Bucyrus 30MB3 Technical Manual BI620137
Bucyrus 30MB3 Technical Manual BI620137 - Image 2
Bucyrus 30MB3 Technical Manual BI620137 - Image 3
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Bucyrus 30MB3 Technical Manual BI620137 - Image 5

Bucyrus 30MB3 Technical Manual BI620137

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620137
  • Number of Pages: 234
  • Size: 8.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 30MB3
  • 1. M01404.pdf
  • 1.1. Machine Description 30MB3
  • 1.1.1. General
  • 1.1.2. Specifications
  • 1.1.3. Machine Weights
  • 1.2. Component Layout
  • 1.2.1. Top View
  • 1.2.2. Right Hand View
  • 1.2.3. Left Hand View
  • 1.2.4. Main Chassis
  • 1.2.5. Cutting Head Assembly
  • 1.2.6. Gathering Head Assembly
  • 1.2.7. Conveyor Assembly
  • 1.2.8. Traction Drive System
  • 1.2.9. Hydraulic System – CLA
  • 1.2.10. Machine Hydraulic Layout
  • 1.2.11. Drill Rigs
  • 1.2.12. Rib Protection
  • 1.2.13. Articulating Temporary Roof Support – ATRS
  • 1.2.14. Bolting, Mining and Maintenance Modes
  • 1.2.15. Water System
  • 1.2.16. Machine Water Component Layout
  • 1.3. Defects and Hazards
  • 1.4. Safety Maintenance Practices
  • 1.4.1. Safety Procedures
  • 1.4.2. Isolation Procedures
  • 1.5. Auger Safety Stops
  • 1.6. Conveyor Stop
  • 1.7. General Maintenance
  • 1.7.1. Maintenance and the Continuous Miner
  • 1.8. Torques
  • 1.8.1. Duo-Cone Seals
  • 1.8.2. Mating Pairs
  • 1.8.3. Handling
  • 1.8.4. Housing Preparation
  • 1.8.5. Seal Preparation
  • 1.8.6. Approved Assembly Lubricants
  • 1.8.7. Installation Process
  • 1.8.8. Final Assembly
  • 1.9. Maintenance Guidelines
  • 1.10. Bearing and Gears
  • 1.10.1. Bearing Assembly Methods
  • 1.10.2. Assembly Methods
  • 1.10.3. Micronized Graphite for Bearing Assembly
  • 1.10.4. Drivers for Bearing Cups and Cones
  • 1.10.5. Heating Bearings
  • 1.10.6. Heating in Oil
  • 1.10.7. Induction Heating
  • 1.10.8. Freezing/Shrinking Bearing Cups
  • 1.10.9. Tapered Rolling Bearing Adjustment
  • 1.10.10. Thermal Expansion
  • 1.10.11. Torque for Zero End Play
  • 1.10.12. Bevel Gear Adjustment
  • 1.11. Lockwiring Fasteners
  • 1.11.1. Single Wire
  • 1.11.2. Wired In Pairs
  • 1.12. Special Fasteners
  • 1.13. Self-Locking Screws
  • 1.13.1. Installation Recommendations
  • 1.14. Locknuts
  • 1.14.1. Installation Recommendations
  • 1.15. Component Substitution
  • 1.16. Safety Maintenance
  • 1.17. General Description
  • 1.18. Removal of Cutting Drums
  • 1.18.1. Pull In Drum Removal
  • 1.18.2. Pull In Drum Assembly
  • 1.18.3. Drive Drum Removal
  • 1.18.4. Drive Drum Assembly
  • 1.18.5. Intermediate Drum Removal RH and LH
  • 1.18.5.1. Intermediate Drum Removal RH
  • 1.19. Removal of Pull In Assembly Complete
  • 1.20. Intermediate Drum Removal LH
  • 1.20.1. Intermediate Drum Assembly RH and LH
  • 1.20.2. Install Complete Pull In Assembly
  • 1.20.3. Centre Drum Removal
  • 1.20.4. Centre Drum Assembly
  • 1.21. Removal of Cutting Motor Clutches
  • 1.21.1. Clutch Assembly
  • 1.21.2. Removal of Cutter Head Gear Case
  • 1.21.3. Reinstall Cutter Head Gear Case
  • 1.21.4. Removal of Cutter Motor
  • 1.21.5. Installation of Cutter Motor
  • 1.21.6. Removal of the Cutter Head Input Gear Case
  • 1.21.7. Installation of Cutter Head Input Gear Case
  • 1.22. Removal of the Cutting Head Support from the Main Frame
  • 1.23. Installation of Cutting Head Assembly to the Main Frame
  • 1.24. GATHERING HEAD ASSEMBLY
  • 1.25. General Description
  • 1.26. Removal and Replacing Gathering Head Shear Shaft
  • 1.27. Conveyor Chain Disassembly
  • 1.28. Removal of Foot Shaft and Centrifugal Loading Arms (CLAs)
  • 1.28.1. Removing the Centrifugal Loading Arms (CLAs).
