 1.11.11.1. Routine Maintenance
  • 1.11.11.2. Filter Assembly Loop
  • 1.11.11.3. Changing Filter Elements
  • 1.11.12. Rotation Circuit
  • 1.11.12.1. Rotation Circuit
  • 1.11.13. Rotary Drive Gearbox Motor
  • 1.11.13.1. Rotary Drive Gearbox Motor Test and Repair
  • 1.11.13.2. Rotary Gearbox Rotation Motor
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