Bucyrus 345 Hydra-Trac Self Contained Hydraulic Track Drill Technical Manual BI620156
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Bucyrus 345 Hydra-Trac Self Contained Hydraulic Track Drill Technical Manual BI620156

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620156
  • Number of Pages: 585
  • Size: 47.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 345 Hydra-Trac Self Contained Hydraulic Track Drill
  • 1. Service 2nd Ed .pdf
  • 1.1. Introduction
  • 1.2. Parts Ordering Product Support
  • 1.3. Table of Contents
  • 1.4. / Metric Conversions
  • 1.5. Glossary of Terms
  • 1.6. Component Locations (electronic engine)
  • 1.7. Optional Cab, Swing Arm, and Canopy
  • 1.8. Standard Features and Options
  • 1.9. Section 1- SAFETY
  • 1.9.1. Overview of Potential Hazards
  • 1.9.2. Before Operation
  • 1.9.3. Clearances from High Voltage Lines
  • 1.9.4. Operation
  • 1.9.5. After Operation
  • 1.9.6. Maintenance
  • 1.9.7. Equipment Transfer
  • 1.10. Section 2
  • 1.11. Mainframe / Tracks using Intertractor Tracks
  • 1.11.1. Track Oscillation Cylinders
  • 1.11.2. Track Maintenance
  • 1.11.3. Track Tension Adjustment
  • 1.11.4. Metric Bolt Torque Specifications
  • 1.11.5. Separate Track Chain Assembly
  • 1.11.6. Track Link – Repair Replace
  • 1.11.7. Track Shoe (grouser) – Mounting to Track Chain
  • 1.11.8. Grouser Bolt Torque (Direct Torque Method)
  • 1.11.9. Grouser Bolt Torque (Torque Turn Method)
  • 1.11.10. Track Chain Shoe – Assembly Installation
  • 1.11.11. Final Drive – General Description
  • 1.11.11.1. Removal from Track Frame
  • 1.11.11.2. Installation into Track Frame
  • 1.11.11.3. Oil Check / Change
  • 1.11.11.4. Final Drive Oil
  • 1.11.11.5. Final Drive Assembly
  • 1.11.11.6. Parking Brake – Description
  • 1.11.11.7. Parking Brake – Removal Installation
  • 1.11.11.8. Towing Procedure – Gear Drive Disconnect
  • 1.11.12. Idler Unit
  • 1.11.12.1. General Description
  • 1.11.12.2. Idler Exploded View
  • 1.11.12.3. Removal and Disassembly
  • 1.11.12.4. Assembly and Installation
  • 1.11.13. Track Rollers
  • 1.11.13.1. General Description
  • 1.11.13.2. Removal Disassembly
  • 1.11.13.3. Track Roller Exploded View
  • 1.11.13.4. Track Roller – Assembly
  • 1.11.13.5. Track Roller – Test and Install
  • 1.11.14. Support Rollers
  • 1.11.14.1. General Description
  • 1.11.14.2. Removal Disassembly
  • 1.11.14.3. Support Roller Exploded View
  • 1.11.14.4. Support Roller – Assembly
  • 1.12. Section 3 – Power Train
  • 1.12.1. Hydraulic Pumps
  • 1.12.1.1. Removal and Installation
  • 1.12.2. Fuel System – Caterpillar C-9
  • 1.12.2.1. Fuel System – Maintenance
  • 1.12.3. Engine Oil – Caterpillar C-9
  • 1.12.3.1. Change Oil Filter – Every 250 Hours
  • 1.12.3.2. Caterpillar C-9 Engine Oil Grade Detection Plugs
  • 1.12.4. Engine Radiator – Caterpillar C-9
  • 1.12.4.1. Engine Radiator – Capacity and Service
  • 1.12.4.2. Coolant Specifications
  • 1.12.4.3. Cooler Maintenance
  • 1.12.4.4. Radiator/Cooler – Removal and Installation
  • 1.12.5. Changing Hydraulic Oil
  • 1.13. Section 4 – Hydraulic Electrical Systems
  • 1.13.1. Tram Valve Components
  • 1.13.2. Hydraulic Piping (electronic engine)
  • 1.13.3. Boom Feed Piping
  • 1.13.4. Dual Boom Control Piping
  • 1.13.5. Boom Feed Piping with Swing Arm
