Bucyrus 30MB3 Technical Manual BI620063

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620063
  • Number of Pages: 257
  • Size: 11.6MB
  • Format: PDF

Product details

  • Model List:

    • 30MB3
  • 1. M01296.pdf
  • 1.1. Maintenance Manual Contents
  • 1.1.1. Section 1 Machine Description
  • 1.1.2. Section 9 Mainframe
  • 1.2. Section 01 Machine Description.
  • 1.3. Section 2 Operating instructions
  • 1.4. Section 3 Defects, Hazards and Safety
  • 1.5. Section 4 General Maintenance
  • 1.5.1. General Maintenance
  • 1.5.1.1. MAINTENANCE AND THE CONTINUOUS MINER
  • 1.5.1.2. TORQUES
  • 1.5.1.3. DUO-CONE SEALS
  • 1.5.1.4. MAINTENANCE GUIDELINES
  • 1.5.1.5. BEARING AND GEARS
  • 1.5.1.5.1. Bearing General
  • 1.5.1.5.2. Bearing Assembly Methods
  • 1.5.1.5.3. Assembly Methods
  • 1.5.1.5.4. Heating Bearings
  • 1.5.1.5.5. Freezing/Shrinking Bearing Cups
  • 1.5.1.5.6. Tapered Roller Bearing Adjustment
  • 1.5.1.5.7. Bevel Gear Adjustment
  • 1.5.1.5.8. Bearings General
  • 1.5.1.5.9. Bearing Assembly Methods
  • 1.5.1.5.10. Assembly Methods
  • 1.5.1.5.11. Heating Bearings
  • 1.5.1.5.12. Freezing/Shrinking Bearing Cups
  • 1.5.1.5.13. Tapered rolling Bearing Adjustment
  • 1.5.1.5.14. Bevel Gear Adjustment
  • 1.5.1.6. LOCKWIRING FASTENERS
  • 1.5.1.6.1. Single Wire
  • 1.5.1.6.2. Wired in Pairs
  • 1.5.1.7. SPECIAL FASTENERS
  • 1.5.1.8. SELF-LOCKING SCREWS
  • 1.5.1.8.1. Installation Recommendations
  • 1.5.1.9. LOCKNUTS
  • 1.5.1.9.1. Installation Recommendations
  • 1.5.1.10. COMPONENT SUBSTITUTION
  • 1.5.1.11. SAFETY IN MAINTENANCE
  • 1.6. Section 5 Cutting Head Assy
  • 1.6.1. GENERAL DESCRIPTION
  • 1.6.2. REMOVAL OF PULL IN ASSEMBLY COMPLETE
  • 1.6.3. REMOVAL OF CUTTING DRUMS
  • 1.6.3.1. Pull in Drum Assembly
  • 1.6.3.2. Drive Drum Removal
  • 1.6.3.3. Drive Drum Assembly
  • 1.6.4. Intermediate Drum Removal
  • 1.6.4.1. Intermediate Drum Removal LH
  • 1.6.4.2. Intermediate Drum Assembly Right Hand and Left Hand
  • 1.6.4.3. Install complete in pull Assembly
  • 1.6.4.4. Centre Drum Removal
  • 1.6.4.5. Centre Drum Assembly
  • 1.6.4.6. Clutch Assembly
  • 1.6.4.7. Removal of the Cutting Head Gear Case Complete With Pull in Assemblies
  • 1.6.4.8. Reinstall Cutter Head Gear case Complete with Pull in Assemblies
  • 1.6.4.9. Removal of Cutter Head Motor (LH and RH)
  • 1.6.4.10. Installation of Cutter head Motor
  • 1.6.4.11. Removal of the Cutting Head Input Gearcase
  • 1.6.4.12. Installation of Cutter Head Input Gear case
  • 1.6.5. REMOVAL OF THE CUTTING HEAD SUPPORT FROM THE MAINFRAME
  • 1.6.6. INSTALLATION OF CUTTING HEAD ASSEMBLY TO THE MAIN FRAME
  • 1.7. Section 6 Gathering Head Assy
  • 1.7.1. GENERAL DESCRIPTION
  • 1.7.2. REMOVAL AND REPLACING GATHERING HEAD SHEAR SHAFT
  • 1.7.3. CONVEYOR CHAIN DISASSEMBLY
  • 1.7.4. REMOVAL OF FOOT SHAFT AND CLAs
  • 1.7.4.1. Removing the CLAs
  • 1.7.4.2. Refitting the CLAs
  • 1.7.5. REMOVAL OF DRIVE MOTOR INPUT GEAR CASE AND C.L.A POT
  • 1.7.6. REASSEMBLY OF GATHERING HEAD GEARCASES
  • 1.7.7. REMOVAL OF THE GATHERING HEAD FROM THE MAIN FRAME
  • 1.7.8. INSTALLATION OF THE GATHERING HEAD
  • 1.8. Section 7 Conveyor Assy
  • 1.8.1. GENERAL DESCRIPTION
  • 1.8.2. CONVEYOR CHAIN REMOVAL
  • 1.8.3. CONVEYOR CHAIN INSTALLATION
  • 1.8.4. REMOVAL OF THE CONVEYOR ASSEMBLY FROM THE MINER
  • 1.8.5. INSTALLATION OF THE CONVEYOR ASSEMBLY
  • 1.8.6. REMOVAL OF DISCHARGE CONVEYOR
