Caterpillar MT4400AC Truck Parts Manual BI652207
Caterpillar MT4400AC Truck Parts Manual BI652207 - Image 2
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Caterpillar MT4400AC Truck Parts Manual BI652207

$30.00

  • Type Of Manual: Parts Manual
  • Manual ID: BI652207
  • Number of Pages: 803
  • Size: 72.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • MT4400AC Truck
  • 1. CAT COVER – Parts – Portrait
  • 2. AATruck Cover (MH555571656689 Mechanical Manual)
  • 2.1. Slide Number 1
  • 2.2. Slide Number 2
  • 3. AMHTOC6 Table of Contents
  • 4. M1605 Introduction
  • 5. AMHTOC6-1 Table of Contents Section 1
  • 6. M1582 Safety
  • 6.1. DANGER, WARNING AND CAUTION EMBLEMS
  • 6.2. FIGURE 1 – HAZARD DECALS
  • 6.3. WEARING APPAREL
  • 6.4. BEFORE BEGINNING WORK
  • 6.5. PARKING
  • 6.6. FIGURE 2 – TIRE FIRE DANGER AREA
  • 6.7. TIRE SAFETY
  • 7. M1583 Preoperational Inspection
  • 8. M1584 Operation
  • 8.1. FIGURE 1 – TYPICAL CAB LAYOUT
  • 9. M1949 Description
  • 10. AMHTOC6-2 Table of Contents Section 2
  • 11. M1599 Main Frame
  • 11.1. DESCRIPTION AND LOCATION
  • 11.2. OPERATION
  • 11.3. TROUBLESHOOTING
  • 11.4. MAINTENANCE AND ADJUSTMENT
  • 11.5. FIGURE 1 – MT 4400 MAIN FRAME
  • 12. M1602 Steering Column
  • 12.1. DESCRIPTION AND LOCATION
  • 12.2. OPERATION
  • 12.3. MAINTENANCE AND ADJUSTMENT
  • 12.4. REMOVAL
  • 12.5. FIGURE 1 – STEERING COLUMN INSTALLATION
  • 12.6. SERVICE
  • 12.7. INSTALLATION
  • 13. M1603 Fuel Tank
  • 13.1. DESCRIPTION AND LOCATION
  • 13.2. OPERATION
  • 13.3. MAINTENANCE AND ADJUSTMENT
  • 13.4. REMOVAL
  • 13.5. DISASSEMBLY
  • 13.6. INSPECTION ND REPAIR
  • 13.7. ASSEMBLY
  • 13.8. INSTALLATION
  • 13.9. FIGURE 1 – FUEL TANK ASSEMBLY
  • 14. M1604 Dump Body
  • 14.1. DESCRIPTION AND LOCATION
  • 14.2. OPERATION
  • 14.3. MAINTENANCE AND ADJUSTMENT
  • 14.4. TROUBLESHOOTING
  • 14.5. FIGURE 1 – ROCK EJECTOR ASSEMBLY
  • 14.6. FIGURE 2 – DUMP BODY LOCK-UP PROVISION
  • 14.7. SHIMMING THE PADS
  • 14.8. SHIMMING THE GUIDES
  • 14.9. FIGURE 3 – DUMP BODY PAD SHIMMING
  • 14.10. FIGURE 4 – DUMP BODY GUIDE SHIMMING
  • 14.11. REMOVAL
  • 14.12. SERVICE
  • 14.13. INSTALLATION
  • 15. M1934 Cab
  • 16. M1935 Cab Heater Assembly
  • 17. M1939 Windshield Wiper Washer Systems
  • 18. M1953 Superstructure
  • 19. M1959 Ladder And Railing Assembly
  • 20. M1960 Hood Assembly
  • 21. AMHTOC6-3 Table of Contents Section 3
  • 22. Electrical Schematics MH555571656689
  • 23. M1813 Electrical System
  • 24. AMHTOC6-4 Table of Contents Section 4
  • 25. M1020 Air Cleaners
  • 26. M1613 Cooling System
  • 26.1. DESCRIPTION AND LOCATION
  • 26.2. OPERATION