  • 1.28.2. Re-Fitting the Centrifugal Loading Arms (CLAs)
  • 1.29. Removal of the Drive Motor Input Gear Case and CLA Pot
  • 1.30. Reassembly of Gathering Head Gear Cases
  • 1.31. Removal of the Gathering Head from the Main Frame
  • 1.32. Installation of the Gathering Head
  • 1.33. CONVEYOR ASSEMBLY
  • 1.34. General Description
  • 1.35. Conveyor Chain Removal
  • 1.36. Conveyor Chain Installation
  • 1.37. Removal of the Conveyor Assembly from the Miner
  • 1.38. Installation of the Conveyor Assembly
  • 1.39. Removal of Discharge Conveyor
  • 1.40. Installation of Discharge Conveyor
  • 1.41. Removal of Tail Roller
  • 1.41.1. Re-Fitting of Tail Roller
  • 1.42. TRACTION SYSTEM
  • 1.43. General Description
  • 1.44. Removal of the Tram Drive Gear Case Assembly
  • 1.45. Installation of the Tram Drive Gear Case Assembly
  • 1.46. Removal of a Tram Drive Motor
  • 1.47. Installation of a Tram Motor
  • 1.48. Crawler Chain Removal
  • 1.49. Crawler Chain Installation
  • 1.50. Crawler Take-Up Roller Removal
  • 1.51. Crawler Take-Up Roller Installation
  • 1.52. Stablising Shoe Assembly
  • 1.52.1. Stabiliser Cylinder Removal
  • 1.52.2. Stabiliser Cylinder Installation
  • 1.53. Stabiliser Shoe Removal
  • 1.54. Cutterhead Raise and Lower Cylinder
  • 1.54.1. Cutter Head Cylinder Removal
  • 1.54.2. Cutter Head Cylinder Installation
  • 1.55. Gathering Head Raise and Lower Cylinder
  • 1.55.1. Gathering Head Cylinder Removal
  • 1.55.2. Gathering Head Cylinder Installation
  • 1.56. Conveyor Raise and Lower Cylinder
  • 1.56.1. Conveyor Raise Cylinder Removal
  • 1.56.2. Conveyor Raise Cylinder Installation
  • 1.57. Conveyor Swing Cylinder
  • 1.57.1. Conveyor Swing Cylinder Removal
  • 1.57.2. Conveyor Swing Cylinder Installation
  • 1.58. Plow Cylinders
  • 1.58.1. Plow Cylinder Removal
  • 1.58.2. Plow Cylinder Installation
  • 1.59. Conveyor Take-Up Cylinders
  • 1.59.1. Conveyor Take-up Cylinder Removal
  • 1.59.2. Conveyor Take-up Cylinder Installation
  • 1.60. TRS Raise and Lower Cylinder
  • 1.60.1. TRS Cylinder Removal
  • 1.61. Servicing and Maintenance
  • 1.62. Top View Lubrication
  • 1.63. Left Hand Side Lubrication
  • 1.64. Right Hand Side Lubrication
  • 1.65. Lubrication Chart
  • 1.66. Lubrication Gear Oil
  • 1.66.1. Tram Gear Cases
  • 1.66.1.1. Cutter Head Input Gear Cases
  • 1.66.2. Gathering Head (POT) Gear Cases
  • 1.66.3. Gathering Head Input Gear Cases
  • 1.66.4. Traction Idler Roller
  • 1.67. Greasing
  • 1.68. Tram Brakes
  • 1.69. Filters
  • 1.69.1. Left Hand Filters
  • 1.69.2. Right Hand Filters
  • 1.70. Chain Adjustments
  • 1.70.1. Crawler Track Chain Adjustment
  • 1.70.2. Conveyor Chain Adjustment
  • 1.71. Maintenance Mode
  • 1.71.1. Check and Fill Hydraulic Oil Reservoir
  • 1.71.2. Hydraulic Oil Power Fill
  • 1.71.3. Gear Case Oil Power Fill
  • 1.72. Repair or Replace Water Sprays
  • 1.73. Machine Cutting Picks
  • 1.74. HYDRAULIC COMPONENTS ASSEMBLY
  • 1.75. Description
  • 1.76. Mechanical
  • 1.77. Hydraulic Pump Installation
  • 1.78. Removal and Replacement of Pump Drive Motor
  • 1.78.1. Pump Drive Motor Removal
  • 1.78.2. Pump Drive Motor Installation
  • 1.79. Hydraulics
  • 1.80. Hydraulic Pump
  • 1.80.1. Power Cut Off Control D
  • 1.80.2. Load Sensing Control S
  • 1.81. Valve Bank Information
  • 1.82. Adjustments
  • 1.82.1. Conveyor Tension and Tramming Brake Coolant
  • 1.82.2. Main Relief Valve (Main valve bank inlet) – OPTIONAL
  • 1.83. Water Reticulation
  • 1.83.1. General
  • 1.83.2. Circuit 1 (Right Side)
  • 1.83.3. Circuit 2 (Left Side)
  • 1.84. Tramming
  • 1.85. Water Sprays
  • 1.86. Flow Switches
  • 1.87. Traction
  • 1.88. Cutters
  • 1.89. Conveyor
  • 1.90. Event Monitor
  • 1.90.1. Fault Log inside Event Monitor
  • 1.91. Main Control Case Indicators
  • 1.92. Water Troubleshooting Guide
  • 1.93. Service
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