  • 1.8.7. REMOVAL OF TAIL ROLLER
  • 1.9. Section 8 Traction System
  • 1.9.1. GENERAL DESCRIPTION
  • 1.9.2. REMOVAL OF THE TRAM DRIVE GEAR CASE ASSEMBLYCOMPLETE WITH DRIVE MOTOR
  • 1.9.3. INSTALLATION OF THE TRAM DRIVE GEAR CASE ASSEMBLY
  • 1.9.4. INSTALLATION OF A TRAM MOTOR
  • 1.9.5. CRAWLER CHAIN REMOVAL
  • 1.9.6. CRAWLER CHAIN INSTALLATION
  • 1.9.7. CRAWLER TAKE-UP ROLLER REMOVAL
  • 1.9.8. CRAWLER TAKE-UP ROLLER INSTALLATION
  • 1.10. Section 9 Mainframe
  • 1.10.1. STABLISING SHOE ASSEMBLY
  • 1.10.1.1. Stabiliser Cylinder Removal
  • 1.10.1.2. Cylinder Installation
  • 1.10.2. STABILISER SHOE REMOVAL
  • 1.10.3. SHOE INSTALLATION
  • 1.11. Section 10 Cylinder Servicing
  • 1.11.1. CYLINDER REMOVAL AND INSTALLATION
  • 1.11.2. CUTTERHEAD RAISE AND LOWER CYLINDER
  • 1.11.2.1. Cutter Head Raise/Lower Cylinder Removal
  • 1.11.2.2. Cutter Head Raise/Lower Cylinder Installation
  • 1.11.3. GATHERING HEAD RAISE AND LOWER CYLINDER
  • 1.11.3.1. Gathering Head Raise/Lower Cylinder Removal
  • 1.11.3.2. Gathering Head Raise/Lower Cylinder Installation
  • 1.11.4. CONVEYOR RAISE AND LOWER CYLINDER
  • 1.11.4.1. Conveyor Raise/Lower Cylinder Removal
  • 1.11.4.2. Conveyor Raise/Lower Cylinder Installation
  • 1.11.5. CONVEYOR SWING CYLINDER
  • 1.11.5.1. Conveyor Swing Cylinder Removal
  • 1.11.5.2. Conveyor Swing Cylinder Installation
  • 1.11.6. PLOW CYLINDERS
  • 1.11.6.1. Plow Cylinder Removal
  • 1.11.6.2. Plow Cylinder Installation
  • 1.11.7. CONVEYOR TAKE-UP CYLINDERS
  • 1.11.7.1. Conveyor Take-up Cylinder Removal
  • 1.11.7.2. Conveyor Take-up Cylinder Installation
  • 1.11.8. HYDRAULIC PUMP INSTALLATION
  • 1.11.9. REMOVAL AND REPLACEMENT OF PUMP DRIVE MOTOR
  • 1.11.9.1. Pump Drive Motor Removal
  • 1.11.9.2. Pump Drive Motor Installation
  • 1.12. Section 11 Operator Servicing And Maintenance
  • 1.12.1. OPERATOR / TRADESMAN SERVICING AND MAINTENANCE
  • 1.12.2. TOP VIEW LUBRICATION
  • 1.12.3. LEFT HAND SIDE LUBRICATION
  • 1.12.4. LUBRICATION CHART
  • 1.12.5. LUBRICATION GEAR OIL
  • 1.12.5.1. Tram Gear cases
  • 1.12.5.2. Cutter Head Gear Cases
  • 1.12.5.3. Cutter Head Input Gear Cases
  • 1.12.5.4. Gathering Head (POT) Gear Cases
  • 1.12.5.5. Gathering Head Input Gear Cases
  • 1.12.5.6. Traction Idler Roller
  • 1.12.6. GREASING
  • 1.12.7. TRAM BRAKES
  • 1.12.8. FILTERS
  • 1.12.8.1. Right Hand Filters
  • 1.12.9. CHAIN ADJUSTMENTS
  • 1.12.9.1. Crawler Track Chain Adjustment
  • 1.12.10. MAINTENANCE MODE
  • 1.12.10.1. Check and Fill Hydraulic Oil Reservoir
  • 1.12.10.2. Hydraulic Oil Power Fill
  • 1.12.10.3. Gear Case Oil Power Fill
  • 1.12.11. REPAIR OR REPLACE WATERSPRAYS
  • 1.12.12. MACHINE CUTTING PICKS
  • 1.13. Section 12 Hydraulic components assembly
  • 1.13.1. DESCRIPTION
  • 1.13.2. MECHANICAL
  • 1.13.3. HYDRAULICS
  • 1.13.4. HYDRAULIC PUMP
  • 1.13.4.1. Power Cut Off Control D
  • 1.13.4.2. Load Sensing Control S
  • 1.13.5. PUMP ADJUSTMENT
  • 1.13.5.1. Power Controller LR
  • 1.13.6. VALVE BANK INFORMATION
  • 1.13.7. ADJUSTMENTS
  • 1.13.7.1. Conveyor Tension and Tramming Brake Coolant
  • 1.14. Section 13 Water General
  • 1.14.1. Water Reticulation
  • 1.14.1.1. GENERAL
  • 1.14.1.1.1. Circuit 1 (Right Side)
  • 1.14.1.1.2. Circuit 2 (Left Side)
  • 1.14.1.1.3. Tramming
  • 1.14.1.1.4. Water Sprays
  • 1.15. Section 14 Maintenance Matrix
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