  • 1.13.6. Drill Control Circuit
  • 1.13.7. Electrical Schematic (electronic engine)
  • 1.13.8. Tram Control Circuit from Drill Console at Feed
  • 1.13.9. Electrical Schematic (Cab Machines)
  • 1.14. Section 5 – Air System
  • 1.14.1. Air Receiver Tank
  • 1.14.1.1. Preventive Maintenance
  • 1.14.1.2. Compressor Oil Separator Element Preventive Maintenance
  • 1.14.1.3. Air Receiver Tank – Troubleshooting
  • 1.14.2. Air System Components
  • 1.14.3. Compressor Oil Piping
  • 1.14.4. Compressor Assembly – 300 CFM
  • 1.14.4.1. Compressor Unit
  • 1.14.4.2. Removal and Installation
  • 1.14.4.3. Drive Coupling – Replacement of Rubber Drive Blocks
  • 1.14.4.4. Drive Coupling – Replacement
  • 1.14.5. Drill String Grease System (optional)
  • 1.14.6. Detergent System (optional)
  • 1.14.6.1. Servicing the Y Strainer
  • 1.14.6.2. Detergent System Freeze Protection
  • 1.15. Section 6 – Boom Feed Components
  • 1.15.1. Boom Lift Cylinder
  • 1.15.1.1. Removal
  • 1.15.1.2. Replace
  • 1.15.1.3. Cylinder Bleeding Procedure and final installation
  • 1.15.2. Boom Swing Cylinder
  • 1.15.2.1. Removal
  • 1.15.2.2. Replace
  • 1.15.2.3. Cylinder Bleeding Procedure and final installation
  • 1.15.3. Feed Dump Cylinder
  • 1.15.3.1. Removal
  • 1.15.3.2. Replace
  • 1.15.3.3. Cylinder Bleeding Procedure and final installation
  • 1.15.4. Feed Swing Cylinder
  • 1.15.4.1. Removal
  • 1.15.4.2. Replace
  • 1.15.4.3. Cylinder Bleeding Procedure and final installation
  • 1.15.5. Feed Extension Cylinder
  • 1.15.5.1. Removal
  • 1.15.5.2. Replace
  • 1.15.5.3. Cylinder Bleeding Procedure and final installation
  • 1.15.6. HD Boom Shim/Wear Pad Replacement
  • 1.15.6.1. Heavy Duty Boom – Inspection
  • 1.15.6.2. Feed and Feed Table – Removal
  • 1.15.6.3. Inner Boom Tube – Removal
  • 1.15.6.4. Boom Tube, Wear Pad Shims Installation
  • 1.15.6.5. Feed and Feed Table – Installation
  • 1.15.7. Feed Table Wear Pads – Adjustment
  • 1.15.8. Feed Table Pivot Pin
  • 1.15.8.1. Adjustment and Maintenance
  • 1.15.9. HPR45/51 Hydraulic Rock Drill
  • 1.15.9.1. Removal from Mounting Slide
  • 1.15.9.2. Installation on Mounting Slide
  • 1.15.10. Mounting Slide Adjustment
  • 1.15.11. HPR1H-ATW Hydraulic Rock Drill
  • 1.15.11.1. Removal from Mounting Slide
  • 1.15.11.2. Installation on Mounting Slide
  • 1.15.12. Feed Chain Adjustment
  • 1.16. Section 7
  • 1.17. Pressure Settings Adjustments
  • 1.17.1. Engine Adjustments – Caterpillar C-9
  • 1.17.2. Brake Valve Adjustments
  • 1.17.3. Tram Valve Adjustments (manual)
  • 1.17.4. Tram Valve /Joystick Adjustments (electric)
  • 1.17.5. Boom Joystick Adjustments (electric)
  • 1.17.6. Main Pump Adjustments (Oilgear)
  • 1.17.7. Rotation Pump Adjustments (Oilgear)
  • 1.17.8. Drill Valve Adjustments
  • 1.17.9. Hammer Flow Control Adjustment
  • 1.17.10. Compressor Speed and Motor Adjustment
  • 1.17.11. Drive Coupling – Replacement of Rubber Drive Blocks
  • 1.17.12. Drive Coupling – Replacement
  • 1.17.13. Dust Collector Assembly
  • 1.17.13.1. Detailed Function of Components
  • 1.17.13.2. Initial Start-up and Tuning
  • 1.17.13.3. Operational Variables
  • 1.17.13.4. Fine Tuning
  • 1.17.13.5. Manometer Setup Instructions
  • 1.17.13.6. Timer Installation
  • 1.17.13.7. Control Circuit
  • 1.17.13.8. Fan Removal and Installation