  • 26.3. SERVICE
  • 26.4. TROUBLESHOOTING
  • 27. M1614 Radiator Cooling Module
  • 27.1. DESCRIPTION AND LOCATION
  • 27.2. OPERATION
  • 27.3. MAINTENANCE AND ADJUSTMENT
  • 27.4. REMOVAL
  • 27.5. FIGURE 1 – TUBE BREAKER TOOL
  • 27.6. DISASSEMBLY
  • 27.7. FIGURE 2
  • 27.8. FIGURE 3
  • 27.9. INSPECTION AND REPAIR
  • 27.10. FIGURE 4
  • 27.11. ASSEMBLY
  • 27.12. FIGURE 5
  • 27.13. FIGURE 6
  • 27.14. FIGURE 7
  • 27.15. INSTALLATION
  • 27.16. FIGURE 8
  • 27.17. FIGURE 9
  • 28. M1660 Engine
  • 28.1. DESCRIPTION AND LOCATION
  • 28.2. OPERATION
  • 28.3. TROUBLESHOOTING
  • 28.4. MAINTENANCE AND ADJUSTMENT
  • 28.5. REMOVAL
  • 28.6. DISASSEMBLY
  • 28.7. FIGURE 1
  • 28.8. ASSEMBLY
  • 28.9. TABLE – 1
  • 28.10. TABLE 2
  • 28.11. TABLE 3
  • 28.12. TABLE 4
  • 28.13. INSTALLATION
  • 29. M1825 Radiator – Mechanically Bonded Core
  • 29.1. DESCRIPTION AND LOCATION
  • 29.2. OPERATION
  • 29.3. MAINTENANCE AND ADJUSTMENT
  • 29.4. FIGURE 1
  • 29.5. REMOVAL
  • 29.6. DISASSEMBLY
  • 29.7. INSPECTION AND REPAIR
  • 29.8. ASSEMBLY
  • 29.9. FIGURE 2
  • 29.10. INSTALLATION
  • 29.11. FIGURE 3
  • 30. M1850 Alternator and Wheelmotor Cooling
  • 30.1. DESCRIPTION AND LOCATION
  • 30.2. OPERATION
  • 30.3. MAINTENANCE AND ADJUSTMENT
  • 30.4. FIGURE 1
  • 30.5. FIGURE 2
  • 31. M1955 Ehaust Assembly Mufflers
  • 32. M1958 Exhaust Assy Dump Body Heating
  • 33. AMHTOC6-5 Table of Contents Section 5
  • 34. M1509 Brake Valve (Pedal Operated)
  • 35. M1542 Brake Controller Valve
  • 36. M1590 Dump Contrrol Valve
  • 36.1. DESCRIPTION AND LOCATION
  • 36.2. OPERATION-BASIC
  • 36.3. OPERATION – INLET SECTION
  • 36.4. OPERATION – SPOOL SECTION
  • 36.5. MAINTENANCE AND ADJUSTMENT
  • 36.6. REMOVAL
  • 36.7. TROUBLESHOOTING
  • 36.8. DISASSEMBLY
  • 36.9. SECTIONS
  • 36.10. INLET SECTION
  • 36.11. MAIN FLOW CONTROL POPPETS AND RELIEF
  • 36.12. SPOOL SECTION
  • 36.13. INSPECTION AND REPAIR
  • 36.14. INLET SECTIONS
  • 36.15. MAIN FLOW CONTROL POPPETS AND RELIEF
  • 36.16. FIGURE 1
  • 36.17. SPOOL SECTION
  • 36.18. ASSEMBLY
  • 36.19. PRIMARY INLET SECTION
  • 36.20. INLET SECTION
  • 36.21. SPOOL SECTION
  • 36.22. VALVE SECTIONS
  • 36.23. INSTALLATION
  • 37. M1591 Dump Pilot Valve
  • 37.1. DESCRIPTION AND LOCATION
  • 37.2. OPERATION
  • 37.3. TROUBLESHOOTING
  • 37.4. MAINTENANCE AND ADJUSTMENT
  • 37.5. REMOVAL
  • 37.6. DISASSEMBLY
  • 37.7. INSPECTION AND REPAIR
  • 37.8. ASSEMBLY
  • 37.9. INSTALLATION
  • 37.10. FIGURE 1
  • 38. M1592 Steering Pump
  • 38.1. DESCRIPTION AND LOCATION
  • 38.2. OPERATION
  • 38.3. MAINTENANCE AND ADJUSTMENT
  • 38.4. REMOVAL
  • 38.5. DISASSEMBLY