  • 1.17.13.9. Troubleshooting Hints
  • 1.17.14. Centralizer Adjustment
  • 1.17.15. Vertical Indicator
  • 1.17.15.1. Description
  • 1.17.15.2. Vertical Adjustment
  • 1.17.15.3. Troubleshooting
  • 1.17.16. Drill Backpressure Valve
  • 1.17.16.1. Functional Description
  • 1.17.16.2. Adjustment
  • 1.18. Section 8
  • 1.19. Vendor Service Information
  • 1.19.1. Char-Lynn S Series Hydraulic Motor – HPR1H-ATW Drill
  • 1.19.2. Char-Lynn 2000 Series Hydraulic Motor – HPR45/51 Drill
  • 1.19.3. Fairfield Torque-Hub S1A Final Drive – Feed Drive
  • 1.19.4. Drill String Grease System
  • 1.19.4.1. Lincoln Model 82716 Air Operated Grease Pump
  • 1.19.4.2. Lubricator/Regulator/Filter
  • 1.19.4.3. Wilkerson Model F16B Filter
  • 1.19.4.4. Wilkerson Model L16 Lubricator
  • 1.19.4.5. Wilkerson Model R16 Regulator
  • 1.19.5. Dust Collector Filter/Regulator
  • 1.19.5.1. Norgren B74G Filter/Regulator
  • 1.19.6. Hydraulic Pumps
  • 1.19.6.1. Oilgear PVV200 Main Pump Service Manual
  • 1.19.6.2. P-1NN PRESSURE COMPENSATOR CONTROL
  • 1.19.6.3. Oilgear PVG 65 Rotation Pump Service Manual
  • 1.19.7. Rexroth A4FM Hydraulic Motor – Feed Drive
  • 1.19.8. Rexroth AA6VM Hydraulic Motor – Compressor
  • 1.19.9. Hydraulic Cylinder Repair
  • 1.19.9.1. General Information
  • 1.20. Section 9 – Hydraulic Rock Drill
  • 1.21. HPR45 and HPR51HYDRAULIC ROCK DRILL
  • 1.21.1. Parts Ordering Product Support
  • 1.21.2. Introduction
  • 1.21.3. Table of Contents
  • 1.21.4. Safety – Section 1
  • 1.21.5. General Maintenance – Section 2
  • 1.21.5.1. Start-Up Procedure
  • 1.21.5.2. Operating Tips
  • 1.21.5.3. General Maintenance Tips
  • 1.21.5.4. Preventive Maintenance
  • 1.21.6. Troubleshooting – Section 3
  • 1.21.7. Drill Disassembly Inspection – Section 4
  • 1.21.7.1. General Tips on Drill Overhaul
  • 1.21.7.2. Tools Required
  • 1.21.7.3. Special Tools
  • 1.21.7.4. HPR45/51 Exploded View
  • 1.21.7.5. Drill Disassembly
  • 1.21.8. Drill Assembly – Section 5
  • 1.21.8.1. General Tips on Drill Overhaul
  • 1.21.8.2. Capscrew Torque Specifications
  • 1.21.8.3. HPR45/51 Exploded View
  • 1.21.8.4. Cylinder – Internal Parts
  • 1.21.8.5. Rear Cylinder Bushing and Backhead – Installation
  • 1.21.8.6. Hammer – Installation
  • 1.21.8.7. Front Cylinder Bushing – Installation
  • 1.21.8.8. Accumulator – Internal Parts
  • 1.21.8.9. Accumulators – Assembly and Installation
  • 1.21.8.10. Shuttle Valve – Internal Parts
  • 1.21.8.11. Shuttle Valve – Assembly
  • 1.21.8.12. Shuttle Valve – Installation
  • 1.21.8.13. Rotation Housing – Internal Parts
  • 1.21.8.14. Rotation Housing – Assembly
  • 1.21.8.15. Chuck Driver – Assembly
  • 1.21.8.16. Rotation Housing – Assembly
  • 1.21.8.17. Shank Installation
  • 1.21.8.18. Water Swivel – Assembly
  • 1.21.9. Charging the Accumulators – Section 6
  • 1.21.10. Specifications – Section 7
  • 1.21.10.1. Hydraulic Oils for Percussion Drills
  • 1.21.10.2. Hydraulic Drill Rotation Unit Lubrication
  • 1.21.10.3. HPR45 Wear Tolerances
  • 1.21.10.4. HPR51 Wear Tolerances
  • 1.21.10.5. MAINTENANCE RECORD
  • 1.22. HPR1H HYDRAULIC ROCK DRILL
  • 1.22.1. HPR1Hservice.pdf
  • 1.22.1.1. Parts Ordering Product Support
  • 1.22.1.2. Introduction
  • 1.22.1.3. Section 1
  • 1.22.1.4. Section 2
  • 1.22.1.5. General Maintenance
  • 1.22.1.6. Section 3
  • 1.22.1.7. Troubleshooting