  • 38.6. INSPECTION AND REPAIR
  • 38.7. ASSEMBLY
  • 38.8. FIGURE 1
  • 38.9. INSTALLATION
  • 38.10. FIGURE 2
  • 39. M1593 Steering Accumluators
  • 39.1. DESCRIPTION AND LOCATION
  • 39.2. OPERATION
  • 39.3. MAINTENANCE AND ADJUSTMENT
  • 39.4. PRECHARGING THE ACCUMULATOR
  • 39.5. FIGURE 1
  • 39.6. REMOVAL
  • 39.7. DISASSEMBLY
  • 39.8. INSPECTION AND REPAIR
  • 39.9. ASSEMBLY
  • 39.10. INSTALLATION
  • 39.11. FIGURE 2
  • 40. M1594 Steering Hand Pump
  • 40.1. DESCRIPTION AND LOCATION
  • 40.2. OPERATION
  • 40.3. MAINTENANCE AND ADJUSTMENT
  • 40.4. REMOVAL
  • 40.5. DISASSEMBLY
  • 40.6. INSPECTION AND REPAIR
  • 40.7. ASSEMBLY
  • 40.8. FIGURE 1
  • 40.9. FIGURE 2
  • 40.10. FIGURE 3
  • 40.11. FIGURE 4
  • 40.12. FIGURE 5
  • 40.13. FIGURE 6
  • 40.14. FIGURE 7
  • 40.15. INSTALLATION
  • 41. M1595 Steering Flow Amplifier Valve
  • 41.1. DESCRIPTION AND LOCATION
  • 41.2. OPERATION
  • 41.3. MAINTENANCE AND ADJUSTMENT
  • 41.4. REMOVAL
  • 41.5. DISASSEMBLY
  • 41.6. INSPECTION AND REPAIR
  • 41.7. ASSEMBLY
  • 41.8. FIGURE 1
  • 41.9. INSTALLATION
  • 42. M1596 Sterring Cylinder
  • 43. M1597 Hydraulic Filters
  • 43.1. DESCRIPTION AND LOCATION
  • 43.2. OPERATION
  • 43.3. MAINTENANCE AND ADJUSTMENT
  • 43.4. TROUBLE SHOOTING
  • 43.5. FIGURE 1
  • 43.6. CHANGING THE FILTER ELEMENT
  • 43.7. SERVICE
  • 44. M1619 Dump Cylinder
  • 44.1. DESCRIPTION AND LOCATION
  • 44.2. OPERATION
  • 44.3. MAINTENANCE AND ADJUSTMENT
  • 44.4. REMOVAL
  • 44.5. DISASSEMBLY
  • 44.6. INSPECTION AND REPAIR
  • 44.7. FIGURE 1
  • 44.8. ASSEMBLY
  • 44.9. INSTALLATION
  • 44.10. FIGURE 2
  • 45. M1621 Hydraulic Pump Assembly
  • 45.1. DESCRIPTION AND LOCATION
  • 45.2. OPERATION
  • 45.3. MAINTENANCE AND ADJUSTMENT
  • 45.4. REMOVAL
  • 45.5. DISASSEMBLY
  • 45.6. INSPECTION AND REPAIR
  • 45.7. FIGURE 1
  • 45.8. ASSEMBLY
  • 45.9. INSTALLATION
  • 45.10. TABLE 1
  • 45.11. FIGURE 2
  • 46. M1678 Brake Manifold Assembly
  • 46.1. DESCRIPTION AND LOCATION
  • 46.2. OPERATION
  • 46.3. MAINTENANCE AND ADJUSTMENT
  • 46.4. REMOVAL
  • 46.5. DISASSEMBLY
  • 46.6. INSPECTION AND REPAIR
  • 46.7. ASSEMBLY
  • 46.8. FIGURE 1A
  • 46.9. FIGURE 1B
  • 46.10. FIGURE 2
  • 46.11. FIGURE 3
  • 46.12. FIGURE 4
  • 46.13. FIGURE 5
  • 46.14. FIGURE 6
  • 46.15. FIGURE 7
  • 46.16. FIGURE 8
  • 46.17. FIGURE 9
  • 46.18. FIGURE 10
  • 46.19. INSTALLATION
  • 47. M1680 Park Brake Solenoid Valve
  • 47.1. DESCRIPTION AND LOCATION
  • 47.2. OPERATION
  • 47.3. MAINTENANCE AND ADJUSTMENT
  • 47.4. REMOVAL
  • 47.5. DISASSEMBLY
  • 47.6. FIGURE 1
  • 47.7. INSPECTION AND REPAIR
  • 47.8. ASSEMBLY