  • 1.22.1.8. Section 4
  • 1.22.1.9. Drill Repair
  • 1.22.1.10. Section 5
  • 1.22.1.11. Charging the Accumulators
  • 1.22.1.12. Section 6
  • 1.22.1.13. Specifications
  • 1.23. Section 10
  • 1.24. Lubrication and Torque Specifications
  • 1.24.1. Hydraulic Oils for Percussion Drills
  • 1.24.2. Lubrication and Inspection
  • 1.24.3. Maintenance Schedule – Moderate Climate
  • 1.24.4. Maintenance Schedule – Cold Climate
  • 1.24.5. Recommended Engine Oils
  • 1.24.6. Caterpillar C-9 Engine Oil Grade Detection Plugs
  • 1.24.7. Daily Operational Checklist
  • 1.24.8. Bolt Maintenance
  • 1.24.9. Bolt Torque Specifications
  • 1.24.10. Maintenance Record
  • 1.25. HPR45-51 Service 416421.pdf
  • 1.25.1. Introduction HPR45 HPR51 Drills
  • 1.25.2. Overview of Potential Hazards
  • 1.25.3. Safety Instructions
  • 1.25.4. Before Operation
  • 1.25.5. Maintenance
  • 1.25.6. Operation Maintenance
  • 1.25.6.1. Start-Up Procedure
  • 1.25.6.2. Operating Tips
  • 1.25.7. General Maintenance Tips
  • 1.25.7.1. Accumulator Pressures
  • 1.25.7.2. Contamination
  • 1.25.7.3. Major Repairs
  • 1.25.8. Preventive Maintenance
  • 1.25.8.1. At the beginning of every shift
  • 1.25.8.2. Every Two Hours
  • 1.25.8.3. Every Week or Every Time the Shank is Changed
  • 1.25.8.4. Every 500 Hours or 3 Months
  • 1.25.9. Troubleshooting
  • 1.25.10. General Tips on Drill Overhaul
  • 1.25.11. Tools Required
  • 1.25.12. Seal Installation Tool
  • 1.25.13. Special Tools
  • 1.25.14. HPR45/51 Exploded View
  • 1.25.15. General Information
  • 1.25.16. Water Swivel Assembly – Removal
  • 1.25.17. Water Swivel Housing – Repair
  • 1.25.18. Chuck End Cover – Removal
  • 1.25.19. Chuck Driver Pinion Gear – Removal Inspection
  • 1.25.20. Rotation Motor – Removal
  • 1.25.21. Rotation Housing – Removal from Cylinder
  • 1.25.21.1. Inspection
  • 1.25.22. Drill Cylinder Components
  • 1.25.23. Backhead – Removal and Inspection
  • 1.25.24. Cylinder – Internal Parts
  • 1.25.25. Hammer and Bushings – Removal and Inspection
  • 1.25.26. Shuttle Valve – Internal Parts
  • 1.25.27. Shuttle Valve – Removal and Inspection
  • 1.25.28. Accumulator – Internal Parts
  • 1.25.29. Capscrew Torque Specifications
  • 1.25.30. HPR45/51 Exploded View
  • 1.25.31. Cylinder – Internal Parts
  • 1.25.32. Rear Cylinder Bushing and Backhead – Installation
  • 1.25.33. Hammer – Installation
  • 1.25.34. Front Cylinder Bushing – Installation
  • 1.25.35. Cylinder – Internal Parts
  • 1.25.36. Accumulator – Internal Parts
  • 1.25.37. Accumulators – Assembly and Installation
  • 1.25.38. Shuttle Valve – Internal Parts
  • 1.25.39. Shuttle Valve – Assembly
  • 1.25.40. Shuttle Valve – Installation
  • 1.25.41. Rotation Housing – Assembly
  • 1.25.42. Chuck Driver – Assembly
  • 1.25.43. Shank Installation
  • 1.25.44. Water Swivel – Assembly
  • 1.25.45. Charging the Accumulators
  • 1.25.45.1. Requirements
  • 1.25.45.2. Procedure
  • 1.25.46. Checking the Accumulator Charge Pressure
  • 1.25.47. Accumulator Charge Kit
  • 1.25.48. Hydraulic Oils for Percussion Drills
  • 1.25.49. Grease Lubrication with a Hand Grease Gun
  • 1.25.50. Grease Specifications
  • 1.25.51. HPR45 Wear Tolerances
  • 1.25.52. HPR51 Wear Tolerances
  • 1.25.53. MAINTENANCE RECORD
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