  • 47.9. FIGURE 2
  • 47.10. INSTALLATION
  • 48. M1687 Dump Pump
  • 48.1. DESCRIPTION AND LOCATION
  • 48.2. OPERATION
  • 48.3. MAINTENANCE AND ADJUSTMENT
  • 48.4. REMOVAL
  • 48.5. DISASSEMBLY
  • 48.6. INSPECTION AND REPAIR
  • 48.7. FIGURE 1
  • 48.8. ASSEMBLY
  • 48.9. FIGURE 2
  • 48.10. INSTALLATION
  • 49. M1720 Steering Manifold Assembly
  • 49.1. DESCRIPTION AND LOCATION
  • 49.2. OPERATION
  • 49.3. MAINTENANCE AND ADJUSTMENT
  • 49.4. REMOVAL
  • 49.5. DISASSEMBLY
  • 49.6. INSPECTION AND REPAIR
  • 49.7. FIGURE 1
  • 49.8. FIGURE 2
  • 49.9. FIGURE 3
  • 49.10. FIGURE 4
  • 49.11. FIGURE 5
  • 49.12. FIGURE 6
  • 49.13. INSTALLATION
  • 50. M1740 Brake Accumulators
  • 51. M1761 Manual Power Supply Pump
  • 51.1. DESCRIPTION AND LOCATION
  • 51.2. OPERATION
  • 51.3. MAINTENANCE AND ADJUSTMENT
  • 51.4. REMOVAL
  • 51.5. DISASSEMBLY
  • 51.6. FIGURE 1A
  • 51.7. INSPECTION AND REPAIR
  • 51.8. FIGURE 1B
  • 51.9. ASSEMBLY
  • 51.10. FIGURE 1C
  • 51.11. INSTALLATION
  • 51.12. FIGURE 2
  • 52. M1849 Hydraulic System
  • 52.1. M1849 Hydraulic System.pdf
  • 52.2. M1849-last page
  • 53. M1865 Shuttle Valve
  • 54. M1950 Hydraulic Dump System
  • 55. M1951 Hydraulic Steering System
  • 56. M1952 Hyddraulic Brake System
  • 57. M1961 Hydraulic Tank
  • 58. AMHTOC6-6 Table of Contents Section 6
  • 59. M1609 Pneumatic System
  • 59.1. DESCRIPTION
  • 60. AMHTOC6-7 Table of Contents Section 7
  • 61. M1157 Tire and Rim Assembly
  • 62. M1572 Front Axle Assembly
  • 63. M1574 Steering Linkage
  • 64. M1575 Axlebox Assembly
  • 65. M1637 Front Suspension
  • 66. M1638 Rear Suspension
  • 67. M1814 Wheelmotors
  • 68. M1842 Front Wheel Assembly Grease Lubrication
  • 69. M1843 Front Wheel Assembly Oil Lubrication – oiled
  • 70. AMHTOC6-8 Table of Contents Section 8
  • 71. M1163 Front Brake Caliper – Carlisle
  • 71.1. DESCRIPTION AND LOCATION
  • 71.2. OPERATION
  • 71.3. MAINTENANCE AND ADJUSTMENT
  • 71.4. BLEEDING THE BRAKES
  • 71.5. LINING REPLACEMENT
  • 71.6. BURNISHING BRAKES
  • 71.7. REMOVAL
  • 71.8. DISASSEMBLY
  • 71.9. FIGURE 1
  • 71.10. INSPECTION AND REPAIR
  • 71.11. ASSEMBLY
  • 71.12. FIGURE 2
  • 71.13. FIGURE 3
  • 71.14. FIGURE 4
  • 71.15. INSTALLATION
  • 71.16. FIGURE 5
  • 71.17. FIGURE 6
  • 71.18. FIGURE 7
  • 71.19. FIGURE 8
  • 71.20. FIGURE 9
  • 72. M1164 Rear Armature Speed Brake Caliper – Carlisle
  • 73. M1183 Park Brake Caliper – Carlisle
  • 74. M1213 Front Brake Caliper – Meritor
  • 75. M1214 Rear Armature Speed Brake Caliper – Meritor
  • 75.1. DESCRIPTION AND LOCATION
  • 75.2. OPERATION
  • 75.3. MAINTENANCE AND ADJUSTMENT
  • 75.4. BLEEDING THE BRAKES
  • 75.5. LINING REPLACEMENT
  • 75.6. FIGURE 1
  • 75.7. BURNISHING BRAKES
  • 75.8. REMOVAL
  • 75.9. DISASSEMBLY
  • 75.10. TROUBLESHOOTING
  • 75.11. INSPECTION AND REPAIR
  • 75.12. SERVICING THE PISTON ASSEMBLY
  • 75.13. FIGURE 2
  • 75.14. FIGURE 3
  • 75.15. FIGURE 4
  • 75.16. FIGURE 5
  • 75.17. GRIP FORCE MEASUREMENT
  • 75.18. FIGURE 6
  • 75.19. FIGURE 7
  • 75.20. FIGURE 8
  • 75.21. FIGURE 9
  • 75.22. ASSEMBLY
  • 75.23. FIGURE 10A
  • 75.24. FIGURE 10
  • 75.25. FIGURE 11
  • 75.26. FUNCTIONAL TEST
  • 75.27. FIGURE 12
  • 75.28. INSTALLATION
  • 75.29. FIGURE 13
  • 75.30. FIGURE 14
  • 76. M1452 Park Brakes – Meritor
  • 76.1. DESCRIPTION AND LOCATION
  • 76.2. OPERATION
  • 76.3. MAINTENANCE AND ADJUSTMENT
  • 76.4. CALIPER ADJUSTMENT
  • 76.5. FIGURE 1
  • 76.6. BLEEDING THE PARK BRAKE CALIPERS
  • 76.7. PARK BRAKE BURNISHING PROCEDURE
  • 76.8. RELEASING THE BRAKES MANUALLY
  • 76.9. REMOVAL
  • 76.10. TROUBLESHOOTING
  • 76.11. DISASSEMBLY
  • 76.12. INSPECTION AND REPAIR
  • 76.13. FIGURE 2
  • 76.14. ASSEMBLY
  • 76.15. FIGURE 3
  • 76.16. INSTALLATION
  • 77. AMHTOC6-9 Table of Contents Section 9
  • 78. M1113 Hubodometer
  • 79. M1623 Automatic Lubrication System Ijectors
  • 79.1. DESCRIPTION AND LOCATION
  • 79.2. OPERATION
  • 79.3. Stage 1
  • 79.4. Stage 2
  • 79.5. Stage 3
  • 79.6. Stage 4
  • 79.7. REMOVAL
  • 79.8. FIGURE 1
  • 79.9. DISASSEMBLY
  • 79.10. INSPECTION AND REPAIR
  • 79.11. ASSEMBLY
  • 79.12. INSTALLATION
  • 79.13. FIGURE 2
  • 80. M1756 Automatic Lubrication System – Hyraudlicly
  • 80.1. DESCRIPTION AND LOCATION
  • 80.2. OPERATION
  • 80.3. MAINTENANCE AND ADJUSTMENT
  • 80.4. FIGURE 1
  • 80.5. TROUBLESHOOTING CHART
  • 80.6. SERVICE
  • 81. M1757 Hydraulically Driven Rotary Grease Pump
  • 81.1. DESCRIPTION AND LOCATION
  • 81.2. OPERATION
  • 81.3. TROUBLESHOOTING
  • 81.4. MAINTENANCE AND ADJUSTMENT
  • 81.5. REMOVAL
  • 81.6. DISASSEMBLY
  • 81.7. INSPECTION AND REPAIR
  • 81.8. ASSEMBLY
  • 81.9. FIGURE 1
  • 81.10. INSTALLATION
  • 82. M1916 Automatic Lubrication System (24 Vdc)
  • 83. M1916 AUTOMATIC LUBRICATION SYSTEM(24v)
  • 84. M1917 Rotary Grease Pump (24 Vdc)
  • 85. M1917 ROTARY GREASE PUMP(24v)
  • 86. M1954 Central Service
  • 87. AMHTOC6-10 Table of Contents Section 10
  • 88. E1050 Electrical Drive System Preventive Mainenence Schedule
  • 89. M1115 Metric Converstions
  • 89.1. GENERAL
  • 89.2. METRIC CONVERSIONS
  • 89.3. DECIMAL EQUIVALENTS
  • 89.4. TABLE 1 – METRIC CONVERSION
  • 89.5. TABLE 2 – DECIMAL EQUIVALENTS
  • 90. M1116 Standard Torque Values
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